Bottle stopper pressing equipment

Abstract

The utility model discloses bottle plug pressing equipment which comprises a feeding module, a cutting module, a grabbing and pressing module and a bottle body limiting module. The feeding module comprises a vibration disc and a feeding belt, bottle plug raw materials are moved to the feeding belt from the vibration disc in a vibration mode, and the tail end of the feeding belt is connected with the cutting module; the pressing module comprises a grabbing and pressing mechanism and an air cylinder assembly, the grabbing and pressing mechanism can slide left and right, and a material taking chuck is fixed to the lower end and can move up and down through the air cylinder assembly; the bottle body limiting module comprises a feeding tray and a base, and the base can slide front and back. According to the utility model, all the modules are mutually matched and run, and the material taking and feeding process can freely move up and down and left and right, so that the purpose of systematized and refined bottle stopper pressing operation is achieved, manual participation steps are reduced, and the efficiency is improved in the production process of an enterprise.

Description

Technical Field

[0001] The utility model relates to the field of semi-automatic sealing machinery, in particular to a bottle stopper pressing device. Background Art

[0002] In the production process of bottled cosmetics such as mascara, the installation step of the sealed bottle stopper between the bottle cap and the bottle mouth is particularly important. If the seal is not tight enough, it is very likely that the product will lose its odor or deteriorate during the subsequent sale or transportation. Usually, the installation steps of the sealed bottle stopper for bottled mascara are mostly done manually. In the actual operation, people cannot guarantee sufficient accuracy. When installing the sealed bottle stopper, gaps, omissions, damage, etc. are inevitable, and then the above problems will occur due to insufficient sealing. In addition, the speed of manual bottle stopper pressing is relatively slow, which will also affect production efficiency.

[0003] Therefore, some manufacturers choose to use machinery to seal the bottled mascara. However, the shapes and specifications of bottled mascaras of different brands on the market vary. It is difficult for a single mechanical device to meet various market demands. Conventional mechanical devices still fail to achieve ideal accuracy and efficiency due to the lack of batch processing and control methods when dealing with a large number of sealing demands and working for a long time. Due to the complexity of such mechanical equipment, the difficulty of subsequent maintenance and replacement will also increase. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the existing technology, the utility model provides a bottle stopper pressing equipment, which improves the traditional streamline structure by setting a material blocking line and using a detachable replacement tray. It has the advantages of reducing manual operation, semi-automatically completing the bottle stopper pressing operation, and improving the efficiency and accuracy of batch material processing. The modular design can timely detect any faults that occur during long-term operation of the equipment.

[0006] (II) Technical solution

[0007] In order to achieve the above object, the utility model provides the following technical solutions, including:

[0008] A feeding module, a grabbing and pressing module, and a bottle body limiting module. The feeding module includes a vibration plate, the interior of the vibration plate is a spiral slope, and the discharge port of the vibration plate is connected to the feeding belt;

[0009] The grabbing and pressing module is located above the feeding belt and includes a grabbing and pressing mechanism, and the grabbing and pressing mechanism grabs the bottle stopper to achieve left-right and up-down movement;

[0010] The bottle body limiting module is arranged below the grabbing and pressing module, and comprises a base capable of moving forward and backward, to which a lower tray is detachably connected, to which an upper tray is plugged via a column, and through holes for placing the bottle bodies are arranged in an array at corresponding positions of the upper tray and the lower tray.

[0011] Furthermore, the grabbing and pressing mechanism is arranged on a first driving device, and the first driving device includes an electric slide rail that drives the grabbing and pressing mechanism to move left and right, and a double cylinder assembly arranged on a slide platform of the electric slide rail that drives the grabbing and pressing mechanism to move up and down.

[0012] Furthermore, the base is arranged on a second driving device, the second driving device includes an electric slide rail that moves forward and backward, and the base is arranged on a slide platform of the electric slide rail.

[0013] Furthermore, a pair of limiting columns are arranged on the base, and a pair of limiting holes are arranged on the lower surface of the lower tray corresponding to the pair of limiting columns.

