Surfactant recovery device

By setting up a filter mesh and a cleaning mechanism in the surfactant recovery device, the problems of unclean filtration of wastewater and untimely bursting of foam are solved, effectively cleaning of wastewater and rapid recovery of surfactant are achieved.

CN222293686UActive Publication Date: 2025-01-03JILIN JISHENGYUAN FOAM PLASTIC MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421108739.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-03
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing surfactant recycling device cannot effectively filter and clean wastewater during the recycling process, and the foam does not burst in time, which affects the recycling rate.

Method used

Design a surfactant recovery device, by setting the lower cylinder under the upper cylinder and installing a filter, combining a cleaning mechanism composed of an air guide box, axle rod, impeller and scraper, and automatically cleaning impurities on the filter using an air pump. , and drive the upper scraper to rotate and break the bubbles through the shaft to increase the recovery rate.

Benefits of technology

Effective cleaning of wastewater and rapid recycling of surfactants are achieved, filter clogging is avoided and recycling efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222293686U_ABST
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Abstract

The utility model discloses a surfactant recovery device, which belongs to the technical field of polystyrene remodeling, and comprises an upper barrel, an overflow component positioned at the top in the upper barrel and an overflow pipe mounted on the side edge of the upper barrel and positioned at the top of the overflow component, a lower barrel is arranged at the bottom of the upper barrel, and the diameter of the lower barrel is larger than that of the upper barrel. A liquid inlet pipe is arranged at the bottom end of the lower barrel, and a filter screen is horizontally fixed to the bottom end of the upper barrel. According to the utility model, the lower cylinder body communicated with the body is arranged below the upper cylinder body, the filter screen is arranged at the bottom end of the upper cylinder body, and the water inlet is formed in the lower cylinder body, so that waste water can be cleaned in the recycling process; in addition, a sweeping mechanism composed of an air guide box, a shaft rod, an impeller and a lower scraper is matched for use, the lower scraper can be automatically controlled to sweep impurities on the surface of the filter screen when the device utilizes an air pump for ventilation, blockage of the filter screen is avoided, and the filtering effect in the using process is guaranteed.
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Description

Technical Field

[0001] The utility model relates to a recovery device, in particular to a surfactant recovery device, and belongs to the technical field of polystyrene remodeling. Background Art

[0002] Polystyrene is a homopolymer of styrene and a general-purpose thermoplastic plastic. It does not decay, degrade or transform over time in the natural environment, and directly pollutes the environment. Therefore, the recycling and utilization of waste polystyrene raw materials has a dual meaning, that is, the waste treated purifies the environment, and renewable resources can be developed to reuse the waste. At present, in the process of polystyrene remodeling resin, in order to ensure the quality of the material, the material needs to be rinsed and cleaned first, and the wastewater contains a large amount of surfactants. Direct discharge will cause water pollution, so the surfactant needs to be recovered;

[0003] For example, the utility model in the prior art with application number 202122727716.X discloses a multi-stage floating surfactant recovery device, which uses a blower and an aeration disk to aerate the sewage to form a foam layer in the sewage, and the surfactant gathers in the foam layer; the foam layer rises with the water level of the sewage, and is discharged from the cylinder through an overflow assembly and an overflow branch pipe to recycle the foam layer.

[0004] Similar to the above application, there are still some shortcomings:

[0005] There are a certain amount of particulate impurities in the stored water, and the wastewater cannot be filtered and cleaned during the recycling process, so the functionality is low. In addition, after the foam passes through the overflow component, the foam cannot be quickly broken, which affects the recovery rate of the surfactant;

[0006] Therefore, a surfactant recovery device is designed to optimize the above problems. Utility Model Content

[0007] The main purpose of the utility model is to provide a surfactant recovery device, which provides a lower cylinder body connected to the main body of the upper cylinder body below the upper cylinder body, and a filter screen is installed at the bottom end of the upper cylinder body, and the water inlet is arranged on the lower cylinder body, so that the waste water can be cleaned during the recycling process. In addition, it is used in conjunction with a cleaning mechanism composed of an air guide box, an axle, an impeller and a lower scraper inside the upper cylinder body. When the device is ventilated by an air pump, the lower scraper can be automatically controlled to clean the impurities on the surface of the filter screen to avoid clogging of the filter screen, thereby ensuring the filtering effect during use. The top end of the axle is passed through the top of the overflow component, and an upper scraper is fixed to the top of the axle. During the rotation of the axle, the upper scraper can be driven to rotate, and the upper scraper sweeps over the top of the overflow component to break the bubbles and sweep them into the interior of the overflow component, thereby accelerating the recovery rate of the surfactant.

