Cooling device for epoxy powder coating
By adopting air-cooling method and multi-point correction components in the epoxy powder coating cooling device, the problems of coating offset and cooling efficiency are solved, and efficient cooling and stable production are achieved.
Patent Information
- Application Number
- CN202421111354.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In traditional cooling devices, the paint is prone to offset, which affects the cooling effect and may lead to blockage and waste of the production line. How to improve the cooling efficiency of the paint and solve the offset problem at the same time becomes a problem.
A cooling device for epoxy powder coating is designed, which uses air cooling to perform efficient cooling, and a deviation correction component is installed above the conveyor belt, including adjustment rollers and deviation correction rollers, which improves the correction effect through multi-point correction and anti-slip texture, and at the same time cools the fan The speed is adjustable to suit different needs.
It effectively solves the problem of coating offset, improves cooling effect and product quality, ensures stable operation of the production line, and achieves more efficient coating transmission through multi-point correction and adjustable cooling strength.
Smart Images

Figure CN222290977U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of coating production, and in particular to a cooling device for epoxy powder coating. Background Art
[0002] Epoxy powder coating is a thermosetting, non-toxic coating. During the production process, the raw material plastic particles need to be put into the twin-screw extruder. The twin-screw basic machine heats the material according to the characteristics of the material to melt it and extrude it to form a plastic film of unlimited length. The extruded product needs to be quickly cooled and solidified by the cooling device. The cooled and solidified coating needs to be crushed in the tablet crusher for subsequent grinding and screening. Traditional cooling devices usually use chain conveyors for long-distance transmission and are cooled with a single fan. However, this method has some problems in practical applications.
[0003] When conveying paint on a chain conveyor, the paint is prone to shifting. The shifted paint not only affects the cooling effect, but also may cause blockage of the production line and waste of paint. Therefore, how to effectively solve the paint shift problem while improving the paint cooling efficiency has become a technical problem that needs to be solved in the current epoxy powder coating production field. Utility Model Content
[0004] In order to improve the cooling efficiency of the paint and effectively solve the problem of paint deviation, the present application provides a cooling device for epoxy powder paint.
[0005] The present application provides a cooling device for epoxy powder coatings adopts the following technical solution:
[0006] A cooling device for epoxy powder coating, comprising a bracket, to which a conveyor belt is rotatably connected, a cooling assembly and a deviation correction assembly are arranged above the conveyor belt; the cooling assembly comprises three groups of cooling parts arranged in sequence along the length direction of the conveyor belt, and the cooling parts all use air cooling to cool the coating on the conveyor belt; the deviation correction assembly is located on one side of the cooling part along the transmission direction of the conveyor belt, and the deviation correction assembly comprises an adjustment roller, which is arranged along the width direction of the conveyor belt and can correct the deviation of the coating being cooled.
[0007] Optionally, the deviation correction component also includes deviation correction rollers arranged on both sides of the paint transmission path, which are used for deviation correction during the paint transmission process.
[0008] Optionally, the deviation-correcting rollers correspondingly arranged on both sides of the paint transmission path are arranged close to each other along the transmission direction of the conveyor belt; the deviation-correcting rollers are rotated from the abutment position with the conveyor belt to the center position of the conveyor belt along the width direction.
[0009] Optionally, the number of the correction rollers is more than two, and the correction rollers appear in pairs, and the correction rollers are arranged at intervals along the coating transmission path to achieve multi-point correction.
[0010] Optionally, the surface of the deviation-correcting roller is provided with an anti-slip texture.
[0011] Optionally, the three groups of cooling parts are arranged as a first cooling part, a second cooling part and a third cooling part in sequence along the conveying direction of the conveyor belt, and the first cooling part includes a plurality of cooling fans arranged side by side; the second cooling part and the third cooling part both include a plurality of cooling fans arranged side by side for air cooling the paint.
[0012] Optionally, the speed of the cooling fan is adjustable to meet different cooling requirements.
[0013] Optionally, baffles are provided on both sides of the conveyor belt, and the baffles are arranged along the length direction of the conveyor belt.
