Single-time automatic loading mechanism for multiple oil drums

By designing an automatic loading mechanism, using a robot and a lifting and translation mechanism to realize automatic loading of oil barrels, the problem of low efficiency of manual loading is solved and the efficiency and production efficiency of oil barrel loading is improved.

CN222293051UActive Publication Date: 2025-01-03RIZHAO KUNGEN PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202421072764.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-03
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing oil barrel loading method relies on manual operation, which leads to large labor investment and long time-consuming, and cannot meet the rapid demand for large-scale oil barrel loading vehicles, resulting in low production efficiency.

Method used

A single-time multi-oil barrel automatic loading mechanism is designed, including a robot, a lifting mechanism and a translation mechanism. The oil barrel is grasped and clamped by a robot. The lifting mechanism controls the lifting and lowering of the robot. The translation mechanism realizes the translation of the robot and realizes the oil barrel. Automatic loading with the vehicle.

Benefits of technology

It realizes automatic loading of multiple oil barrels at one time, reduces labor investment, and significantly improves loading efficiency and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single-time multi-oil-drum automatic loading mechanism, which relates to the technical field of oil drum loading, and comprises an oil drum body and a portal frame, and further comprises a manipulator, a lifting mechanism and a translation mechanism which are sequentially distributed at the upper end of the portal frame. The multiple oil barrels are clamped and fixed through the mechanical arm, then the lifting mechanism controls the oil barrels to move upwards to the highest point, during the period, the angle of the mechanical arm is adjusted through the hollow rotating platform, then the mechanical arm is moved to the stroke joint point through the translation mechanism, the lifting mechanism controls the mechanical arm to move downwards, and the oil barrels make contact with the vehicle. When the oil drums are loaded, the oil drums can be loosened, and then the mechanical arm is reset to the initial position or grabs goods again, so that the multiple oil drums are loaded at a time, the labor input is reduced, and the overall working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil barrel loading, in particular to a single-time multiple oil barrel automatic loading mechanism. Background Art

[0002] Oil drums are a common liquid storage and transportation container, usually made of metal or plastic, and are widely used in different fields. They play a vital role in transporting liquid products, especially oil substances such as edible oil. Oil drums containing these precious liquids need to be moved to special transportation tools, such as trucks or containers, to ensure the safe and efficient delivery of liquid products from the production site to the destination.

[0003] At present, after the domestic oil barrels come out of the production line, the traditional loading method still relies on manual operation. This manual handling method has a series of problems. First, the manpower investment is large, and a large number of workers need to be hired to complete the loading task. This not only increases the company's labor costs, but also puts a burden on the workers' physical strength and health. Secondly, due to the limitations of manual operation, the loading process takes a long time and cannot meet the rapid demand for loading large quantities of oil barrels, resulting in low overall production efficiency. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide a single-time multiple oil barrels automatic loading mechanism to solve the current problem of low efficiency in loading oil barrels.

[0005] Based on the above purpose, the utility model provides the following technical solutions: a single-time multiple oil barrels automatic loading mechanism, including an oil barrel body and a gantry, wherein vertical plates are provided between the oil barrel bodies, and also includes a manipulator, a lifting mechanism and a translation mechanism sequentially distributed on the upper end of the gantry, the manipulator is used to grab the oil barrel body, the lifting mechanism is used to control the manipulator to lift and lower, and the translation mechanism is used to control the manipulator and the lifting mechanism to translate on the gantry.

[0006] Preferably, the manipulator consists of a frame, a clamp, a first cylinder, a push plate and a gas shear, the clamp is located at the lower end of the frame, the frame is provided with a fixed plate, the fixed plate is provided with a first base, the first base is slidably connected with a first slider, the first slider is connected to the push plate, the fixed plate is provided with a second base, the first cylinder is installed on the second base, and the telescopic end of the first cylinder is connected to the push plate.

[0007] Preferably, the lifting mechanism includes a shell, a first rack is fixedly provided inside the shell, a column is provided on one side of the shell, a slide rail is provided on the outer side of the column, a second slider is fixedly provided inside the shell, the second slider is slidably connected to the slide rail, a first motor is installed on one side of the column, the output shaft end of the first motor is connected to a reducer, the output end of the reducer is connected to a first gear, and the first gear is meshed with the first rack.

[0008] Preferably, the translation mechanism includes a translation shell a, which is connected to the lifting mechanism, a second rack is provided at the upper end of the gantry, the translation shell a is slidingly connected to the gantry, a second motor is installed at the upper end of the translation shell a, a second gear is provided at the output shaft end of the second motor, and the second gear is meshed with the second rack.

