Battery module elevator

By designing a battery module lift, using sliding mechanisms and lift modules, the problems of unstable handling and frictional damage during the transportation of lithium battery modules are solved, and efficient and safe module handling is achieved, reducing labor intensity and ensuring Module quality.

CN222293516UActive Publication Date: 2025-01-03ROYPOW TECH CO LTD
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Patent Information

Application Number
CN202421689043.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-01-03
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing lithium battery modules are easily damaged due to unstable manual handling during transportation, and the existing lifting mechanism will cause friction damage to the bottom of the module during pushing, which poses safety hazards and high labor intensity problems.

Method used

A battery module lift is designed, including a cabinet, a lifting module and a sliding mechanism. The sliding mechanism avoids direct friction between the module through multiple pulley groups and limit modules. The lifting module drives the sliding mechanism to achieve the lifting motion of the module. , reduce the intensity of labor.

Benefits of technology

It effectively improves work efficiency, reduces workers' labor intensity, and prevents wear on the bottom of the battery module, ensuring the quality of the module.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a battery module elevator, including equipment cabinet, elevating module and sliding mechanism, equipment cabinet and elevating module are electrically connected, elevating module is provided on the equipment cabinet along the X-axis direction, sliding mechanism is provided on elevating module, sliding mechanism includes support plate and a plurality of groups of pulley block, and the plurality of groups of pulley block are arranged on the support plate along the Y-axis direction at intervals. The lifting module and the sliding mechanism are arranged, the sliding mechanism is arranged at the driving end of the lifting module, the lifting module drives the sliding mechanism to do lifting motion, and therefore the lifting module is used for replacing manual carrying, the working efficiency is effectively improved, and meanwhile the labor intensity of workers is greatly reduced. The battery module can slide through the sliding mechanism, when the battery module is moved, direct friction between the battery module and the ground is avoided, the bottom is prevented from being abraded, and the quality of the battery module is effectively guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery module transportation, in particular to a battery module elevator. Background Art

[0002] The existing lithium battery modules weigh about 25-50kg, and are usually transported manually from an 800mm high operating platform to a shipping pallet. Due to the heavy weight of the module, it is easy to be unstable during manual handling, resulting in damage to the module. In addition, manual handling is labor-intensive and has high safety risks. Therefore, a lifting mechanism for module transportation has also appeared on the market to replace manual handling. However, in the lifting mechanism in the prior art, when the lithium battery module is pushed to the lifting mechanism, the bottom of the lithium battery module rubs against the bearing surface of the lifting mechanism, causing damage to the battery module. Utility Model Content

[0003] In view of the shortcomings of the prior art, a battery module lift is provided.

[0004] To achieve the above-mentioned purpose, the utility model provides a battery module elevator, including a cabinet, a lifting module and a sliding mechanism. The cabinet is electrically connected to the lifting module. The lifting module is arranged on the cabinet along the X-axis direction. The sliding mechanism is arranged on the lifting module. The sliding mechanism includes a support plate and multiple pulley groups. The multiple pulley groups are arranged on the support plate at intervals along the Y-axis direction.

[0005] According to one embodiment of the utility model, the pulley group includes a fixing member and a plurality of pulley members, the fixing member is connected to the support plate along the Y-axis direction, each pulley member includes a wheel body and a rotating shaft, the wheel body is rotatably connected to the rotating shaft, and both ends of the rotating shaft are passed through the fixing member along the Z-axis direction.

[0006] According to one embodiment of the utility model, it also includes at least one group of limit modules, which are arranged at one end of the support plate. The limit module includes a driving cylinder and a limit baffle, the driving cylinder is installed on the support plate, the limit baffle is connected to the driving end of the driving cylinder, and the driving cylinder drives the limit baffle to move linearly along the X-axis direction.

[0007] According to one embodiment of the utility model, the lifting module includes at least two sets of slide rail assemblies and a screw module. The two slide rail assemblies are arranged at intervals on one side of the cabinet. Each slide rail assembly is arranged along the X-axis direction. The screw module is arranged between the two slide rail assemblies, and the support plate is respectively connected to the screw module and the two slide rail assemblies.

[0008] According to one embodiment of the utility model, the slide rail assembly includes a slide rail and a slider, the slide rail is arranged on the cabinet along the X-axis direction, the slider is slidably connected to the slide rail, and the slider is connected to the support plate.