[0008] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0009] A surfactant recovery device comprises an upper cylinder, an overflow assembly located at the top of the upper cylinder, and an overflow pipe installed on the side of the upper cylinder and located at the top of the overflow assembly, a lower cylinder is provided at the bottom of the upper cylinder, the diameter of the lower cylinder is larger than the diameter of the upper cylinder, a liquid inlet pipe is provided at the bottom end of the lower cylinder, a filter screen is horizontally fixed at the bottom end of the upper cylinder, and the bottom surface of the filter screen is located at the same horizontal plane as the bottom end of the upper cylinder, a cleaning mechanism is provided at the bottom of the filter screen, an air pump is installed on the outer side of the upper cylinder, an aeration disk is installed on the inner bottom of the upper cylinder, the output end of the air pump is connected to the aeration disk through a conduit, and a collecting mechanism is provided on the outer side of the lower cylinder.

[0010] Preferably: the cleaning mechanism includes an air guide box, a shaft, an impeller and a lower scraper, the air guide box is installed inside the upper cylinder, the output end of the air pump is connected to one side of the air guide box, and the other side of the air guide box is connected to the aeration disk through a conduit, a shaft is installed vertically for rotation inside the air guide box, and the shaft passes through the bottom of the filter, a lower scraper that fits the surface of the filter is fixed to the bottom of the shaft, and an impeller is fixed inside the air guide box and on the shaft.

[0011] Preferably, the top end of the shaft extends to the top of the overflow assembly, an upper scraper is horizontally fixed to the top end of the shaft, and a gap is provided between the upper scraper and the top of the overflow assembly.

[0012] Preferably: the collecting mechanism comprises a collecting box and a partition plate, the inner top of the collecting box is inclinedly provided with a partition plate, the top of the outer side of the lower cylinder is connected to the collecting box, and the connecting port between the lower cylinder and the collecting box is located below the partition plate, and the bottom end of the overflow pipe extends to the top of the collecting box.

[0013] Preferably, the top end of the lower cylinder is an inclined surface, the bottom end of the upper cylinder is vertically inserted into the interior of the lower cylinder, and a distance is left between the bottom end of the upper cylinder and the inner top of the lower cylinder.

[0014] Preferably, transparent windows are provided on the top and bottom of the outer side of the collecting box and the outer side of the lower cylinder, and the transparent windows are all located on the same side.

[0015] Preferably: a support plate is fixed to the bottom end of the lower cylinder, and an anti-slip pad is provided at the bottom of the support plate.

[0016] The beneficial effects of the utility model are:

[0017] The utility model provides a surfactant recovery device, which is provided with a lower cylinder body connected to the main body below the upper cylinder body, and a filter screen is installed at the bottom end of the upper cylinder body, and a water inlet is provided on the lower cylinder body, so that waste water can be cleaned during the recycling process. In addition, the cleaning mechanism composed of an air guide box, a shaft rod, an impeller and a lower scraper plate inside the upper cylinder body is used, and when the device is ventilated by an air pump, the lower scraper plate can be automatically controlled to clean the impurities on the surface of the filter screen, so as to avoid the clogging of the filter screen and ensure the filtering effect during use.

[0018] By passing the top of the shaft through the top of the overflow assembly, and fixing an upper scraper on the top of the shaft, the upper scraper can be driven to rotate during the rotation of the shaft. The upper scraper sweeps over the top of the overflow assembly to break the bubbles and sweep them into the interior of the overflow assembly, thereby accelerating the recovery rate of the surfactant. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front cross-sectional view of the utility model;

[0020] Figure 2 This is a cross-sectional view of the pressure roller of the utility model;

[0021] Figure 3 This is a structural diagram of the bottom end of the upper cylinder of the utility model;

[0022] Figure 4 It is the structural diagram of the top end of the upper cylinder of the utility model.

[0023] In the figure: 1. upper cylinder; 2. overflow assembly; 3. overflow pipe; 4. lower cylinder; 5. filter screen; 6. air guide box; 7. shaft; 8. impeller; 9. lower scraper; 10. aeration plate; 11. air pump; 12. upper scraper; 13. collection box; 14. partition plate. DETAILED DESCRIPTION

[0024] In order to make the technical solution of the utility model more clear and specific to those skilled in the art, the utility model is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the utility model are not limited thereto.

