Workshop transformation structure of copper strip bell jar type heat treatment furnace

By setting up a bell-covered heat treatment furnace and related lifting and transfer devices on the ground of the copper belt workshop, the high cost and low safety problems caused by foundation sinking in traditional designs are solved, and a safer and more economical copper belt production operation is achieved.

CN222294151UActive Publication Date: 2025-01-03CHINA NON-FERROUS METALS PROCESSING TECH CO LTD
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Patent Information

Application Number
CN202421185782.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-03
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

In the copper belt production process, the traditional bell-covered heat treatment furnace design requires the foundation to be subsided and placed, resulting in high foundation construction costs, high labor intensity for workers and low production safety.

Method used

Design a workshop renovation structure of copper bell-covered heat treatment furnace. By setting up bell-covered heat treatment furnace and related lifting and transfer devices on the floor of the workshop, the excavation of the pit is avoided, and the furnace cover and copper strip rolls are directly operated on the ground. , using equipment such as vans and fixed frames for lifting and transfer, reducing the cost of foundation construction and labor intensity of workers.

Benefits of technology

It realizes that the bell-covered heat treatment furnace is placed without pits, reduces the foundation construction cost and labor intensity of workers, improves production safety, and simplifies the equipment layout and production operations of the copper belt workshop.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a workshop transformation structure of a bell jar type copper strip heat treatment furnace, which comprises a bell jar type heat treatment furnace arranged on the ground of a workshop and a copper strip coiled material placed on the bell jar type heat treatment furnace, and a heat treatment furnace cover is arranged on the outer side of the bell jar type heat treatment furnace. The workshop is further provided with a heat treatment furnace cover lifting device used for lifting a heat treatment furnace cover and a copper strip coiled material transferring device used for transferring copper strip coiled materials. According to the structure, a pit does not need to be dug for placing the bell jar type heat treatment furnace, the bell jar type heat treatment furnace can be directly placed on the ground, the foundation construction cost is greatly reduced, workers do not need to enter a furnace pit for operation during production, the labor intensity of the workers is reduced, and meanwhile the production safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of production equipment arrangement in a nonferrous metal processing workshop, in particular to a workshop reconstruction structure of a copper belt bell-type heat treatment furnace. Background Art

[0002] In the production process of copper strip, it needs to go through multiple processing steps, from copper strip blank → copper strip rolling → heat treatment of in-process products → copper strip rolling → heat treatment of finished products → finishing, etc. Among them, the heat treatment of finished products is a production process to control the final product state and performance of the copper strip and eliminate the internal stress of the strip. It is an indispensable and important process in the production process of copper strip. Usually, this heat treatment is carried out in a bell-type heat treatment furnace.

[0003] During the production process, copper strips must be heat treated. One of the equipment used in this process is a bell-shaped heat treatment furnace. According to conventional designs, in order to allow the outer furnace cover to be lifted off the bell-shaped heat treatment furnace, the foundation is usually sunk. Figure 1 As shown, this structure requires taking stairs to the underground for auxiliary lifting during production. During production, an overhead crane is used to lift the bell-type heat treatment furnace cover from the bottom to the top, and then the copper coil is placed in the bell-type heat treatment furnace by the overhead crane, and finally the furnace cover is lifted back into the bell-type heat treatment furnace. Since the bell-type heat treatment furnace is relatively high, and when lifting the furnace cover, the furnace cover needs to be raised above the entire furnace group, and a certain amount of moving space is left. In this case, during production, the bell-type heat treatment furnace group area needs to be deepened to make a foundation furnace pit. In order to reduce investment, some companies need to use existing old factory buildings or standard factory buildings built by the government for transformation. The traditional pit design often has a high foundation construction cost, and during production, the staff need to enter the furnace pit to operate, the labor intensity of the workers is high, and the production safety is low. For this reason, we propose a workshop transformation structure for a copper belt bell-type heat treatment furnace. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a workshop reconstruction structure of a copper belt bell-type heat treatment furnace. It is no longer necessary to dig a pit to place the bell-type heat treatment furnace, and it can be placed directly on the ground, which greatly reduces the basic construction cost. During production, the staff no longer need to enter the furnace pit to operate, which reduces the labor intensity of the workers and also improves production safety, and can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a workshop reconstruction structure of a copper strip bell-type heat treatment furnace, comprising a bell-type heat treatment furnace arranged on the floor of the workshop and a copper strip coil placed on the bell-type heat treatment furnace, a heat treatment furnace hood is arranged on the outside of the bell-type heat treatment furnace, and a heat treatment furnace hood lifting device for lifting the heat treatment furnace hood and a copper strip coil transferring device for transferring the copper strip coil are also arranged on the workshop.

