Automatic packaging production line for small parts
By designing a small part automatic packaging production line, using a rotary circulation conveying mechanism and controllable sealing, combined with an identification mechanism, the problems of low efficiency and difficulty in quality control of traditional manual packaging are solved, efficient and automated small part packaging are achieved, and the products are improved quality.
Patent Information
- Application Number
- CN202421105118.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Traditional artificial packaging of small parts is inefficient and prone to errors, making product quality control difficult to manage.
A small parts automatic packaging production line is designed, using a rotary circulation conveying mechanism and a controllable lifting seal, combining the identification mechanism to achieve continuous and efficient packaging operations.
It greatly improves the production capacity and product quality of small parts packaging, realizes automated packaging, and reduces manual errors.
Smart Images

Figure CN222292144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of small parts packaging, in particular to an automatic small parts packaging production line. Background Art
[0002] In the later stage of small parts processing, they need to be packaged. Since the parts are very small and the number of packages is usually large, for example, on our factory production line, the packaging specifications of small parts are 100 pieces. The traditional method of manual packaging is not only inefficient, but also prone to errors, making product quality control difficult to manage. Utility Model Content
[0003] The utility model aims to provide an automatic packaging production line for small parts, which can realize the automatic packaging production of small parts.
[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical solutions:
[0005] A small parts automatic packaging production line comprises a rotary conveying mechanism for circulating conveying, the rotary conveying mechanism comprises a chain which circulates in a loop, a plurality of material receiving barrels are connected to the chain along its extension direction, the material receiving barrels move with the rotary conveying of the chain, a material bin is provided on the side of the rotary conveying mechanism, a discharge port is provided on the side of the material bin close to the chain, a material discharge chute is connected and fixed to the edge of the discharge port, a material discharge barrel connected to the bottom end of the material discharge chute is provided, the bottom end of the material discharge barrel is located above the chain, a sealing block with a lifting stroke is installed in the middle of the material discharge chute, the sealing block seals the material discharge chute when it falls.
[0006] A mounting plate vertically arranged therewith is fixedly installed in the middle of the material discharge chute, a through opening is provided on the bottom side of the mounting plate, a cylinder body is fixed on the upper part of the mounting plate, the cylinder body adopts an air cylinder, a cylinder rod telescopically matched with the cylinder body is provided at the bottom end of the cylinder body, the cylinder rod is perpendicular to the bottom of the material discharge chute, a hard plate fixedly connected therewith is provided at the bottom end of the cylinder rod, and the top surface of the sealing block is fixed under the hard plate.
[0007] The sealing block is a flexible block.
[0008] The rotary conveying mechanism includes a machine plate, and the chain is installed in the middle of the machine plate. The chain includes inner links and outer links that are alternately hinged and connected in sequence. The two ends of the outer links are rotatably connected to adjacent inner links through pins. Some of the outer links are provided with connecting pins extending vertically upward. There are two connecting pins on an outer link and the two connecting pins are coaxially arranged with the pins on the outer link. The bottom of the material receiving barrel is provided with two sockets that are gap-matched with the connecting pins.
[0009] A bracket is also provided at the bottom of the barrel, and the bracket includes a horizontally extending strip plate, and two through holes movably plugged with the pin holes are correspondingly provided in the middle of the strip plate, and the connecting pin passes through the plug holes and the through holes in sequence from bottom to top. A long strip feedback plate is provided on the inner side of the strip plate close to the table plate, and the feedback plate extends horizontally and is perpendicular to the line connecting the centers of the two plug holes. A wheel plate fixedly connected to the outer side of the strip plate away from the table plate is provided, and a walking wheel that can roll on the top surface of the machine plate is installed at the bottom of the wheel plate. An identification mechanism is fixed on the table plate, and the identification mechanism includes a sensor that emits a signal downward. When the receiving barrel is located below the lower barrel, the sensor identifies the feedback plate at the bottom of the receiving barrel.