[0014] In summary, the present application includes at least one of the following beneficial technical effects:
[0015] 1. By setting a cooling component above the conveyor belt, the paint is efficiently cooled by air cooling, and the paint is corrected by the correction component, thus solving the problem that the paint is prone to deviation during the cooling process, and improving the cooling effect and product quality;
[0016] 2. By setting up multiple deviation correction rollers and setting them at intervals on the paint transmission path, multi-point deviation correction is achieved, further improving the deviation correction effect;
[0017] 3. The surface of the correction roller is provided with anti-slip texture, which can increase the friction between the roller and the coating and improve the correction effect;
[0018] 4. The speed of the cooling fan is adjustable, and the cooling intensity can be adjusted according to actual needs, which is more flexible and practical;
[0019] 5. The baffles set on both sides of the conveyor belt can prevent the paint from overflowing during the transmission process, further ensuring the stable operation of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of a cooling device for epoxy powder coating according to an embodiment of the present application;
[0021] Figure 2 It is a structural schematic diagram of a protruding adjustment roller of a cooling device for epoxy powder coating according to an embodiment of the present application;
[0022] Explanation of the accompanying drawings: 1. bracket; 11. baffle; 2. conveyor belt; 3. cooling assembly; 31. first cooling section; 311. cooling fan; 32. second cooling section; 33. third cooling section; 331. cooling fan; 4. deviation correction assembly; 41. adjustment roller; 42. adjustment frame; 421. sliding rail; 4211. first servo motor; 422. clamping frame; 4221. second servo motor; 43. deviation correction roller; 431. connecting frame; 5. twin-screw extruder. DETAILED DESCRIPTION
[0023] The following is combined with Figure 1-2 This application is described in further detail.
[0024] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In the present application, unless otherwise clearly specified and limited, a first feature "above" or "below" a second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0026] The present application embodiment discloses a cooling device for epoxy powder coating. Figure 1 A cooling device for epoxy powder coating comprises a bracket 1, a conveyor belt 2 is rotatably connected to the bracket 1, and the conveyor belt 2 uses a chain plate conveyor belt 2 to convey the coating. The conveyor belt 2 is respectively connected to a twin-screw extruder 5 and a tablet crusher (not shown in the figure) at both ends along the length direction, and the conveyor belt 2 transports the material extruded by the twin-screw extruder 5 to the tablet crusher.
[0027] refer to Figure 1A cooling component 3 and a deviation correction component 4 are arranged above the conveyor belt 2. The cooling component 3 effectively cools the paint on the conveyor belt 2; the deviation correction component 4 enables the paint to be promptly and effectively corrected back to the correct path when it deviates, providing a stable foundation for subsequent paint processing.
[0028] refer to Figure 1 The cooling assembly 3 is fixed to the bracket 1. The cooling assembly 3 includes three groups of cooling parts arranged in sequence along the length direction of the conveyor belt 2, namely the first cooling part 31, the second cooling part 32 and the third cooling part 33. The first cooling part 31 includes two cooling fans 311 arranged side by side. The cooling fans 311 are located directly above the conveyor belt 2. The two cooling fans 311 are symmetrically arranged on both sides of the center line of the width direction of the conveyor belt 2, and the air outlets of the cooling fans 311 face the upper surface of the conveyor belt 2. The first cooling part 31 is used to perform preliminary cooling on the paint on the conveyor belt 2. The second cooling part 32 and the third cooling part 33 each include two cooling fans 331 arranged side by side. The two cooling fans 331 of each cooling part are symmetrically arranged on both sides of the center line of the width direction of the conveyor belt 2, which are used to further air cool the paint. Through the sequential arrangement of the three cooling parts, the gradual cooling of the paint is achieved, the cooling effect is improved, and it is ensured that the paint can be effectively cooled, avoiding the paint quality problems that may be caused by uneven cooling or rapid cooling.