[0009] Preferably, the upper end of the gantry is slidably connected to a translation shell b, and the lower end of the translation shell b is provided with a flat plate filling mechanism.

[0010] Preferably, the flat plate filling mechanism includes a reciprocating cylinder located at the lower end of the translation shell b, a rotating cylinder is installed at the telescopic end of the reciprocating cylinder, a suction cup is connected to the output end of the rotating cylinder, and a flat plate body is provided at the lower end of the suction cup.

[0011] Preferably, a brake motor and a roller are installed at the lower end of the gantry, and a work warning light is installed on one side of the gantry.

[0012] Preferably, a hollow rotating platform is provided between the lifting mechanism and the manipulator, the outer shell of the lifting mechanism is connected to the fixed end of the hollow rotating platform, and the output end of the hollow rotating platform (4) is connected to the fixed end of the manipulator.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model provides a single-time multiple oil barrels automatic loading mechanism, which controls a manipulator to descend to a suitable position through a lifting mechanism, clamps and fixes multiple oil barrels through the manipulator, and then controls it to move up to the highest point through the lifting mechanism again, during which the angle of the manipulator is adjusted by a hollow rotating platform, and then the manipulator is moved to a travel joint point through a translation mechanism, and then the manipulator is controlled to move downward again through the lifting mechanism to make the oil barrel and the vehicle meet, and then the oil barrel can be released, and then the manipulator is returned to its original position or the goods are grabbed again, thereby realizing the loading of multiple oil barrels at one time, reducing labor input, and effectively improving the overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only for the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the manipulator of the utility model;

[0018] Figure 3 This is a schematic diagram of the push plate and fixture structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the lifting mechanism structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the first gear and the first motor of the utility model;

[0021] Figure 6 This is a schematic diagram of the translation mechanism structure of the utility model;

[0022] Figure 7 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0023] The numbers in the figure are: 1. manipulator; 11. frame; 111. fixture; 12. first base; 13. first slider; 14. second base; 15. first cylinder; 151. push plate; 16. fixed plate; 17. gas shear; 2. lifting mechanism; 21. shell; 22. first rack; 23. slide rail; 24. column; 25. second slider; 26. first motor; 27. first gear; 3. translation mechanism; 31. translation shell a; 32. second rack; 33. second motor; 34. second gear; 4. hollow rotating platform; 5. translation shell b; 6. flat plate filling mechanism; 61. reciprocating cylinder; 62. rotating cylinder; 63. suction cup; 64. flat plate body; 7. gantry; 71. work warning light; 72. brake motor; 8. vertical plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0025] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0026] Embodiment 1 Combination Figure 1 and Figure 2 The utility model is a single-time multiple oil barrels automatic loading mechanism, including an oil barrel body and a gantry 7, wherein vertical plates 8 are provided between the oil barrel bodies, and also includes a manipulator 1, a lifting mechanism 2 and a translation mechanism 3 which are sequentially distributed on the upper end of the gantry 7, the manipulator 1 is used to grab the oil barrel body, the lifting mechanism 2 is used to control the manipulator 1 to lift and lower, and the translation mechanism 3 is used to control the manipulator 1 and the lifting mechanism 2 to translate on the gantry 7.

[0027] Specifically, first, the lifting mechanism 2 is used to control the manipulator 1 to descend so that it is located outside the oil barrel body, and the manipulator 1 is used to clamp and fix multiple oil barrel bodies. Then, the lifting mechanism 2 is used to control the manipulator 1 to move upward, and the translation mechanism 3 is used to move the lifting mechanism 2 so that it drives the manipulator 1 to move to the travel joint point. Then, the lifting mechanism 2 is used to drive the manipulator 1 to move downward, and the oil barrel body is brought into contact with the top of the vehicle. Then, the oil barrel body is released to complete the loading. Then, the lifting mechanism 2 and the translation mechanism 3 are used to control the manipulator 1 to reset so that it can carry out the next loading. The overall operation can load multiple oil barrel bodies at one time, effectively improving work efficiency and reducing labor input.

[0028] The utility model is further described below in conjunction with embodiments.

[0029] Combination Figure 2 and Figure 3The manipulator 1 is composed of a frame 11, a clamp 111, a first cylinder 15, a push plate 151 and a gas shear 17. The clamp 111 is located at the lower end of the frame 11. A fixed plate 16 is provided on the frame 11. A first base 12 is provided on the fixed plate 16. A first slider 13 is slidably connected to the first base 12. The first slider 13 is connected to the push plate 151. A second base 14 is provided on the fixed plate 16. The first cylinder 15 is installed on the second base 14. The telescopic end of the first cylinder 15 is connected to the push plate 151.