[0010] The identification mechanism also includes: a vertical pole, a horizontal pole, and a connecting block. The bottom end of the vertical pole is provided with a base fixedly connected to it, the connecting block includes a first slit and a second slit located at both ends, the first slit and the second slit are arranged perpendicular to each other, the inner end of the first slit is provided with a first mounting hole connected to it, one end of the connecting block is provided with a first fastening bolt passing through the first slit, the inner end of the second slit is provided with a second mounting hole connected to it, the end of the connecting block away from the first slit is provided with a second fastening bolt passing through the second slit, the vertical pole passes through the vertically extending first mounting hole and is locked and fixed by the first fastening bolt, the horizontal pole passes through the horizontally extending second mounting hole and is locked and fixed by the second fastening bolt, the end of the flat pole away from the vertical pole is provided with a mounting seat, and the sensor is fixed on the mounting seat.
[0011] A mounting groove extending vertically upward is provided in the center of the bottom side of the wheel plate, a mounting bolt passes through the mounting groove, a wheel axle is rotatably mounted on the axis of the traveling wheel, a mounting bolt coaxial therewith is provided at one end of the wheel axle, the mounting bolt passes through the mounting groove and is matched with a nut.
[0012] A threaded hole is centrally arranged on the circular end surface on the upper side of the connecting pin, and a screw is threadedly connected to the threaded hole, and the screw head of the screw is larger than the diameter of the shaft pin.
[0013] A platform is fixed in the middle of the machine plate, and the size of the platform is adapted to the inner space of the return chain.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] Based on the rotary circulation mode of transportation, after the packaging bag is placed in the discharge barrel, the discharge chute is matched on one side of the conveying route, and the discharge control is realized through the controllable lifting block to realize continuous and efficient packaging operation. This greatly improves the production capacity of small parts packaging and improves the product quality of small parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a top view of the utility model.
[0017] Figure 2 It is a schematic diagram of the utility model.
[0018] Figure 3 The utility model Figure 2 A1 part of the enlarged view.
[0019] Figure 4 It is a schematic diagram of the feeding chute of the utility model.
[0020] Figure 5 It is a schematic diagram of the feeding chute of the utility model.
[0021] Figure 6 It is a schematic diagram of the identification mechanism of the utility model.
[0022] Numbers shown in the accompanying drawings:
[0023] 1. Machine plate; 2. Chain; 3. Sprocket; 4. Connecting pin; 5. Receiving barrel; 6. Socket; 7. Bracket; 8. Feedback plate; 9. Wheel plate; 10. Mounting slot; 11. Travel wheel; 12. Through hole; 13. Mounting bolt; 14. Feeding chute; 15. Baffle; 16. Feeding barrel; 17. Mounting plate; 18. Through hole; 19. Cylinder body; 20. Hard plate; 21. Sealing block; 22. Vertical pole; 23. Horizontal pole; 24. Connecting block; 25. First slit; 26. First mounting hole; 27. First fastening bolt; 28. Second slit; 29. Second mounting hole; 30. Second fastening bolt; 31. Mounting seat; 32. Sensor. DETAILED DESCRIPTION
[0024] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the present application.
[0025] Example: An automatic packaging production line for small parts
[0026] The invention comprises a rectangular rotary conveying mechanism for realizing cyclic conveying, wherein the rotary conveying mechanism comprises a machine plate 1, wherein the machine plate 1 is a mounting plate 17 with a flat top surface for mounting other transmission components, wherein the machine plate 1 is a rectangular metal plate, wherein four sprocket wheels 3 are rotatably mounted on the machine plate 1 through bearing members, wherein the bottom ends of the sprocket wheels 3 are exposed below the machine plate 1, and one of the sprocket wheels 3 is connected to a motor fixed to the bottom surface of the machine plate 1, wherein the sprocket wheels 3 are respectively located at the edge positions of the corner ends of the machine plate 1 and the centers of the four sprocket wheels 3 are connected to form a rectangle, wherein the four sprocket wheels 3 are wound with circular chains 2 outside, wherein the chains 2 are roller chains, wherein the sprocket wheels 3 mesh with the chains 2, thereby realizing the guidance and driving of the rotation of the chains 2 through the sprocket wheels 3. The chains 2 comprise inner links and outer links which are alternately hingedly connected in sequence, wherein the two ends of the outer links are rotatably connected to the adjacent inner links through pins, thereby realizing the serial connection of the chains 2. The pin shaft is arranged vertically to the machine plate 1 so that the top surface of the outer chain link is located on the upper plane.
[0027] A support beam is fixed in the middle of the machine plate 1, and the support beam is an alloy part. A table is fixed on the top surface of the support beam. The size of the table is adapted to the inner space of the circular chain 2. The table is used to shield the components below (such as the sprocket 3, etc.) and provide a plane inside the chain 2 to facilitate signal recognition.
