Automatic winding device
Through the coordinated work of the rotating components, positioning components and outgoing components of the automatic winding device, the problem of inefficiency of traditional manual wire wrapping is solved, efficient automatic winding of workpieces is achieved, production efficiency and accuracy are improved, and large-scale production needs are adapted.
Patent Information
- Application Number
- CN202421152403.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the process of workpiece manufacturing, traditional manual wire wrapping methods are inefficient and difficult to meet the requirements of high efficiency, large batches and high precision in modern production.
An automatic winding device is designed, including a rotating component, a positioning component and a outlet assembly. Through the coordinated work of the rotating block, moving block and outlet assembly, the automatic rotation of the workpiece and the uniform winding of the wire are realized, reducing labor costs and improving efficiency.
It improves production efficiency, reduces labor costs, enhances production flexibility and competitiveness, and can adapt to tasks of large-scale production and high-precision requirements.
Smart Images
Figure CN222293301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece production, in particular to an automatic winding device. Background Art
[0002] In the workpiece manufacturing process, winding wire around the workpiece is a common task, and the current practice mostly relies on manual operation, which significantly consumes human resources and has low operating efficiency. With the continuous expansion of production scale and the continuous improvement of market quality standards for products, the limitations of traditional manual wire winding have become increasingly prominent, making it difficult to adapt to the modern production requirements of high efficiency, large volume and high precision. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an automatic winding device in view of the current status of the prior art.
[0004] The technical solution adopted by the utility model to solve the above technical problems is to propose an automatic winding device, comprising:
[0005] Workbench;
[0006] A rotating assembly is arranged on the workbench, the rotating assembly has a rotating block which is rotatably arranged, the rotating block has a clamping groove, and one end of the workpiece is horizontally inserted into the clamping groove;
[0007] A positioning assembly, comprising a moving block arranged opposite to the rotating block, wherein the moving block has a positioning groove, and the positioning groove can be movably engaged with the other end of the workpiece due to one end of the workpiece being inserted into the engaging groove, so as to provide positioning for the workpiece;
[0008] A wire outlet assembly is arranged on the workbench and located on the side of the rotating assembly, and is used to provide wire for the workpiece. The wire outlet assembly has a movably arranged wire outlet member, and the wire outlet member is located on the side of the rotation path of the workpiece. The wire can be wound around the workpiece because the rotating block drives the workpiece to rotate and the wire outlet member moves relative to the workpiece.
[0009] In the above-mentioned automatic winding device, the rotating assembly includes:
[0010] A support seat, which is arranged on the workbench;
[0011] The first driving member is arranged on the supporting seat, the rotating block is connected to the output end of the first driving member, and the first driving member is used to drive the rotating block to rotate.
[0012] In the above-mentioned automatic winding device, the positioning assembly includes:
[0013] A second driving member, which is arranged on the workbench;
[0014] The first moving seat is movably arranged on the second driving member, and the moving block is arranged on the moving seat for driving the moving block to move.
[0015] In the above-mentioned automatic winding device, the invention also includes:
[0016] A third driving member, which is arranged on the workbench and located to the side of the first driving member;
[0017] The second movable seat is movably arranged on the second driving member, and the wire outlet member is arranged on the second movable seat, so as to drive the wire outlet member to move.
[0018] In the above-mentioned automatic winding device, a storage bin is further provided on the side of the workbench, a wire outlet is provided on the top of the storage bin, the storage bin is used to place the wire, and the wire outlet is used for allowing the wire to be led out of the storage bin.
[0019] In the above-mentioned automatic winding device, a bracket is further provided on one side of the workbench and is located above the storage bin, and the bracket movably abuts against the wire.
[0020] In the above-mentioned automatic winding device, a winding guide block is also provided on the workbench, which is located above the bracket. The winding guide block has a plurality of protrusions, and the wire rod and the protrusions are movably abutted against each other, and the protrusions are used to provide guidance for the wire rod.
[0021] In the above-mentioned automatic winding device, the wire outlet member has a through hole therein for allowing the wire to pass through.
[0022] Compared with the prior art, the utility model has the advantages that, by arranging a rotating assembly on the workbench, the rotating assembly has a rotating block with a clamping groove; a positioning assembly has a moving block arranged opposite to the rotating block, the moving block has a positioning groove; and a wire outlet assembly has a movably arranged wire outlet member;
[0023] When the work starts, first firmly insert one end of the workpiece into the clamping groove on the rotating block. After the workpiece is correctly in place, the moving block is slowly moved to the other end of the workpiece by the drive of the positioning component until the positioning groove on it forms an active clamping connection with the end of the workpiece, thereby ensuring that the workpiece is stable and correct on the workbench. Subsequently, the rotating component is activated, and the rotating block drives the workpiece that has been clamped in the clamping groove to rotate. At the same time, the wire outlet piece translates along the rotation trajectory of the workpiece, and the wire is smoothly released from the wire outlet piece and evenly wound on the surface of the workpiece until the preset number of wire winding layers or density is reached. This working method not only reduces labor costs and improves work efficiency, but also makes it easier to adapt to rapidly changing production needs. Even in the face of large-scale production or tasks with strict requirements on winding accuracy, it can be easily competent, thereby enhancing production flexibility and competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is the overall structural diagram of this scheme;
[0025] Figure 2 This is a schematic diagram of the structure of the rotating component, positioning component and output component in this solution.