[0014] Furthermore, a cutting module is provided at the end of the feeding belt, and the cutting module includes a dividing piece with a dividing opening. The dividing piece is arranged at the execution end of the cylinder assembly, and the execution direction of the cylinder assembly is perpendicular to the feeding belt.

[0015] Furthermore, the material distribution opening matches the size of the bottle stopper, so that the bottle stopper material can be stably placed on the material distribution piece.

[0016] Furthermore, a material blocking line is provided above the feeding belt, and the material blocking line is at a height of a single bottle stopper material from the surface of the feeding belt.

[0017] Furthermore, a material picking chuck is provided at the execution end of the grabbing and pressing mechanism, and the upper end of the material picking chuck wraps and presses the bottle body floating block.

[0018] Furthermore, the size of the material removal chuck forms an interference fit with the bottle stopper material.

[0019] Beneficial effects:

[0020] 1. The base of the bottle body limiting module of the utility model can hold two layers of trays, which can be replaced back and forth. When the device is pressing the bottle stopper, bottles can be placed in the remaining trays waiting for the bottle stopper to be pressed and sealed, which further improves the production efficiency.

[0021] 2. A material blocking line is arranged above the feeding belt of the feeding module of the utility model. During the material conveying process, the overlapping materials exceeding the height of a single group of materials can be automatically filtered out to avoid the situation where multiple materials enter the cutting module, thereby improving the overall automation of the equipment.

[0022] 3. The utility model installs a bottle pressing floating block in the grabbing and pressing mechanism, which effectively disperses the pressure generated when pressing the sealing bottle stopper during the operation of the equipment to prevent the mascara bottle from breaking; the bottle pressing floating block is made of insulating, corrosion-resistant and soft aluminum parts coated with rubber, which improves the durability of the equipment and the mascara bottling yield rate.

[0023] 4. The utility model is equipped with a double cylinder assembly at the execution end of the grabbing and pressing mechanism, which is more precise than the single cylinder assembly, so that the material picking chuck can move up and down, and the material picking and loading are integrated, which not only reduces the cost but also improves the sealing bottle stopper loading efficiency.

[0024] 5. The material taking chuck of the utility model is made of POM material, which has good wear resistance and chemical corrosion resistance for mascara ingredients, and improves durability and economy.

[0025] 6. The utility model sets a plurality of slot-shaped photoelectric sensors and proximity sensors on the bottle body limit module, and uses photoelectric sensing to accurately judge and assist the pressing mechanism to pick up and load materials, thereby further improving the accuracy of sealing bottle plug loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 This is a schematic diagram of the structure of the feeding module of the utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the cutting module of the utility model;

[0029] Figure 4 This is a schematic diagram of the structure of the grabbing and pressing module of the utility model;

[0030] Figure 5 This is a schematic diagram of the structure of the bottle limiting module of the utility model;

[0031] Figure 6 This is a schematic diagram of the structure of the grabbing and pressing mechanism of the utility model;

[0032] Figure 7 This is a top view of the base of the utility model;

[0033] Figure 8 This is a schematic diagram of the lower surface of the lower tray of the utility model;

[0034] Fig. 9 For the utility model overview of the three-dimensional Figure 1 ;

[0035] Fig.10 For the utility model overview of the three-dimensional Figure 2 .

[0036] In the figure: 1 feeding module, 101 vibration plate, 102 feeding belt, 103 material blocking line, 2 cutting module, 201 material dividing piece, 202 material dividing port, 203 cylinder assembly, 3 grabbing and pressing module, 301 grabbing and pressing mechanism, 302 double cylinder assembly, 303 material picking chuck, 304 bottle body pressing floating block, 4 bottle body limiting module, 401 upper tray, 402 lower tray, 403 base, 404 limiting column, 405 limiting hole. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0038] like Figure 1-10 As shown, the utility model provides a bottle stopper pressing device, referring to Figure 2 , feeding module 1, feeding module 1 includes a vibration plate 101, the vibration plate 101 drives the bottle cork raw materials in the plate to move to the discharge port through the vibration of the motor, and then transports them to the feeding belt 102, and the bottle cork raw materials are moved to the cutting module 2 through the feeding belt 102. In this process, the material blocking line 103 above the feeding belt 102 will filter out the overlapping materials that exceed the height of a single group of materials, so that the materials can enter the cutting module 2 in an orderly manner.