[0028] Some of the outer links are provided with connecting pins 4 extending vertically upwards. There are two connecting pins 4 on one outer link and the two connecting pins 4 are respectively coaxially arranged with the pin shaft on the outer link. A plurality of material receiving mechanisms are arranged above the chain 2. The material receiving mechanisms include a material receiving barrel 5 and a bracket 7. The material receiving barrel 5 and the bracket 7 are detachably connected to the top of the chain 2 and realize the function of synchronous movement with the chain 2. The bottom of the material receiving barrel 5 is provided with two sockets 6 that are gap-matched with the connecting pins 4. The bracket 7 includes a horizontally extending strip plate. The inner side of the strip plate close to the table is provided with a long strip feedback plate 8. The feedback plate 8 extends horizontally and is perpendicular to the line connecting the centers of the two sockets 6, so that it can be perpendicular to the center of the outer link it matches, and corresponds to the diameter of the upper material receiving barrel 5, so as to accurately locate the position of the material receiving barrel 5 of the material receiving mechanism.
[0029] A wheel plate 9 fixedly connected to the strip plate is provided on the outer side of the strip plate away from the table plate. The top side of the wheel plate 9 is integrally formed with one end of the strip plate and is processed by bending a metal sheet. A mounting groove 10 extending vertically upward is provided in the center of the bottom side of the wheel plate 9. A mounting bolt 13 penetrates through the mounting groove 10. A travel wheel 11 adjustable in height is provided at the bottom of the wheel frame. A wheel axle is rotatably mounted on the axis of the travel wheel 11 through a bearing. A mounting bolt 13 coaxial with the travel wheel 11 is provided at one end of the wheel axle. The mounting bolt 13 penetrates through the mounting groove 10 and is matched with a nut. By adjusting the height position of the mounting bolt 13 relative to the mounting groove 10, the installation height of the travel wheel 11 relative to the wheel frame can be adjusted to meet the needs of different heights and is convenient for disassembly, replacement and maintenance.
[0030] The middle part of the strip plate is provided with two through holes 12 that are movably plugged with the pin holes, so that the connecting pin 4 passes through the insertion hole 6 (on the bracket 7) and the through hole 12 (at the bottom of the receiving barrel 5) from bottom to top, thereby connecting and driving the butt-jointed barrel 5 and the bracket 7. The installation method of this structure is very simple, and the bracket 7 is directly passed through the connecting pin 4, and then the receiving barrel 5 is placed on the bracket 7 and the insertion hole 6 passes through the connecting pin 4.
[0031] If it is necessary to achieve installation fixation, a threaded hole can be further provided in the center of the upper circular end face of the connecting pin 4, and a screw can be connected to the thread in the threaded hole. The screw head of the screw is larger than the diameter of the shaft pin and also larger than the inner diameter of the socket 6. After the socket 6 at the bottom of the material receiving barrel 5 passes through the connecting pin 4, the screw is tightened to the top of the connecting pin 4 inside the material receiving barrel 5, so that the bottom of the material receiving barrel 5 and the bracket 7 are both limitedly installed on the connecting pin 4 to achieve fixation.
[0032] As described above, the connecting pin 4 is used to achieve the installation and matching with the material receiving mechanism. Figure 1 As shown, two connecting pins 4 can be arranged in each group with one outer link interval, that is, a receiving barrel 5 can be installed secretly with one outer link interval. This example is not limited to this and multiple receiving barrels 5 can be installed, or different numbers and positions of receiving barrels 5 can be installed.
[0033] A silo is provided on one side of the rotary conveying mechanism, and a discharge port is provided on the side of the silo close to the chain 2. A material discharge chute 14 is connected and fixed to the edge of the discharge port. The material discharge chute 14 is an inclined chute and has baffles 15 on both sides, which can guide small parts to slide along the material discharge chute 14. A material discharge barrel 16 connected to the lower end of the material discharge chute 14 is provided. The lower receiving barrel 5 extends vertically, and the diameter of the material discharge barrel 16 is smaller than that of the receiving barrel 5. The position of the material discharge barrel 16 corresponds to the position of the chain 2 up and down, and the small parts can be introduced into the receiving barrel 5 after flushing the lower material barrel.