[0025] like Figure 1-Figure 4As shown, this embodiment provides a surfactant recovery device, including an upper cylinder 1, an overflow assembly 2 located at the top of the upper cylinder 1, and an overflow pipe 3 installed on the side of the upper cylinder 1 and located at the top of the overflow assembly 2, a lower cylinder 4 is provided at the bottom of the upper cylinder 1, the diameter of the lower cylinder 4 is larger than the diameter of the upper cylinder 1, a liquid inlet pipe is provided at the bottom end of the lower cylinder 4, a filter screen 5 is horizontally fixed at the bottom end of the upper cylinder 1, and the bottom surface of the filter screen 5 is located at the same horizontal plane as the bottom end of the upper cylinder 1, a cleaning mechanism is provided at the bottom of the filter screen 5, an air pump 11 is installed on the outer side of the upper cylinder 1, an aeration plate 10 is installed on the inner bottom of the upper cylinder 1, the output end of the air pump 11 is connected to the aeration plate 10 through a conduit, and a collecting mechanism is provided on the outer side of the lower cylinder 4.

[0026] The general working principle is as follows: when in use, the waste liquid containing the surfactant is injected from the lower cylinder 4, and then the waste liquid enters the interior of the upper cylinder 1 through the filter screen 5. The filter screen 5 filters and blocks the large particles of impurities in the waste water, and then the air pump 11 is used to pass gas into the interior of the aeration plate 10, and bubbles are generated inside the upper cylinder 1. The surfactant in the waste liquid rises with the bubbles and gathers at the gas-liquid interface, reaching the top of the solution body to form a foam layer. As the bubbles increase, the bubbles are pierced by the serrations on the overflow component 2, enter the interior of the overflow component 2, and are discharged outward through the overflow pipe 3, completing the recovery of the surfactant.

[0027] In this embodiment, the cleaning mechanism includes an air guide box 6, a shaft 7, an impeller 8 and a lower scraper 9. The air guide box 6 is installed inside the upper cylinder 1. The output end of the air pump 11 is connected to one side of the air guide box 6, and the other side of the air guide box 6 is connected to the aeration plate 10 through a conduit. The shaft 7 is vertically mounted inside the air guide box 6, and the shaft 7 extends to the bottom of the filter 5. The lower scraper 9 that fits the surface of the filter 5 is fixed to the bottom of the shaft 7, and the impeller 8 is fixed inside the air guide box 6 and on the shaft 7.

[0028] Local working principle: After long-term use, floating impurities will adhere to the bottom of the filter 5, causing blockage of the filter 5, so it needs to be cleaned by a cleaning mechanism. After the gas discharged by the air pump 11 enters the interior of the upper cylinder 1, it first enters the air guide box 6 and applies thrust to the impeller 8 on the shaft 7. At this time, the shaft 7 will rotate. The rotation of the shaft 7 drives the lower scraper 9 to clean the surface of the filter 5 and sweep the impurities to the outside to ensure the filtering effect. The impurities float on the top of the lower cylinder 4 and accumulate. When more impurities are accumulated, it will be opened for cleaning.

[0029] In this embodiment, the top end of the shaft rod 7 extends to the top of the overflow assembly 2 , and an upper scraper 12 is horizontally fixed to the top end of the shaft rod 7 , with a gap between the upper scraper 12 and the top of the overflow assembly 2 .

[0030] Partial working principle: During the rotation of the shaft 7, the upper scraper 12 will be driven to rotate at the same time. The upper scraper 12 pushes the bubbles on the top of the overflow component 2 to the outside and breaks the bubbles, thereby increasing the recovery rate of the surfactant.

[0031] In this embodiment, the collecting mechanism includes a collecting box 13 and a partition plate 14. The partition plate 14 is inclined at the inner top of the collecting box 13. The top of the outer side of the lower cylinder 4 is connected to the collecting box 13, and the connecting port between the lower cylinder 4 and the collecting box 13 is located below the partition plate 14. The bottom end of the overflow pipe 3 extends to the top of the collecting box 13.

[0032] Local working principle: When a large amount of impurities are accumulated at the top of the lower cylinder 4, the switch valve between the lower cylinder 4 and the collecting box 13 is opened, and the impurities flow into the interior of the collecting box 13 for storage and discharge, and the surfactant recovered on the overflow pipe 3 directly falls into the top of the collecting box 13 for storage.

