Aluminum bottle cleaning and canning production line

By designing an aluminum bottle cleaning and canning production line, and using conveyor belts and multiple components to achieve automated cleaning, filling and capping, the problems of low production efficiency and difficult to ensure sanitary environment in the existing technology are solved, and the production of small and medium-sized water plants is improved Efficiency and environmental cleanliness.

CN222293605UActive Publication Date: 2025-01-03SHANDONG JINGDAO ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421070726.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-03
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing aluminum bottle filling production lines are inefficient, have a lot of manual participation and are difficult to ensure a sanitary environment, and cannot meet the automated production needs of small and medium-sized water plants.

Method used

A production line for cleaning and canning of aluminum bottles is designed, including racks, conveyor belts, cleaning devices, filling devices and capping machines. Automatic production is achieved through pushing components, flip components, cleaning components, filling components and capping machines to achieve automatic production. Automatic cleaning, filling and capping.

Benefits of technology

It realizes automated production of eight bottles in a single processing, saves labor, improves production efficiency and sanitary environment, and is suitable for small and medium-sized water plants.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum bottle cleaning and canning production line which comprises a machine frame, a conveying belt and a capping machine, the conveying belt and the capping machine are arranged on the machine frame, a cleaning device and a filling device are further arranged on the machine frame, an aluminum bottle sequentially passes through the cleaning device, the filling device and the capping machine, and the cleaning device comprises a first pushing assembly, an overturning assembly and a cleaning assembly. The first pushing assembly is arranged above the two sides of the conveying belt, the overturning assembly is arranged on the left side of the conveying belt and used for clamping and overturning aluminum bottles, the cleaning assembly is arranged on the left side of the overturning assembly and used for spraying and cleaning the aluminum bottles upwards, the filling device comprises a second pushing assembly and a filling assembly, and the second pushing assembly is arranged above the two sides of the conveying belt and used for pushing the aluminum bottles to the second pushing assembly. The filling assembly is arranged on the left side of the conveying belt. According to the technical scheme, all production procedures are automatic, automatic production of automatic cleaning, automatic filling and automatic capping is achieved, labor is saved, the production efficiency is improved, manual participation is reduced, and the production environment is more sanitary and tidier.
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Description

Technical Field

[0001] The utility model relates to the field of filling equipment, in particular to an aluminum bottle cleaning and filling production line. Background Art

[0002] Hydrogen-rich water refers to water containing trace amounts of hydrogen molecules, also known as hydrogen water. Proper drinking can balance the body's internal environment. Hydrogen's strong penetrating power is an important characteristic. Because of this characteristic, hydrogen is difficult to store. After the water body wraps the hydrogen molecules, it is difficult to maintain the hydrogen concentration in hydrogen-rich water for a long time. Aluminum alloy is an ideal packaging material that can effectively prevent hydrogen from escaping, so aluminum bottles are often used for packaging hydrogen-rich packaged drinking water.

[0003] At present, large-scale filling production lines and semi-automatic filling machines are more common in the market, and there are fewer small and medium-sized automated filling production lines. Most of them are semi-automatic production lines that fill sequentially and individually, and have low production efficiency. In addition, the aluminum bottles are washed before filling. The manual semi-automatic bottle washing and filling are inconvenient to connect, and the sanitary environment is difficult to guarantee, which further reduces the production efficiency and cannot meet the needs of some customers. This is an existing problem. Utility Model Content

[0004] In order to make up for the shortcomings of the existing technology, the utility model provides an aluminum bottle washing and canning production line, so that water plants with small output can also realize automated production, process eight bottles at a time, and realize automatic washing, automatic filling, and automatic capping to improve the existing problems.

[0005] The utility model is realized through the following technical solutions:

[0006] A production line for washing and canning aluminum bottles comprises a frame, a conveyor belt arranged on the frame, and a capping machine. A cleaning device and a filling device are also arranged on the frame. Aluminum bottles pass through the cleaning device, the filling device and the capping machine in sequence. The cleaning device comprises a first pushing assembly, a flipping assembly and a cleaning assembly. The first pushing assembly is arranged above both sides of the conveyor belt, the flipping assembly is arranged on the left side of the conveyor belt and is used to clamp and flip the aluminum bottles. The cleaning assembly is arranged on the left side of the flipping assembly and is used to spray and clean the aluminum bottles upward. The filling device comprises a second pushing assembly and a filling assembly. The second pushing assembly is arranged above both sides of the conveyor belt, and the filling assembly is arranged on the left side of the conveyor belt.