[0029] refer to Figure 1 and 2The deviation correction component 4 includes an adjustment roller 41, and the adjustment roller 41 is located between the second cooling part 32 and the third cooling part 33. An adjustment frame 42 is fixedly connected to the position corresponding to the adjustment roller 41 on the bracket 1. The adjustment frame 42 is arranged in the width direction of the transmission belt, and the crossbeam of the adjustment frame 42 is located above the conveyor belt 2. A sliding rail 421 is rotatably connected below the crossbeam of the adjustment frame 42. The upper side of the sliding rail 421 abuts against the lower side of the crossbeam of the adjustment frame 42. A connecting rod is fixedly connected to the sliding rail 421 at the middle position along the length direction. The connecting rod is upwardly penetrated through the crossbeam of the adjustment frame 42 and fixedly connected with a gear. A first servo motor 4211 is fixedly provided at the position corresponding to the gear at the upper end of the adjustment frame 42. The first servo motor 4211 drives the gear to rotate, thereby driving the sliding rail 421 to rotate in the horizontal direction with the connecting rod as the rotating axis. A slide groove is provided at the lower side of the slide rail 421, and the slide groove is arranged along the length direction of the slide rail 421. A clamping frame 422 is slidably connected in the slide groove, and the clamping frame 422 is clamped at both ends of the adjustment roller 41, and the adjustment roller 41 is rotatably connected to the clamping frame 422. A rack is fixedly provided on one side of the clamping frame 422, and the rack is arranged in a horizontal direction. A second servo motor 4221 is fixedly provided on the slide rail 421, and a gear that can mesh with the rack is fixedly connected to the output end of the second servo motor 4221. The second servo motor 4221 drives the clamping frame 422 to slide along the length direction of the slide rail 421 through the meshing of the gear and rack. When correcting the deviation, the first servo motor 4211 is started according to the offset direction of the paint, so that the slide rail 421 rotates in the opposite direction of the paint offset. After the rotation is completed, the second servo motor 4221 is started, and the second servo motor 4221 drives the clamping frame 422 to make reciprocating linear motion along the length direction of the sliding rail 421, and the peripheral surface of the adjustment roller 41 abuts against the surface of the paint, guiding the paint that is being cooled and hardened to the correct direction. After the correction is completed, the first servo motor 4211 is started, and the sliding rail 421 is rotated so that the sliding rail 421 returns to the initial position set along the length direction of the conveyor belt 2. The adjustment roller 41 can perform preliminary correction on the extruded and cooled paint to ensure the stability of the paint during the subsequent transmission process.
[0030] refer to Figure 1 The correction component 4 also includes a correction roller 43, which is used to perform further correction during the coating transmission process and cooperates with the adjustment roller 41 to form a correction effect.
[0031] refer to Figure 1Specifically, four deflection correction rollers 43 are provided, and the deflection correction rollers 43 appear in pairs. Two pairs of deflection correction rollers 43 are located at one side of the first cooling part 31 and the second cooling part 32 along the transmission direction of the conveyor belt 2. Each pair of deflection correction rollers 43 are symmetrically arranged on the bracket 1 on both sides of the conveyor belt 2. A connecting frame 431 is fixedly provided on the bracket 1 at the position corresponding to the deflection correction roller 43, and the deflection correction roller 43 is rotatably connected to the connecting frame 431. The deflection correction rollers 43 are arranged along the length direction of the conveyor belt 2, and the deflection correction rollers 43 are arranged close to each other along the transmission direction of the conveyor belt 2. The axes of the deflection correction rollers 43 are arranged parallel to the upper surface of the conveyor shaft, and the circumferential surface of the deflection correction rollers 43 can be connected to the upper surface of the conveyor belt 2. A driving motor is fixedly provided on the connecting frame 431, and the output end of the driving motor is fixedly connected to one end of the deflection correction roller 43. The driving motor drives the deflection correction roller 43 to rotate toward the center position of the conveyor belt 2 along the width direction at the position where the deflection correction roller 43 abuts against the conveyor belt 2. When the paint deviates during the transmission process, the deviated paint abuts against the correction roller 43 in the deviated direction under the drive of the conveyor belt 2, and the correction roller 43 rotates to push the deviated paint toward the center direction of the conveyor belt 2 along the width direction, thereby correcting the paint back to the correct transmission path. By setting two pairs of correction rollers 43 at intervals on the paint transmission path, multi-point correction of the paint during the cooling transmission process is achieved, further increasing the accuracy and reliability of correction, and ensuring that the paint can remain on the correct path during the entire transmission process.