[0009] According to one embodiment of the utility model, it also includes two positioning brackets, which are arranged at a distance on the front side of the cabinet, and the positioning brackets are located on the moving path of the support plate. The positioning brackets are formed with a snap-in position, and the snap-in position matches the support plate.

[0010] According to one embodiment of the utility model, it also includes an electronic limit component, which includes a first sensor, a second sensor and a sensor plate. The first sensor and the second sensor are arranged on one side of the screw module at intervals along the X-axis direction. The sensor plate is connected to the slide of the screw module, and the first sensor and the second sensor are both located on the moving path of the first sensor.

[0011] According to one embodiment of the present invention, the wheel body is a silicone pulley.

[0012] According to one embodiment of the utility model, the limiting module also includes two groups of support components, and the two support components are respectively arranged on both sides of the driving cylinder. Each support component includes a guide member and a support member. One end of the guide member is installed on the support plate, and the guide member is provided with a guide hole, and the guide hole corresponds to a support member. One end of the support member is connected to the limiting baffle, and the other end thereof is movably inserted into the guide hole.

[0013] According to one embodiment of the utility model, the cabinet includes a cabinet body, a control mainboard and multiple control buttons. The control mainboard is arranged in the cabinet body, the control mainboard is electrically connected to the lifting module, the control buttons are arranged on the surface of the cabinet body, and the control buttons are electrically connected to the control mainboard.

[0014] The beneficial effect of the utility model is that by setting a lifting module and a sliding mechanism, and the sliding mechanism is set at the driving end of the lifting module, the lifting module drives the sliding mechanism to move up and down, thereby using the lifting module instead of manual handling to effectively improve work efficiency and greatly reduce the labor intensity of workers. The battery module can slide through the sliding mechanism, and when moving the battery module, the battery module is prevented from directly rubbing against the ground, the bottom is prevented from being worn, and the quality of the high battery module is effectively guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 is a three-dimensional diagram of a battery module elevator in an embodiment;

[0017] Figure 2 is an exploded view of the sliding mechanism in the embodiment;

[0018] Figure 3 is a schematic diagram of a pulley member in an embodiment;

[0019] Figure 4 is an exploded view of the limiting module in the embodiment;

[0020] Figure 5 It is a schematic diagram for showing the lifting module in the embodiment;

[0021] Figure 6 It is an enlarged view of part A in the embodiment;

[0022] Figure 7 It is an enlarged view of part B in the embodiment.

[0023] Description of Reference Numerals

[0024] 1-cabinet; 11-cabinet body; 12-control button;

[0025] 2-lifting module; 21-slide rail assembly; 211-slide rail; 212-slider; 22-screw module;

[0026] 3-sliding mechanism; 31-support plate; 32-pulley block; 321-fixing member; 322-pulley member; 3221-wheel body; 3222-rotating shaft;

[0027] 4-limiting module; 41-driving cylinder; 42-limiting baffle; 43-supporting assembly; 431-guide member; 4310-guide hole; 432-supporting member;

[0028] 5-positioning bracket; 51-card connection position;

[0029] 6-electronic limit assembly; 61-first induction element; 62-second induction element; 63-induction sheet. DETAILED DESCRIPTION

[0030] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. In other words, in some embodiments of the present invention, these practical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.

[0031] In addition, in the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present utility model. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0032] Please refer to Figure 1 , Figure 1 It is a three-dimensional diagram of the battery module elevator in the embodiment. The utility model provides a module transport elevator, which includes a cabinet 1, a lifting module 2 and a sliding mechanism 3. Among them, the cabinet 1 is electrically connected to the lifting module 2, and the operation of the lifting module can be controlled by the cabinet 1. In addition, the cabinet 1 is also used to fix the lifting module 2, and the lifting module 2 is arranged on the cabinet 1 along the X-axis direction. In this example, the lifting module is fixed on one side of the cabinet along the X-axis, and the sliding mechanism 3 is arranged on the lifting module 2. The lifting module 2 is used to drive the sliding mechanism 3 to move up and down along the X-axis. The sliding mechanism 3 is used to place the battery module and push the battery module at the same time. The battery module can slide on the sliding mechanism 3.