[0033] In this embodiment, the top end of the lower cylinder 4 is an inclined surface, the bottom end of the upper cylinder 1 is vertically inserted into the lower cylinder 4, and a distance is left between the bottom end of the upper cylinder 1 and the inner top of the lower cylinder 4.

[0034] Partial working principle: The inclined design of the top of the lower cylinder 4 can facilitate the collection of impurities to the top and facilitate the discharge of impurities.

[0035] In this embodiment, transparent windows are provided on the top and bottom of the outer side of the collecting box 13 and the outer side of the lower cylinder 4, and the transparent windows are all located on the same side.

[0036] Partial working principle: Through the provision of a transparent window, the conditions inside the lower cylinder 4 and the collecting box 13 can be observed, which is more practical.

[0037] In this embodiment, a support plate is fixed to the bottom end of the lower cylinder 4, and an anti-slip pad is provided at the bottom of the support plate.

[0038] Partial working principle: The setting of the support plate increases the supporting area of ​​the bottom end of the lower cylinder 4 and ensures the stability of the equipment.

[0039] The above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.

Claims

1. A surfactant recovery device, comprising an upper cylinder (1), an overflow assembly (2) located at the top of the upper cylinder (1), and an overflow pipe (3) installed on the side of the upper cylinder (1) and located at the top of the overflow assembly (2), characterized in that: A lower cylinder (4) is provided at the bottom of the upper cylinder (1), the diameter of the lower cylinder (4) is larger than the diameter of the upper cylinder (1), a liquid inlet pipe is provided at the bottom end of the lower cylinder (4), a filter screen (5) is horizontally fixed at the bottom end of the upper cylinder (1), and the bottom surface of the filter screen (5) is located at the same horizontal plane as the bottom end of the upper cylinder (1), a cleaning mechanism is provided at the bottom of the filter screen (5), an air pump (11) is installed on the outer side of the upper cylinder (1), an aeration disk (10) is installed on the inner bottom of the upper cylinder (1), the output end of the air pump (11) is connected to the aeration disk (10) through a conduit, and a collecting mechanism is provided on the outer side of the lower cylinder (4).

2. A surfactant recovery device according to claim 1, characterized in that: The cleaning mechanism comprises an air guide box (6), a shaft (7), an impeller (8) and a lower scraper (9); the air guide box (6) is installed inside the upper cylinder (1); the output end of the air pump (11) is connected to one side of the air guide box (6); the other side of the air guide box (6) is connected to the aeration plate (10) through a conduit; the shaft (7) is installed vertically and rotatably inside the air guide box (6), and the shaft (7) passes through the bottom of the filter (5); the lower scraper (9) that is in contact with the surface of the filter (5) is fixed at the bottom end of the shaft (7); the impeller (8) is fixed inside the air guide box (6) and on the shaft (7).

3. A surfactant recovery device according to claim 2, characterized in that: The top end of the shaft rod (7) extends to the top of the overflow assembly (2), and an upper scraper (12) is horizontally fixed to the top end of the shaft rod (7), with a gap between the upper scraper (12) and the top of the overflow assembly (2).

4. A surfactant recovery device according to any one of claims 1 to 3, characterized in that: The collecting mechanism comprises a collecting box (13) and a partition plate (14); the partition plate (14) is obliquely provided on the inner top of the collecting box (13); the top of the outer side of the lower cylinder (4) is connected to the collecting box (13); the connecting port between the lower cylinder (4) and the collecting box (13) is located below the partition plate (14); and the bottom end of the overflow pipe (3) extends to the top of the collecting box (13).

5. A surfactant recovery device according to claim 4, characterized in that: The top end of the lower cylinder (4) is an inclined surface, and the bottom end of the upper cylinder (1) is vertically inserted into the interior of the lower cylinder (4), with a spacing between the bottom end of the upper cylinder (1) and the inner top of the lower cylinder (4).

6. A surfactant recovery device according to claim 4, characterized in that: The top and bottom of the outer side of the collecting box (13) and the outer side of the lower cylinder (4) are all provided with transparent windows, and the transparent windows are all located on the same side.

7. A surfactant recovery device according to claim 1, characterized in that: A support plate is fixed to the bottom end of the lower cylinder (4), and an anti-skid pad is provided at the bottom of the support plate.