[0032] The implementation principle of the embodiment of the present application is as follows: during the transmission of the epoxy powder coating on the conveyor belt 2, it is first preliminarily cooled by the first cooling section 31, and then further cooled by the second cooling section 32 and the third cooling section 33. During the cooling process, the adjustment roller 41 performs a preliminary deviation correction on the coating to ensure that it is transmitted on the correct path. Subsequently, the coating passes through the deviation correction rollers 43, which perform further deviation correction on both sides of the coating transmission path to ensure that the coating does not deviate out of the predetermined transmission range. Through this structural configuration, the cooling device of this embodiment can not only achieve gradual and efficient cooling of the coating, but also effectively solve the problem of coating deviation during the transmission process, thereby improving the production efficiency and product quality of the coating.
[0033] Reference Figure 1 As a further example of this embodiment, the surfaces of the deflection correction roller 43 and the adjustment roller 41 are provided with anti-skid textures. These anti-skid textures can increase the friction between the deflection correction roller 43 and the adjustment roller 41 and the coating, preventing the coating from sliding or falling off during the deflection correction process, thereby further improving the deflection correction effect and stability.
[0034] Reference Figure 1As a further example under this embodiment, the speed of the cooling fan 331 is adjustable. By adjusting the speed of the cooling fan 331, the cooling requirements of different coatings in different production environments can be met. For example, when the coating thickness is large or the production environment temperature is high, the speed of the cooling fan 331 can be appropriately increased to increase the cooling air volume and improve the cooling effect. Conversely, when the coating thickness is small or the production environment temperature is low, the speed of the cooling fan 331 can be appropriately reduced to avoid overcooling of the coating and quality problems.
[0035] Reference Figure 1 As a further example under this embodiment, baffles 11 are provided on both sides of the conveyor belt 2, and these baffles 11 are arranged along the length direction of the conveyor belt 2. The function of the baffles 11 is to further prevent the paint from leaking or splashing during the transmission process, and ensure that the paint can be completely and evenly affected by the cooling air, thereby improving the cooling effect and product quality.
[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A cooling device for epoxy powder coating, comprising a support (1), to which a conveyor belt (2) is rotatably connected, characterized in that: A cooling component (3) and a deviation correction component (4) are arranged above the conveyor belt (2); the cooling component (3) comprises three groups of cooling parts arranged in sequence along the length direction of the conveyor belt (2), and the cooling parts all use air cooling to cool the paint on the conveyor belt (2); the deviation correction component (4) is located on one side of the cooling part along the transmission direction of the conveyor belt (2), and the deviation correction component (4) comprises an adjustment roller (41), and the adjustment roller (41) is arranged along the width direction of the conveyor belt (2), and the adjustment roller (41) can correct the paint being cooled.
2. The cooling device for epoxy powder coating according to claim 1, characterized in that: The deviation correction component (4) further comprises deviation correction rollers (43) arranged on both sides of the coating material transmission path and used for performing deviation correction during the coating material transmission process.
3. The cooling device for epoxy powder coating according to claim 2, characterized in that: The two deflection correction rollers (43) correspondingly arranged on both sides of the paint transmission path are arranged close to each other along the transmission direction of the conveyor belt (2); the deflection correction rollers (43) are rotated from the contact position with the conveyor belt (2) to the center position of the conveyor belt (2) along the width direction.
4. The cooling device for epoxy powder coating according to claim 2, characterized in that: The number of the deflection correction rollers (43) is more than two, and the deflection correction rollers (43) appear in pairs. The deflection correction rollers (43) are arranged at intervals along the coating material transmission path to achieve multi-point deflection correction.
5. The cooling device for epoxy powder coating according to claim 2, characterized in that: The surface of the deviation-correcting roller (43) is provided with an anti-slip texture.
6. The cooling device for epoxy powder coating according to claim 1, characterized in that: The three groups of cooling sections are arranged in sequence along the conveying direction of the conveyor belt (2) as a first cooling section (31), a second cooling section (32) and a third cooling section (33); the first cooling section (31) includes a plurality of cooling fans (311) arranged side by side; the second cooling section (32) and the third cooling section (33) both include a plurality of cooling fans (331) arranged side by side for air cooling the paint.
7. The cooling device for epoxy powder coating according to claim 6, characterized in that: The speed of the cooling fan (331) is adjustable to meet different cooling requirements.
8. The cooling device for epoxy powder coating according to claim 1, characterized in that: Baffles (11) are provided on both sides of the conveyor belt (2), and the baffles (11) are arranged along the length direction of the conveyor belt (2).