[0026] In the figure, 1, workbench; 2, rotating assembly; 3, rotating block; 4, positioning assembly; 5, moving block; 6, positioning groove; 7, outlet assembly; 8, outlet member; 9, supporting seat; 10, first driving member; 11, second driving member; 12, first moving seat; 13, third driving member; 14, second moving seat; 15, storage bin; 16, outlet port; 17, bracket; 18, guide block; 19, protrusion. DETAILED DESCRIPTION
[0027] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0028] like Figure 1 to Figure 2 As shown, an automatic winding device of the utility model comprises:
[0029] Workbench 1;
[0030] A rotating assembly 2 is arranged on the workbench 1, and the rotating assembly 2 has a rotating block 3 which is rotatably arranged, and the rotating block 3 has a clamping groove, and one end of the workpiece is horizontally inserted into the clamping groove;
[0031] The positioning assembly 4 has a moving block 5 arranged opposite to the rotating block 3, and the moving block 5 has a positioning groove 6. The positioning groove 6 can be movably engaged with the other end of the workpiece because one end of the workpiece is inserted into the engaging groove, so as to provide positioning for the workpiece;
[0032] The wire-out assembly 7 is arranged on the workbench 1 and located on the side of the rotating assembly 2, and is used to provide wire for the workpiece. The wire-out assembly 7 has a movably arranged wire-out member 8, and the wire-out member 8 is located on the side of the rotation path of the workpiece. The wire can be wound around the workpiece because the rotating block 3 drives the workpiece to rotate and the wire-out member 8 moves relative to the workpiece.
[0033] When the work starts, first firmly insert one end of the workpiece into the clamping groove on the rotating block 3. After the workpiece is correctly in place, the moving block 5 is slowly moved to the other end of the workpiece by the drive of the positioning component 4 until the positioning groove 6 thereon forms an active clamping connection with the end of the workpiece, thereby ensuring the stability of the workpiece on the workbench 1. Subsequently, the rotating component 2 is activated, and the rotating block 3 drives the workpiece that has been clamped in the clamping groove to rotate. At the same time, the wire outlet piece 8 translates along the rotation trajectory of the workpiece, and the wire is smoothly released from the wire outlet piece 8 and evenly wound on the surface of the workpiece until the preset number of wire winding layers or density is reached. This working method not only reduces labor costs and improves work efficiency, but also makes it easier to adapt to rapidly changing production needs. Even in the face of large-scale production or tasks with strict requirements on winding accuracy, it can be easily competent, thereby enhancing production flexibility and competitiveness.
[0034] More specifically, the rotating assembly 2 includes:
[0035] A support base 9, which is arranged on the workbench 1;
[0036] The first driving member 10 is arranged on the supporting seat 9, and the rotating block 3 is connected to the output end of the first driving member 10. The first driving member 10 is preferably a motor.
[0037] When the workpiece is firmly positioned on the workbench 1 by the positioning assembly, the first driving member 10 is immediately started and drives the rotating block 3 to rotate, thereby transmitting power to the workpiece on the clamping groove, so that it can rotate smoothly.
[0038] More specifically, the positioning component 4 includes:
[0039] A second driving member 11, which is disposed on the workbench 1, and the second driving member 11 is preferably a linear guide rail;
[0040] The first moving seat 12 is movably disposed on the second driving member 11 , and the moving block 5 is disposed on the moving seat, so as to drive the moving block 5 to move.
[0041] When one end of the workpiece has been securely inserted into the engaging groove of the rotating block 3, next, the second driving member 11 is activated to push the first movable seat 12 along a predetermined path toward the other end of the workpiece. During this process, the movable block 5 gradually approaches the workpiece as the first movable seat 12 moves, until the positioning groove 6 thereon accurately docks with the end of the workpiece, forming a reliable movable engaging state. This series of actions ensures that the workpiece is firmly and accurately fixed on the workbench 1, laying a solid foundation for subsequent winding operations.
[0042] More specifically, it also includes:
[0043] A third driving member 13, which is disposed on the workbench 1 and is located to the side of the first driving member 10, and the third driving member is preferably a linear guide rail;
[0044] A second movable seat 14 is movably disposed on the second driving member 11, and the outlet member 8 is disposed on the second movable seat 14;
[0045] After the workpiece is accurately fixed on the workbench 1 by the positioning assembly, the first driving member 10 is immediately activated, and the workpiece is efficiently driven to rotate through the rotating block 3. At the same time, the third driving member 13 is started, driving the second moving seat 14 to synchronously translate along the rotation trajectory of the workpiece, thereby ensuring that the wire outlet member 8 arranged on the moving seat can fit the movement path of the workpiece. At the same time, the wire is continuously and smoothly released from the wire outlet member 8 and is evenly distributed on the surface of the workpiece to form a precise and tight winding layer.