[0007] Further optimized, the first pushing assembly includes a pushing plate, a pushing cylinder, a pushing plate and a pushing cylinder, the pushing cylinder is fixed on the frame on the right side of the conveyor belt, and the pushing cylinder is fixed on the frame on the left side of the conveyor belt.

[0008] Further optimized, the flipping assembly includes a rotating roller, a fixed bar, a right-angle plate and a clamping mechanism, the fixed bar is fixed on the rotating roller, the right-angle plate is fixed on the fixed bar, and the clamping mechanism is fixed on the right-angle plate. The clamping mechanism clamps the aluminum bottle pushed by the propulsion plate and is driven by the rotating roller to rotate 180 degrees to invert the aluminum bottle for cleaning.

[0009] Further optimized, the right-angle plates and clamping mechanisms are provided in 8 groups.

[0010] Further optimized, the cleaning assembly includes a fixing frame and a cleaning nozzle, the fixing frame is fixed on the frame, the cleaning nozzle is fixed on the fixing frame, and the cleaning nozzle outlet is upward.

[0011] Further optimized, the second pushing assembly includes a second pushing plate, a second pushing cylinder, a second pushing plate and a second pushing cylinder.

[0012] Further optimized, the filling assembly includes a lifting structure and a filling head, the lifting structure is fixed on the frame, the filling head is fixed on the lifting structure, and 8 groups of the filling heads are provided.

[0013] In a further optimized embodiment, the capping machine is a turntable capping machine.

[0014] For further optimization, three barrel blocking devices are provided on one side of the conveyor belt, which are respectively located before the cleaning device, between the cleaning device and the filling device, and between the filling device and the capping machine.

[0015] The beneficial effects of the utility model are:

[0016] In the technical scheme of this device, all production processes are automated, and eight bottles can be processed at a time, realizing automatic cleaning, automatic filling, and automatic capping, which saves labor, improves production efficiency, reduces manual participation, and makes the production environment more hygienic and tidy.

[0017] In this device, the first pushing component pushes the aluminum bottle from the conveyor belt to the clamping position, the flipping component clamps the aluminum bottle and flips it 180 degrees, turning the aluminum bottle upside down, and the cleaning component sprays upward for flushing. After the flushing is completed, it flips back and pushes the first pushing component back to the conveyor belt, and then enters the filling area. The second pushing component sends it to the filling station for filling, returns to the conveyor belt after filling, and is sent to the capping area for capping. The device has a reasonable structural design, high production efficiency and stability, and low investment, which brings more choices to small and medium-sized water plants. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the front view of the present utility model.

[0019] Figure 2 It is a schematic diagram of the structure of the utility model from a top view.

[0020] Figure 3 It is a schematic structural diagram of the cleaning device in the utility model from a side view.

[0021] Figure 4 for Figure 3 A partial enlarged view of .

[0022] Figure 5 for Figure 1 Enlarged view of the filling device in the middle.

[0023] In the figure: 1. Frame; 2. Conveyor belt; 3. Cleaning device; 4. Filling device; 5. Capping machine; 6. Cap sorter; 7. Aluminum bottle; 8. Barrel blocking device;

[0024] 31. Pushing assembly; 32. Turning assembly; 33. Cleaning assembly; 311. Pushing plate; 312. Pushing cylinder; 313. Pushing plate; 314. Pushing cylinder; 321. Clamping mechanism; 322. Right-angle plate; 323. Fixed bar; 324. Rotating roller; 331. Fixed frame; 332. Cleaning nozzle;

[0025] 411. Second propulsion cylinder; 412. Second propulsion plate; 421. Filling head; 422. Lifting structure; 51. Turntable; 52. Partition. DETAILED DESCRIPTION

[0026] In order to clearly illustrate the technical features of the present invention, the present invention is described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

[0027] It should be noted that the directions or positional relationships indicated by the terms "left", "right", "front", "back", "inside", "outside", etc. are determined based on the forward direction of the conveyor belt and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0028] like Figure 1-Figure 5 As shown, the utility model provides an aluminum bottle cleaning and canning production line, including a frame 1, a conveyor belt 2 arranged on the frame and a capping machine 3. The frame 1 is also provided with a cleaning device 3 and a filling device 4. The aluminum bottles 7 are transported by the conveyor belt and sequentially pass through the cleaning device 3, the filling device 4 and the capping machine 5 for cleaning, filling and capping.