[0039] refer to Figure 3 The cutting module 2 includes a material dividing piece 201, a material dividing opening 202 is provided on the material dividing piece 201, and the opening size of the material dividing opening 202 matches the size of the bottle stopper material. The lower end of the material dividing piece 201 is loaded on the piston rod of the cylinder assembly 203, and the movement direction of the piston rod of the cylinder assembly 203 is perpendicular to the feeding line 102. When the cylinder assembly 203 is running, the piston rod is pushed, and the material dividing piece 201 moves with the piston rod to achieve the purpose of separating the bottle stopper material.

[0040] refer to Figure 4 The grabbing and pressing module 3 is located above the feeding belt 102. The grabbing and pressing module 3 includes a grabbing and pressing mechanism 301. The grabbing and pressing mechanism 301 is arranged on the double cylinder assembly 203. The double cylinder assembly 203 can drive the grabbing and pressing mechanism 301 to move up and down to achieve the purpose of picking up and pressing. The double cylinder assembly 203 is arranged on a slider, the upper end of which is fixedly connected to the transmission synchronous belt. The slider is slidably connected to the slide rail. The slider drives the grabbing and pressing mechanism 301 to move left and right along the slide rail. One side is fixedly connected to the coupling, and one side of the coupling is fixedly connected to the transmission motor.

[0041] refer to Figure 6 As a technical optimization solution of the utility model, the gripping and pressing mechanism 301 has a fixed material picking chuck 303 at the execution end, and a bottle pressing floating block 304 is wrapped above the material picking chuck. The size of the material picking chuck 303 forms an interference fit with the bottle stopper material. The material picking chuck 303 is made of POM material, and the bottle pressing floating block 304 is made of aluminum with rubber coating. Both have good wear resistance and corrosion resistance. The bottle pressing floating block 304 disperses the pressure generated by pressing the bottle stopper during the operation of the equipment, preventing the mascara from overflowing or the mascara bottle from breaking. When the equipment is running, the gripping and pressing mechanism 301 moves up and down driven by the double cylinder assembly 203 to achieve the purpose of picking and pressing.

[0042] refer to Figure 5 The bottle body limiting module 4 includes an upper tray 401, which is plugged into a lower tray 402 through a column, and a gap suitable for the height of the bottle body is left between the upper and lower trays through the support of the column. Figure 7 , Figure 8 , the lower tray 402 is fixed on the limiting column 404 of the base 403 through the limiting hole 405 on the lower surface. A slider is provided below the base 403, which is slidably connected with the slide rail to drive the base 403 to move forward and backward. A transmission motor is installed behind the slide rail to drive the base to move. In this embodiment, the upper tray and the lower tray are arranged in an array at corresponding positions to place the bottle body. The tray is 305mm long, 240mm wide, and 70mm thick. The number of holes in a single tray is 9*11. The upper tray 401 and the lower tray 402 can be replaced back and forth.

[0043] As a technical optimization solution of the utility model, a proximity sensor is installed under the base 403, and multiple slot sensors are installed on the right side of the slide rail. The photoelectric sensing principle is used to monitor whether the base is accurately positioned during its movement to reduce the error in tray installation.

[0044] The working principle of the utility model is described in detail below:

[0045] like Figure 1-10 As shown, the operator puts the unseparated bottle cork raw materials into the vibrating plate 101 and starts the equipment. During the vibration of the vibrating plate 101, the bottle cork raw materials are output from the discharge port to the feeding belt 102. The material blocking line 103 above the feeding belt 102 will filter out the overlapping materials that exceed the height of a single group of materials, so that the materials can enter the cutting module 2 in an orderly manner.

[0046] The bottle cork raw material enters the cutting module 2, and when the cylinder assembly 203 is retracted, the dividing piece 201 fits and aligns with the discharge port of the feeding belt 102, and the bottle cork raw material enters the dividing port 202. The piston rod of the cylinder assembly 203 extends to drive the dividing port 202 and the discharge port of the feeding belt 102 to be misaligned, thereby achieving the purpose of separating the bottle cork raw material and obtaining a single bottle cork.