[0033] Please refer to Figure 2 , Figure 2 It is an exploded diagram of the sliding mechanism. The sliding mechanism 3 includes a support plate 31 and a plurality of pulley groups 32. The support plate 31 is connected to the lifting module 2. The plurality of pulley groups 32 are arranged on the support plate 31 at intervals along the Y-axis direction, that is, along the length direction of the support plate 31, and each pulley group 32 can rotate relative to the support plate 31. When in use, the battery module is pushed to the surface of the sliding mechanism 3, and then the battery module is manually pushed to slide the battery module. When the battery module slides, it can move relative to the support plate 31 through the plurality of pulley groups 32. By setting the plurality of pulley groups 32, the sliding friction generated when the battery module moves is converted into rolling friction, which facilitates the movement of the battery module while preventing the bottom of the battery module from being scratched, thereby ensuring the quality of the battery module.

[0034] In this embodiment, the sliding mechanism 3 is arranged at the driving end of the lifting module 2 along the X-axis direction, and the sliding mechanism 3 and the lifting module 2 are perpendicular to each other. When the lifting module 2 is in operation, the sliding mechanism 3 is driven to move linearly along the X-axis direction.

[0035] When in use, the lifting module 2 is controlled by the cabinet 1, and the lifting module 2 drives the sliding mechanism 3 to rise and fall to the same plane as the shipping pallet, and then the battery module is manually pushed from the shipping pallet to the sliding mechanism 3, and then the battery module can slide horizontally from the sliding mechanism 3. By adopting the sliding mechanism 3, the wear of the bottom of the battery module is avoided and the labor intensity of the workers is reduced. When the battery module reaches the preset position, the lifting module 2 is started, and its driving end drives the sliding mechanism 3 and the battery module located on the sliding mechanism 3 to move along the X-axis direction, thereby realizing the lifting and lowering movement of the battery module.

[0036] Please refer to Figure 2 and Figure 3 , Figure 3 Schematic diagram of a pulley member. Furthermore, each pulley assembly 32 includes a fixing member 321 and a plurality of pulley members 322. The fixing member 321 is connected to the support plate 31 along the Y-axis direction. The plurality of pulley members 322 are arranged on the fixing member 321 along the Y-axis direction, and each pulley member 322 can rotate relative to the fixing member 321. The pulley member 322 includes a rotating shaft 3222 and a wheel body 3221. The rotating shaft 3222 is passed through the wheel body 3221. The rotating shaft 3222 is arranged along the Z-axis direction, and the two ends of the rotating shaft 3222 are respectively connected to the two side walls of the fixing member 321, so that the wheel body 3221 is rotatably connected to the rotating shaft 3222. Preferably, the wheel body 3221 is made of silicone material, so that the wheel body 3221 is more elastic and the static friction between the wheel body 3221 and the surface of the battery module is increased.

[0037] Please refer to Figure 1 and Figure 4 , Figure 4 It is an exploded view of the limit module. In addition, it also includes a limit module 4, which is arranged at one end of the sliding mechanism 3. The limit module 4 is used to block the battery module to prevent the battery module from sliding off the sliding mechanism 3 during the lifting process. Specifically, the limit module 4 includes a driving cylinder 41 and a limit baffle 42, wherein the driving cylinder 41 is installed at one end of the support plate 31, and the limit baffle 42 is connected to the driving end of the driving cylinder 41, so that the driving cylinder 41 can drive the limit baffle 42 to move up and down along the X-axis. When the limit module 4 is not started, the highest end of the limit baffle 42 is lower than the highest end of the sliding mechanism 3, so as to facilitate the loading or unloading of the battery module. After starting the limit module 4, the driving cylinder 41 drives the limit baffle 42 to rise, so that the highest point of the limit baffle 42 is higher than the sliding mechanism 3. Therefore, after the battery module is transferred to the sliding mechanism 3, the limiting module 4 is activated to raise the limiting baffle 42 to prevent the battery module from rolling and sliding, thereby improving the safety of the battery module transport mechanism.

[0038] Furthermore, the limiting module 4 also includes two support assemblies 43, and the two support assemblies 43 are respectively arranged on both sides of the driving cylinder 41. Each support assembly 43 includes a guide member 431 and a support member 432. One end of the guide member 431 is connected to the support plate 31, and the guide member 431 is provided with a guide hole 4310, and the guide hole 4310 corresponds to a support member 432. One end of the support member 432 is connected to the limiting baffle 42, and the other end is arranged in the guide hole 4310, and moves relative to the guide member 431. When the driving cylinder 41 drives the limiting baffle 42 to move up and down, the support member 432 moves up and down synchronously with the limiting baffle 42, and the end of the support member 432 away from the limiting baffle 42 moves in the guide hole 4310.