[0030] In this embodiment, the vertical plate 8 between the oil barrel bodies is grasped by the air shear 17, and the clamp 111 is an elongated semicircle and is responsible for clamping the main oil barrel body. After completing these two actions, the first cylinder 15 pushes the push plate 151 to press the other symmetrical surface of the oil barrel mouth, which can prevent the oil barrel body from tilting due to uneven gripping force while providing a clamping force. The first slider 13 and the first base 12 are slidably connected to play a guiding role to prevent the push plate 151 from offset when moving.

[0031] Combination Figure 4 and Figure 5 The lifting mechanism 2 includes a shell 21, a first rack 22 is fixedly provided inside the shell 21, a column 24 is provided on one side of the shell 21, a slide rail 23 is provided on the outer side of the column 24, a second slider 25 is fixedly provided inside the shell 21, the second slider 25 is slidably connected to the slide rail 23, a first motor 26 is installed on one side of the column 24, an output shaft end of the first motor 26 is connected to a reducer, an output end of the reducer is connected to a first gear 27, and the first gear 27 is meshed with the first rack 22.

[0032] In this embodiment, after the manipulator 1 grabs the oil barrel body, the first motor 26 is started, and the first motor 26 and the reducer work to rotate the first gear 27. Since the first gear 27 is meshed with the first rack 22, and the second slider 25 is slidably connected to the slide rail 23, when the first gear 27 rotates, the first rack 22 drives the outer shell 21 to move, so that the second slider 25 slides inside the slide rail 23, thereby driving the manipulator 1 to move up. When it moves to the highest point, the rising action ends.

[0033] Combination Figure 6 The translation mechanism 3 includes a translation shell a31, which is connected to the lifting mechanism 2. A second rack 32 is provided at the upper end of the gantry 7. The translation shell a31 is slidably connected to the gantry 7. A second motor 33 is installed at the upper end of the translation shell a31. A second gear 34 is provided at the output shaft end of the second motor 33, and the second gear 34 is meshed with the second rack 32.

[0034] In this embodiment, after the lifting mechanism 2 controls the manipulator 1 to move to the highest point, the second motor 33 drives the second gear 34 to rotate. Since the second gear 34 is meshed with the second rack 32, and the translation shell a31 is slidably connected to the gantry 7, when the second gear 34 rotates, the second gear 34 moves along the upper end of the second rack 32, and drives the translation shell a31 to move, so that the translation shell a31 drives the lifting mechanism 2 to move, thereby driving the manipulator 1 to move, thereby moving the oil barrel body. When it moves to the stroke joint point, the translation action ends, and then the lifting mechanism 2 controls the manipulator 1 to move downward, so that the bottom end of the oil barrel body contacts the vehicle, ending the descending process, and releasing the oil barrel body to complete the loading, and then returning to the original position or grabbing the goods again.

[0035] Combination Figure 7 The upper end of the gantry 7 is slidably connected to a translation shell b5, and the lower end of the translation shell b5 is provided with a flat plate filling mechanism 6.

[0036] In this embodiment, the flat plate filling mechanism 6 is used to lay the flat plate body 64 so that it can be placed on the upper end of the oil barrel body to cover it.

[0037] Combination Figure 7 The flat plate filling mechanism 6 includes a reciprocating cylinder 61 located at the lower end of the translation shell b5, a rotating cylinder 62 is installed at the telescopic end of the reciprocating cylinder 61, a suction cup 63 is connected to the output end of the rotating cylinder 62, and a flat plate body 64 is provided at the lower end of the suction cup 63.

[0038] In this embodiment, the shell b5 is moved along the upper end of the gantry 7 by translation. When it moves to a suitable position, the suction cup 63 is driven downward by the reciprocating cylinder 61 to suck the flat plate body 64. The suction cup 63 is driven to rotate by the rotating cylinder 62 to fine-tune the angle of the flat plate body 64. After sucking the flat plate body 64, it is driven upward by the reciprocating cylinder 61. Subsequently, the shell b5 is moved to the position where the flat plate body 64 needs to be laid, and the flat plate body 64 is controlled to be located at the upper end of the oil barrel body by the reciprocating cylinder 61 to lay the flat plate body 64. After the action is completed, it is returned to or cycle work.

[0039] Combination Figure 7 A brake motor 72 and a roller are installed at the lower end of the gantry 7, and a work warning light 71 is installed on one side of the gantry 7.

[0040] In this embodiment, the rollers installed at the lower end of the gantry 7 enable the gantry 7 to be moved to a suitable position for use, which is more convenient, and the brake motor 72 can stop it to achieve multi-station work, and the work warning light 71 can prompt the working status indication.