[0034] A mounting plate 17 vertically arranged therewith is fixedly installed in the middle of the material discharge chute 14, and a through hole 18 is provided on the bottom side of the mounting plate 17, through which small parts are discharged, and a cylinder body 19 is fixed on the upper part of the mounting plate 17, wherein the cylinder body 19 adopts an air cylinder, and a cylinder rod telescopically matched therewith is provided at the bottom end of the cylinder body 19, and the cylinder rod is perpendicular to the bottom of the material discharge chute 14, and a hard plate 20 fixedly connected therewith is provided at the bottom end of the cylinder rod, and the hard plate 20 can adopt a metal bending plate, and a sealing block 21 is fixed below the hard plate 20, and the width of the sealing block 21 covers the width of the through hole 18 and is adapted to the slot width of the material discharge chute 14, and the sealing block 21 The height of is higher than the through opening 18. When the cylinder rod is extended, the sealing block 21 covers and blocks one side of the through opening 18 to achieve the closure of the through opening 18. The sealing block 21 is made of sponge, which has good flexibility and elasticity. It is not only low in cost, but also particularly suitable for stopping and unloading small parts. Based on the extremely small size of small parts, when the counting is completed and the through opening 18 is closed, there will still be many small parts passing under the sealing block 21. If a rigid gate or opening and closing component is used, it is easy to damage the small parts or jam the gate structure. The use of sponge can directly press down the small parts that pass through. Through the soft characteristics of the sponge, it is ensured that the small parts will not fall again and the small parts are protected.
[0035] The table is fixed with an identification mechanism, which includes: a vertical rod 22, a horizontal rod 23, a connecting block 24, and a sensor 32;
[0036] The bottom end of the vertical rod 22 is provided with a base fixedly connected thereto, and the base is used to support the vertical rod 22 and can be fixed to the table plate by bolts. The connecting block 24 includes a first slit 25 and a second slit 28 located at both ends. The first slit 25 and the second slit 28 are arranged perpendicular to each other. The inner end of the first slit 25 is provided with a first mounting hole 26 connected thereto. One end of the connecting block 24 is provided with a first fastening bolt 27 penetrating the first slit 25, and the inner end of the second slit 28 is provided with a second mounting hole 29 connected thereto. The end of the connecting block 24 away from the first slit 25 is provided with a second fastening bolt 30 penetrating the second slit 28. The vertical rod 22 penetrates the vertically extending first mounting hole 26 and is locked and fixed by the first fastening bolt 27. The flat rod 23 penetrates the horizontally extending second mounting hole 29 and is locked and fixed by the second fastening bolt 30. Therefore, through the connecting block 24, both the installation height and the swing angle of the flat rod 23 can be adjusted. A mounting seat 31 is provided at one end of the horizontal rod 23 away from the vertical rod 22. The sensor 32 is fixed on the mounting seat 31, and the sensor 32 has a sensing signal emitted downward. The sensor 32 is used in conjunction with the feedback plate 8. When the feedback plate 8 passes under the sensor 32, the sensor 32 captures the position information of the feedback plate 8 and starts unloading.
[0037] Adjust the flat rod 23 so that the sensor 32 at its outer end is located at a position corresponding to the material discharge trough 14. When the material receiving mechanism passes this position, the signal of the sensor 32 is sent to the feedback plate 8. At this time, the material receiving barrel 5 corresponds to the material discharge barrel 16 up and down, the chain 2 stops rotating and starts the material discharge to raise the sealing block 21. After the material discharge is completed, the sealing block 21 falls down to stop the material discharge, and the chain 2 is started to rotate again, completing a set of material discharge. Each material receiving barrel 5 passes through the sensor 32 in turn and is identified, completing a set of material discharge actions.
[0038] The packaging bag is manually placed into the receiving barrel 5. After the material is unloaded, the packaging bag is directly lifted up to obtain a packaged product filled with small parts. It is very convenient and efficient.
Claims
1. A small parts automatic packaging production line, characterized in that: The invention comprises a rotary conveying mechanism for circulating conveying, the rotary conveying mechanism comprises a chain which rotates in a circular shape, a plurality of material receiving barrels are connected to the chain along its extending direction, the material receiving barrels move with the rotary conveying of the chain, a material bin is provided on the side of the rotary conveying mechanism, a material discharge port is provided on the side of the material bin close to the chain, a material discharge chute is connected and fixed to the edge of the material discharge port, a material discharge barrel connected to the bottom end of the material discharge chute is provided, the bottom end of the material discharge barrel is located above the chain, a sealing block with a lifting stroke is installed in the middle of the material discharge chute, the sealing block seals the material discharge chute when it falls.