[0039] Please refer to Figure 1 and Figure 5 , Figure 5 Schematic diagram for showing the lifting module. To realize the lifting function of the lifting module 2, the lifting module 2 includes at least two sets of slide rail assemblies 21 and one set of screw modules 22. The two sets of slide rail assemblies 21 are arranged at intervals on one side of the cabinet 1, each set of slide rail assemblies 21 is arranged along the X-axis direction, and the screw module 22 is arranged between the two sets of slide rail assemblies 21. The sliding mechanism 3 is connected to the screw module 22 and the two sets of slide rail assemblies 21 respectively.

[0040] It should be noted that the screw module 22 is a prior art, and its structure is not the focus of the present invention, so it will not be described in detail. In this embodiment, one side of the sliding mechanism 3 is connected to the slide table of the screw module 22, and the screw module 22 drives the sliding mechanism 3 to realize the automatic lifting movement of the sliding mechanism 3.

[0041] Furthermore, each set of slide rail assemblies 21 includes a slide rail 211 and a slider 212. The slide rail 211 is installed on the cabinet 1 along the X-axis direction. The slider 212 is slidably connected to the slide rail 211, and the slide rail 211 is connected to the sliding mechanism 3. Thus, the sliding mechanism 3 can be slidably connected to the cabinet 1 through the slide rail assembly 21.

[0042] In this embodiment, two sets of slide rail assemblies 21 are provided. The sliders 212 of the two sets of slide rail assemblies 21 are respectively connected to the slide mechanism 3 to provide further support for the slide mechanism 3 and ensure the stability of the slide mechanism 3 during lifting and lowering motion.

[0043] Please refer to Figure 6 and Figure 7 , Figure 6 This is an enlarged view of part A. Figure 7It is an enlarged view of part B. In order to prevent the screw module 22 from moving beyond the limit during the lifting and lowering movement, the battery module handling and lifting mechanism also includes an electronic limit assembly 6, which includes a first sensor 61, a second sensor 62 and a sensor sheet 63, wherein the first sensor 61 and the second sensor 62 are arranged at intervals on one side of the screw module 22 along the X-axis direction, the sensor sheet 63 is connected to the slide of the screw module 22, and the first sensor 61 and the second sensor 62 are both located on the moving path of the sensor sheet 63. The first sensor 61 and the second sensor 62 are electrically connected to the screw module 22, respectively. The first sensor 61 and the second sensor 62 are used to limit the highest position and the lowest position of the screw module 22, respectively. When the sensor sheet 63 passes the first sensor 61, the screw module 22 stops rising, and at this time the sliding mechanism 3 is kept at the highest position by the screw module 22. When the sensing sheet 63 passes through the second sensing member 62 , the screw module 22 stops lowering. At this time, the sliding mechanism 3 is held at the lowest position by the screw module 22 .

[0044] In addition, the battery module transport lifting mechanism also includes two groups of positioning brackets 5, which are arranged at intervals on the bottom front side of the cabinet 1, and the two groups of positioning brackets 5 are located on the moving path of the support plate 31. Each group of positioning brackets 5 is formed with a snap-in position 51, and the snap-in position 51 is adapted to the support plate 31. When the lifting module 22 drives the sliding mechanism 3 to lower to the lowest point, the two ends of the support plate 31 can be respectively mounted in the snap-in positions 51 of the two groups of positioning brackets 5, providing support for the support plate 31, and effectively enhancing the stability of the sliding mechanism 3.

[0045] Furthermore, the cabinet 1 includes a cabinet body 11, a control mainboard and a control button 12. The control mainboard (not shown in the figure) is arranged in the cabinet body 11, and the control mainboard is electrically connected to the control button 12 and the lifting module 2. The control button 12 is arranged on the surface of the cabinet body 11, which is convenient for workers to operate. By operating the control button 12, the lifting module 2 can be controlled.