[0041] Embodiment 2 Combination Figure 7 A hollow rotating platform 4 is provided between the lifting mechanism 2 and the manipulator 1 , the outer shell 21 in the lifting mechanism 2 is connected to the fixed end of the hollow rotating platform 4 , and the output end of the hollow rotating platform 4 is connected to the fixed end of the manipulator 1 .

[0042] In this embodiment, a hollow rotating platform 4 is added between the lifting mechanism 2 and the manipulator 1, so that the lifting mechanism 2 can adjust the angle of the manipulator 1 through the hollow rotating platform 4 during the process of controlling the lifting of the manipulator 1, so that it is convenient to place the oil drum at different angles, or adjust the angle of the manipulator 1 through the hollow rotating platform 4 in advance, so that it can grab the oil drums placed at different angles, thereby further improving convenience.

[0043] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0044] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A single-time multiple oil barrel automatic loading mechanism, comprising an oil barrel body and a gantry (7), wherein: Vertical plates (8) are provided between the oil barrel bodies, and the invention is characterized in that the invention also comprises a manipulator (1), a lifting mechanism (2) and a translation mechanism (3) which are sequentially arranged on the upper end of a gantry (7), wherein the manipulator (1) is used to grab the oil barrel body, the lifting mechanism (2) is used to control the manipulator (1) to be lifted and lowered, and the translation mechanism (3) is used to control the manipulator (1) and the lifting mechanism (2) to be translated on the gantry (7).

2. The automatic loading mechanism for multiple oil barrels at a time according to claim 1, characterized in that: The manipulator (1) is composed of a frame (11), a clamp (111), a first cylinder (15), a push plate (151) and a gas shear (17), wherein the clamp (111) is located at the lower end of the frame (11), a fixed plate (16) is provided on the frame (11), a first base (12) is provided on the fixed plate (16), a first slider (13) is slidably connected to the first base (12), the first slider (13) is connected to the push plate (151), a second base (14) is provided on the fixed plate (16), the first cylinder (15) is installed on the second base (14), and the telescopic end of the first cylinder (15) is connected to the push plate (151).

3. The automatic loading mechanism for multiple oil barrels at a time according to claim 1 is characterized in that The lifting mechanism (2) comprises a shell (21), a first rack (22) is fixedly arranged inside the shell (21), a column (24) is arranged on one side of the shell (21), a slide rail (23) is arranged on the outer side of the column (24), a second slider (25) is fixedly arranged inside the shell (21), the second slider (25) is slidably connected to the slide rail (23), a first motor (26) is installed on one side of the column (24), an output shaft end of the first motor (26) is connected to a reducer, an output end of the reducer is connected to a first gear (27), and the first gear (27) is meshed with the first rack (22).

4. The automatic loading mechanism for multiple oil barrels at a time according to claim 1, characterized in that: The translation mechanism (3) comprises a translation housing a (31), the translation housing a (31) being connected to the lifting mechanism (2), a second rack (32) being provided at the upper end of the gantry (7), the translation housing a (31) being slidably connected to the gantry (7), a second motor (33) being installed at the upper end of the translation housing a (31), a second gear (34) being provided at the output shaft end of the second motor (33), and the second gear (34) being meshed with the second rack (32).

5. The automatic loading mechanism for multiple oil barrels at a time according to claim 1, characterized in that: The upper end of the gantry (7) is slidably connected to a translation housing b (5), and the lower end of the translation housing b (5) is provided with a flat plate placing mechanism (6).

6. The automatic loading mechanism for multiple oil barrels at a time according to claim 5, characterized in that: The plate filling mechanism (6) comprises a reciprocating cylinder (61) located at the lower end of the translation shell b (5), a rotating cylinder (62) is installed at the telescopic end of the reciprocating cylinder (61), a suction cup (63) is connected to the output end of the rotating cylinder (62), and a plate body (64) is provided at the lower end of the suction cup (63).

7. The automatic loading mechanism for multiple oil barrels at a time according to claim 1, characterized in that: A brake motor (72) and a roller are installed at the lower end of the gantry (7), and a working warning light (71) is installed on one side of the gantry (7).

8. The automatic loading mechanism for multiple oil barrels at a time according to any one of claims 1 to 7, characterized in that: A hollow rotating platform (4) is provided between the lifting mechanism (2) and the manipulator (1); a housing (21) in the lifting mechanism (2) is connected to a fixed end of the hollow rotating platform (4); and an output end of the hollow rotating platform (4) is connected to a fixed end of the manipulator (1).