[0029] The cleaning device 3 includes a first pushing component 31, a flipping component 32 and a cleaning component 33. The first pushing component 31 is arranged above both sides of the conveyor belt 2, the flipping component 32 is arranged on the left side of the conveyor belt 2, and is used to clamp and flip the aluminum bottles 7. The cleaning component 33 is arranged on the left side of the flipping component, and is used to spray upward to clean the aluminum bottles.

[0030] The first pushing assembly 31 includes a pushing plate 311, a pushing cylinder 312, a pushing plate 313 and a pushing cylinder 314. The pushing cylinder 312 is fixed on the frame on the right side of the conveyor belt 2, and the pushing cylinder 314 is fixed on the frame on the left side of the conveyor belt 2. The pushing plate 311 and the pushing plate 313 are respectively fixed on the piston rod of the cylinder and are used to push the aluminum bottles on the conveyor belt.

[0031] The flip assembly 32 includes a rotating roller 324, a fixed bar 323, a right-angle plate 322 and a clamping mechanism 321, wherein the fixed bar 323 is fixed on the rotating roller 324, the right-angle plate 322 is fixed on the fixed bar, and the clamping mechanism 321 is fixed on the right-angle plate 322, wherein 8 groups of right-angle plates and clamping mechanisms are provided, and the clamping mechanism 321 clamps the aluminum bottle 7 pushed by the push plate, and is driven by the rotating roller 324 to rotate 180 degrees, so that the aluminum bottle is inverted for cleaning.

[0032] The cleaning assembly 33 includes a fixing frame 331 and a cleaning nozzle 332. The fixing frame is fixed on the frame, and the cleaning nozzle 332 is fixed on the fixing frame. The outlet of the cleaning nozzle faces upward.

[0033] During cleaning, after the conveyor belt conveys the aluminum bottle to the right position, the push plate 311 pushes the aluminum bottle to the clamping position and then resets it. The clamping mechanism clamps the aluminum bottle, and the rotating roller 324 drives the clamping mechanism and the aluminum bottle to rotate 180 degrees. The aluminum bottle is vertically downward and faces the cleaning nozzle for cleaning. After cleaning is completed, the clamping mechanism and the aluminum bottle rotate back, and the push-out plate pushes the aluminum bottle back to the conveyor belt to enter the filling area.

[0034] As a preferred embodiment, the filling device 4 includes a second pushing assembly and a filling assembly, wherein the second pushing assembly is arranged above both sides of the conveyor belt 2, and the filling assembly is arranged on the left side of the conveyor belt 2. The second pushing assembly includes a second pushing plate 411, a second pushing cylinder 422, a second pushing plate and a second pushing cylinder. The filling assembly includes a lifting structure 422 and a filling head 421, wherein the lifting structure 422 is fixed on the frame, and the lifting structure is controlled by a cylinder to lift and lower, and the filling head 421 is fixed on the lifting structure 422, and the corresponding filling heads are also provided with 8 groups.

[0035] During filling, the second push plate 411 pushes the aluminum bottle to the filling position, the second push plate 411 does not reset, the filling head descends for filling, and after the filling is completed, the second push plate extends out and clamps the aluminum bottle with the second push plate, and pushes the aluminum bottle back to the conveyor belt to prevent the aluminum bottle from tipping over.

[0036] As a preferred embodiment, the capping machine 5 is a turntable capping machine, and a cap sorter is provided on the upper side of the capping machine. The capping, capping and capping are all completed in the turntable 51. A partition 52 is provided on the edge of the turntable 51. Aluminum bottles can only pass through one by one, and the automatic capping, automatic capping and automatic capping are carried out in turn until the automatic capping is completed.

[0037] As a preferred embodiment, three barrel blocking devices 8 are also provided on one side of the conveyor belt 2, which are respectively located before the cleaning device 3, between the cleaning device 3 and the filling device 4, and between the filling device 4 and the capping machine 5, to prevent the barrels from entering the working area.