[0046] In summary, by setting the lifting module 2 and the sliding mechanism 3, and the sliding mechanism 3 is set at the driving end of the lifting module 2, the lifting module 2 drives the sliding mechanism 3 to move up and down, thereby, by using the lifting module 2 instead of manual handling, the work efficiency is effectively improved while the labor intensity of the workers is greatly reduced. The battery module can slide through the sliding mechanism 3. When moving the battery module, the direct friction between the battery module and the ground is avoided, the bottom is prevented from being worn, and the quality of the high battery module is effectively guaranteed.

[0047] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.

Claims

1. A battery module lift, characterized in that: include: A cabinet (1), a lifting module (2) and a sliding mechanism (3), wherein the cabinet (1) is electrically connected to the lifting module (2), the lifting module (2) is arranged on the cabinet (1) along the X-axis direction, the sliding mechanism (3) is arranged on the lifting module (2), and the sliding mechanism (3) comprises a support plate (31) and a plurality of pulley groups (32), wherein the plurality of pulley groups (32) are arranged on the support plate (31) at intervals along the Y-axis direction.

2. The battery module elevator according to claim 1, characterized in that: The pulley group (32) includes a fixing member (321) and a plurality of pulley members (322), wherein the fixing member (321) is connected to the support plate (31) along the Y-axis direction, and each pulley member (322) includes a wheel body (3221) and a rotating shaft (3222), wherein the wheel body (3221) is rotatably connected to the rotating shaft (3222), and both ends of the rotating shaft (3222) are passed through the fixing member (321) along the Z-axis direction.

3. The battery module elevator according to claim 1, characterized in that: The invention also comprises at least one set of limit modules (4), wherein the limit modules (4) are arranged at one end of the support plate (31), and the limit modules (4) comprise a driving cylinder (41) and a limit baffle (42), wherein the driving cylinder (41) is installed on the support plate (31), and the limit baffle (42) is connected to the driving end of the driving cylinder (41), and the driving cylinder (41) drives the limit baffle (42) to move linearly along the X-axis direction.

4. The battery module elevator according to claim 1, characterized in that: The lifting module (2) comprises at least two sets of slide rail assemblies (21) and a screw module (22); the two slide rail assemblies (21) are arranged at intervals on one side of the cabinet (1); each slide rail assembly (21) is arranged along the X-axis direction; the screw module (22) is arranged between the two slide rail assemblies (21); and the support plate (31) is respectively connected to the screw module (22) and the two slide rail assemblies (21).

5. The battery module elevator according to claim 4, characterized in that: The slide rail assembly (21) comprises a slide rail (211) and a slider (212); the slide rail (211) is arranged on the cabinet (1) along the X-axis direction; the slider (212) is slidably connected to the slide rail (211); and the slider (212) is connected to the support plate (31).

6. The battery module elevator according to claim 1, characterized in that: It also comprises two positioning brackets (5), the two positioning brackets (5) are arranged at a distance from each other on the front side of the cabinet (1), and the positioning brackets (5) are located on the moving path of the support plate (31), and the positioning brackets (5) are formed with a snap-fit ​​position (51), and the snap-fit ​​position (51) matches the support plate (31).

7. The battery module elevator according to claim 4, characterized in that: The electronic limit assembly (6) further comprises a first sensor (61), a second sensor (62) and a sensor sheet (63), wherein the first sensor (61) and the second sensor (62) are arranged at intervals on one side of the screw module (22) along the X-axis direction, the sensor sheet (63) is connected to the slide of the screw module (22), and the first sensor (61) and the second sensor (62) are both located on the moving path of the first sensor (61).

8. The battery module elevator according to claim 2, characterized in that: The wheel body (3221) is a silicone pulley.

9. The battery module elevator according to claim 3, characterized in that: The limiting module (4) also includes two groups of support components (43), and the two support components (43) are respectively arranged on both sides of the driving cylinder (41). Each support component (43) includes a guide member (431) and a support member (432). One end of the guide member (431) is installed on the support plate (31), and the guide member (431) is provided with a guide hole (4310), and the guide hole (4310) corresponds to one of the support members (432). One end of the support member (432) is connected to the limiting baffle (42), and the other end thereof is movably inserted into the guide hole (4310).

10. The battery module elevator according to claim 1, characterized in that: The cabinet (1) comprises a cabinet body (11), a control mainboard and a plurality of control buttons (12); the control mainboard is arranged in the cabinet body (11), the control mainboard is electrically connected to the lifting module (2), the control buttons (12) are arranged on the surface of the cabinet body (11), and the control buttons (12) are electrically connected to the control mainboard.