[0047] After the bottle stopper raw materials are separated into single pieces, the transmission motor of the grabbing and pressing module 3 drives the grabbing and pressing mechanism 301 to move left and right along the slide rail through the coupling, and the double cylinder assembly 302 on the grabbing and pressing mechanism 301 is used to push the material picking chuck 303 to move in the Z axis to obtain a single bottle stopper from the material distribution port 202; and insert it into the bottle mouth of the mascara bottle loaded between the upper tray 401 and the lower tray 402.

[0048] During this process, the tray of the bottle body limiting module 4 moves back and forth under the transmission action of the transmission motor and the coupling, and cooperates with the grabbing and pressing module 3 to achieve the purpose of moving up and down and left and right from grabbing to pressing the bottle stopper, ensuring that the acquired bottle stopper can fall into the bottle mouth of the mascara bottle in turn. During this period, the proximity sensor under the base 403 cooperates with the multiple slot sensors on the side of the slide rail for detection to achieve the purpose of precise positioning.

Claims

1. A bottle stopper pressing device, characterized in that: include: A feeding module (1), a grabbing and pressing module (3), and a bottle body limiting module (4), wherein the feeding module comprises a vibration plate (101), the interior of the vibration plate (101) is a spiral slope, and the discharge port of the vibration plate is connected to a feeding belt (102); The grabbing and pressing module (3) is located above the feeding belt (102), and comprises a grabbing and pressing mechanism (301), wherein the grabbing and pressing mechanism (301) grabs the bottle stopper to achieve left-right and up-down movements; The bottle body limiting module (4) is arranged below the grabbing and pressing module (3), and comprises a base (403) that can move forward and backward, and a lower tray (402) is detachably connected to the base (403), and the lower tray (402) is plugged with an upper tray (401) via a column, and through holes for placing the bottle bodies are arranged in corresponding position arrays on the upper tray (401) and the lower tray (402).

2. A bottle stopper pressing device according to claim 1, characterized in that: The grabbing and pressing mechanism (301) is arranged on a first driving device, and the first driving device comprises an electric slide rail that drives the grabbing and pressing mechanism (301) to move left and right, and a double cylinder assembly (302) that is arranged on a slide platform of the electric slide rail and drives the grabbing and pressing mechanism (301) to move up and down.

3. The bottle stopper pressing device according to claim 1, characterized in that: The base (403) is arranged on a second driving device, the second driving device comprises an electric slide rail that moves forward and backward, and the base is arranged on a slide platform of the electric slide rail.

4. The bottle stopper pressing device according to claim 1, characterized in that: A pair of limiting columns (404) are provided on the base, and a pair of limiting holes (405) are provided on the lower surface of the lower tray corresponding to the pair of limiting columns.

5. The bottle stopper pressing device according to claim 1, characterized in that: A cutting module (2) is provided at the end of the feeding belt (102), the cutting module (2) comprising a dividing piece (201), a dividing opening (202) being provided on the dividing piece, the dividing piece (201) being arranged at the execution end of a cylinder assembly (203), the execution direction of the cylinder assembly (203) being perpendicular to the feeding belt (102).

6. The bottle stopper pressing device according to claim 5, characterized in that: The material distribution opening (202) matches the size of the bottle stopper, so that the bottle stopper material is stably placed on the material distribution piece.

7. The bottle stopper pressing device according to claim 1, characterized in that: A material blocking line (103) is provided above the feeding belt (102), and the material blocking line (103) is at a height of a single bottle stopper material from the surface of the feeding belt (102).

8. The bottle stopper pressing device according to claim 2, characterized in that: The execution end of the grabbing and pressing mechanism (301) is provided with a material taking chuck (303), and the upper end of the material taking chuck (303) wraps around and presses the bottle body floating block (304).

9. The bottle stopper pressing device according to claim 8, characterized in that: The size of the material removal chuck (303) forms an interference fit with the bottle stopper material.

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