[0046] In order to achieve effective storage and supply of wires, a storage bin 15 is provided on the side of the workbench 1 , and a wire outlet 16 is provided on the top of the storage bin 15 . The storage bin 15 is used to place the wires, and the wire outlet 16 is used to lead the wires out of the storage bin 15 .
[0047] More specifically, a bracket 17 is provided on one side of the workbench 1, which is located above the storage bin 15. The wires are flexibly attached to the surface of the bracket 17 after being led out from the wire outlet 16. This design improves the smoothness of the transition of the wires from storage to winding, and significantly enhances the continuity and efficiency of the operation.
[0048] More specifically, the workbench 1 is also provided with a guide block 18, which is located above the bracket 17. The guide block 18 has a number of protrusions 19. During the winding process, the wire clings to these protrusions 19 and is guided by them along a preset precise path to be evenly and smoothly wound around the rotating workpiece surface. Such a design not only ensures the high accuracy of the winding operation, but also greatly improves the operating efficiency and avoids disorder and waste during the wire winding process.
[0049] More specifically, the outlet member 8 has a through hole therein, and the wire passes through the through hole from one end of the outlet member 8 and out from the other end. Such a structure ensures smooth and unobstructed transmission of the wire and avoids damage caused by bending or squeezing of the wire. It is also beneficial for the wire to be guided by the outlet member 8 so that it can be wound around the rotating workpiece in a more orderly and unimpeded manner, further improving the winding efficiency and the neatness of the wire arrangement.
[0050] When the workpiece to be wound with wire is accurately fixed on the workbench 1, the operator manually guides the wire to be pulled out from the port of the outlet piece 8 close to the workpiece, and performs preliminary fixation on the workpiece to prepare for the automatic winding process; after the winding operation is successfully completed, the excess wire wound on the workpiece is cut off to complete the entire processing flow.
[0051] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0052] In addition, in the present invention, the descriptions of "first", "second", "one", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0053] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0054] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0055] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the scope defined by the spirit of the present invention.
Claims
1. An automatic winding device, characterized in that: include: Workbench; A rotating assembly is arranged on the workbench, the rotating assembly has a rotating block which is rotatably arranged, the rotating block has a clamping groove, and one end of the workpiece is horizontally inserted into the clamping groove; A positioning assembly, comprising a moving block arranged opposite to the rotating block, wherein the moving block has a positioning groove, and the positioning groove can be movably engaged with the other end of the workpiece due to one end of the workpiece being inserted into the engaging groove, so as to provide positioning for the workpiece; A wire outlet assembly is arranged on the workbench and located on the side of the rotating assembly, and is used to provide wire for the workpiece. The wire outlet assembly has a movably arranged wire outlet member, and the wire outlet member is located on the side of the rotation path of the workpiece. The wire can be wound around the workpiece because the rotating block drives the workpiece to rotate and the wire outlet member moves relative to the workpiece.
2. An automatic winding device as claimed in claim 1, characterized in that: The rotating assembly comprises: A support seat, which is arranged on the workbench; The first driving member is arranged on the supporting seat, the rotating block is connected to the output end of the first driving member, and the first driving member is used to drive the rotating block to rotate.
3. An automatic winding device as claimed in claim 2, characterized in that: The positioning component comprises: A second driving member, which is arranged on the workbench; The first moving seat is movably arranged on the second driving member, and the moving block is arranged on the moving seat for driving the moving block to move.
4. An automatic winding device as claimed in claim 3, characterized in that: Also includes: A third driving member, which is arranged on the workbench and located to the side of the first driving member; The second movable seat is movably arranged on the second driving member, and the wire outlet member is arranged on the second movable seat, so as to drive the wire outlet member to move.
5. An automatic winding device as claimed in claim 1, characterized in that: A storage bin is also provided on the side of the workbench, and a wire outlet is provided on the top of the storage bin. The storage bin is used to place the wires, and the wire outlet is used to allow the wires to be led out of the storage bin.
6. An automatic winding device as claimed in claim 5, characterized in that: A bracket is also provided on one side of the workbench and is located above the storage bin, and the bracket movably abuts against the wire.
7. An automatic winding device as claimed in claim 6, characterized in that: The workbench is also provided with a winding guide block, which is located above the bracket. The winding guide block has a plurality of protrusions, and the wire rods are movably abutted against the protrusions, and the protrusions are used to provide guidance for the wire rod.
8. An automatic winding device as claimed in claim 1, characterized in that: The wire outlet piece has a through hole therein for allowing the wire to pass through.