2. According to claim 1, the automatic packaging production line for small parts is characterized in that: A mounting plate vertically arranged therewith is fixedly installed in the middle of the material discharge chute, a through opening is provided on the bottom side of the mounting plate, a cylinder body is fixed on the upper part of the mounting plate, the cylinder body adopts an air cylinder, a cylinder rod telescopically matched with the cylinder body is provided at the bottom end of the cylinder body, the cylinder rod is perpendicular to the bottom of the material discharge chute, a hard plate fixedly connected therewith is provided at the bottom end of the cylinder rod, and the top surface of the sealing block is fixed under the hard plate.
3. According to claim 1, the automatic packaging production line for small parts is characterized in that: The sealing block is a flexible block.
4. According to claim 1, the automatic packaging production line for small parts is characterized in that: The rotary conveying mechanism includes a machine plate, and the chain is installed in the middle of the machine plate. The chain includes inner links and outer links that are alternately hinged and connected in sequence. The two ends of the outer links are rotatably connected to adjacent inner links through pins. Some of the outer links are provided with connecting pins extending vertically upward. There are two connecting pins on an outer link and the two connecting pins are coaxially arranged with the pins on the outer link. The bottom of the material receiving barrel is provided with two sockets that are gap-matched with the connecting pins.
5. According to claim 4, the small parts automatic packaging production line is characterized in that: A bracket is also provided at the bottom of the barrel, and the bracket includes a horizontally extending strip plate, and two through holes movably plugged with the pin holes are correspondingly provided in the middle of the strip plate, and the connecting pin passes through the plug holes and the through holes in sequence from bottom to top. A long strip feedback plate is provided on the inner side of the strip plate close to the table plate, and the feedback plate extends horizontally and is perpendicular to the line connecting the centers of the two plug holes. A wheel plate fixedly connected to the outer side of the strip plate away from the table plate is provided, and a walking wheel that can roll on the top surface of the machine plate is installed at the bottom of the wheel plate. An identification mechanism is fixed on the table plate, and the identification mechanism includes a sensor that emits a signal downward. When the receiving barrel is located below the lower barrel, the sensor identifies the feedback plate at the bottom of the receiving barrel.
6. According to claim 5, the small parts automatic packaging production line is characterized in that: The identification mechanism also includes: a vertical pole, a horizontal pole, and a connecting block. The bottom end of the vertical pole is provided with a base fixedly connected to it, the connecting block includes a first slit and a second slit located at both ends, the first slit and the second slit are arranged perpendicular to each other, the inner end of the first slit is provided with a first mounting hole connected to it, one end of the connecting block is provided with a first fastening bolt passing through the first slit, the inner end of the second slit is provided with a second mounting hole connected to it, the end of the connecting block away from the first slit is provided with a second fastening bolt passing through the second slit, the vertical pole passes through the vertically extending first mounting hole and is locked and fixed by the first fastening bolt, the horizontal pole passes through the horizontally extending second mounting hole and is locked and fixed by the second fastening bolt, the end of the flat pole away from the vertical pole is provided with a mounting seat, and the sensor is fixed on the mounting seat.
7. According to claim 5, the automatic packaging production line for small parts is characterized in that: A mounting groove extending vertically upward is provided in the center of the bottom side of the wheel plate, a mounting bolt passes through the mounting groove, a wheel axle is rotatably mounted on the axis of the traveling wheel, a mounting bolt coaxial therewith is provided at one end of the wheel axle, the mounting bolt passes through the mounting groove and is matched with a nut.
8. According to claim 4, the automatic packaging production line for small parts is characterized in that: A threaded hole is centrally arranged on the circular end surface on the upper side of the connecting pin, and a screw is threadedly connected to the threaded hole, and the screw head of the screw is larger than the diameter of the shaft pin.
9. According to claim 4, the small parts automatic packaging production line is characterized in that: A platform is fixed in the middle of the machine plate, and the size of the platform is adapted to the inner space of the return chain.
Citation Information
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