[0038] In this device, the first pushing component pushes the aluminum bottle from the conveyor belt to the clamping position, the flipping component clamps the aluminum bottle and flips it 180 degrees, turning the aluminum bottle upside down, and the cleaning component sprays upward for flushing. After the flushing is completed, it flips back and pushes the first pushing component back to the conveyor belt, and then enters the filling area. The second pushing component sends it to the filling station for filling, returns to the conveyor belt after filling, and is sent to the capping area for capping. The device has a reasonable structural design, high production efficiency and stability, and low investment, which brings more choices to small and medium-sized water plants.

[0039] In addition, all production processes in this technical solution are automated, and eight bottles can be processed at a time, realizing automatic cleaning, automatic filling, and automatic capping, which saves labor, improves production efficiency, reduces manual participation, and makes the production environment more hygienic and tidy.

[0040] The parts not described in detail in the present utility model are all known technologies to those skilled in the art. Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present utility model and are not limiting. Although the present utility model is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present utility model, which should be included in the scope of the claims of the present utility model.

Claims

1. An aluminum bottle washing and canning production line, comprising a frame (1), a conveyor belt (2) arranged on the frame and a capping machine (5), characterized in that: The frame is also provided with a cleaning device (3) and a filling device (4). The aluminum bottles pass through the cleaning device, the filling device and the capping machine in sequence. The cleaning device (3) comprises a first pushing component (31), a flipping component (32) and a cleaning component (33). The first pushing component is arranged above both sides of the conveyor belt. The flipping component is arranged on the left side of the conveyor belt and is used to clamp and flip the aluminum bottles. The cleaning component (33) is arranged on the left side of the flipping component (32) and is used to spray and clean the aluminum bottles (7) upwards. The filling device comprises a second pushing component and a filling component. The second pushing component is arranged above both sides of the conveyor belt. The filling component is arranged on the left side of the conveyor belt.

2. The aluminum bottle cleaning and canning production line according to claim 1 is characterized by: The first pushing assembly (31) comprises a pushing plate (311), a pushing cylinder (312), a pushing plate (313) and a pushing cylinder (314), wherein the pushing cylinder is fixed on a frame on the right side of the conveyor belt, and the pushing cylinder is fixed on a frame on the left side of the conveyor belt.

3. The aluminum bottle cleaning and canning production line according to claim 1 is characterized by: The turning assembly (32) comprises a rotating roller (324), a fixed bar (323), a right-angle plate (322) and a clamping mechanism (321), wherein the fixed bar is fixed on the rotating roller, the right-angle plate is fixed on the fixed bar, and the clamping mechanism is fixed on the right-angle plate. The clamping mechanism (321) clamps the aluminum bottle (7) pushed by the push plate and is driven by the rotating roller (324) to rotate 180 degrees, so as to invert and clean the aluminum bottle.

4. The aluminum bottle cleaning and canning production line according to claim 3 is characterized by: The right-angle plates (322) and clamping mechanisms (321) are provided in 8 groups.

5. The aluminum bottle cleaning and canning production line according to claim 1 is characterized by: The cleaning assembly (33) comprises a fixing frame (331) and a cleaning nozzle (332), wherein the fixing frame is fixed on the frame, and the cleaning nozzle is fixed on the fixing frame, and the outlet of the cleaning nozzle faces upward.

6. The aluminum bottle cleaning and canning production line according to claim 1 is characterized by: The second pushing assembly comprises a second pushing plate (412), a second pushing cylinder (411), a second pushing plate and a second pushing cylinder.

7. The aluminum bottle cleaning and canning production line according to claim 1 is characterized by: The filling assembly comprises a lifting structure (422) and a filling head (421); the lifting structure is fixed on a frame; the filling head is fixed on the lifting structure; and 8 groups of the filling heads are provided.

8. The aluminum bottle cleaning and canning production line according to claim 1 is characterized by: The capping machine is a turntable capping machine.

9. The aluminum bottle cleaning and canning production line according to claim 1 is characterized by: Three barrel blocking devices (8) are also provided on one side of the conveyor belt (2), which are respectively located before the cleaning device, between the cleaning device and the filling device, and between the filling device and the capping machine.