[0006] As an optimal technical solution of the utility model, the heat treatment furnace hood lifting device includes a first car arranged in the workshop, and the copper strip coil transferring device includes a second car arranged in the workshop, the first car and the second car are both arranged above the bell-type heat treatment furnace, and the second car is arranged below the first car.

[0007] As an optimal technical solution of the utility model, the heat treatment furnace hood lifting device includes a third overhead crane arranged in a workshop, and the copper strip coil transferring device includes a fixed frame arranged below the third overhead crane in the workshop, the fixed frame is arranged on the side of the bell-type heat treatment furnace, and the third overhead crane is arranged above the bell-type heat treatment furnace. A slide groove is opened on the fixed frame, and an L-shaped sliding seat is slidably arranged in the slide groove, and a coil reel matching the copper strip coil is installed on the side surface of the sliding seat.

[0008] As a preferred technical solution of the utility model, a plurality of counterweights are installed on the side of the sliding seat away from the coiled material reel.

[0009] As a preferred technical solution of the utility model, a driving screw is rotatably arranged in the slide groove, a driving motor is installed on the side surface of the fixed frame, the output shaft of the driving motor passes through the slide groove and is connected to the driving screw through a coupling, and the driving screw is threadedly connected to a screw hole opened on the side surface of the sliding seat.

[0010] Compared with the prior art, the utility model has the following beneficial effects: in a workshop which is not suitable for placing a bell-type heat treatment furnace by sinking the foundation, a heat treatment furnace hood lifting device and a copper strip coil transferring device are respectively arranged; the heat treatment furnace hood is first lifted from the bell-type heat treatment furnace by the heat treatment furnace hood lifting device arranged above, and then the copper strip coil is transported to the bell-type heat treatment furnace by the copper strip coil transferring device; finally, the heat treatment furnace hood lifting device is used to put the heat treatment furnace hood back to its original position for heat treatment; this structure no longer needs to dig a pit to place the bell-type heat treatment furnace, and can be placed directly on the ground, which greatly reduces the foundation construction cost; and during production, the staff no longer need to enter the furnace pit to operate, which reduces the labor intensity of the workers and also improves the production safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of the transformation of the traditional workshop;

[0012] Figure 2 This is a schematic diagram of the structure of the first embodiment of the utility model;

[0013] Figure 3 This is a schematic diagram of the structure of the second embodiment of the present utility model;

[0014] Figure 4 It is a partial structural diagram of the second embodiment of the utility model;

[0015] Figure 5 It is a schematic diagram of the local structure of the second embodiment of the utility model.

[0016] In the figure: 1 ground, 2 bell-type heat treatment furnace, 3 copper strip coil, 4 heat treatment furnace cover, 5 pit, 6 first car, 7 second car, 8 fixed frame, 9 sliding seat, 10 coil reel, 11 counterweight, 12 drive motor, 13 slide, 14 drive screw, 15 third car. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1:

[0018] See also Figure 2The utility model provides a technical solution: a workshop reconstruction structure of a copper strip bell-type heat treatment furnace, comprising a bell-type heat treatment furnace 2 arranged on the floor 1 of the workshop and a copper strip coil 3 placed on the bell-type heat treatment furnace 2, a heat treatment furnace cover 4 is arranged on the outside of the bell-type heat treatment furnace 2, and a heat treatment furnace cover lifting device for lifting the heat treatment furnace cover 4 and a copper strip coil transferring device for transferring the copper strip coil 3 are also arranged on the workshop. Specifically, the heat treatment furnace cover lifting device comprises a first car 6 arranged in the workshop, and the The copper strip coil transfer device includes a second crane 7 arranged in the workshop, the first crane 6 and the second crane 7 are both arranged above the bell-shaped heat treatment furnace 2, and the second crane 7 is arranged below the first crane 6. Compared with the conventional design structure, the structure of the present application is to add a crane above the existing crane to lift the furnace cover of the bell-shaped heat treatment furnace. Since the furnace cover is light, the selected crane can be selected from some cranes with smaller loads, and the existing crane, i.e. the first crane 6 used to lift and transfer the copper strip coil 3, should be determined according to the copper coil produced. This configuration no longer requires a deep foundation furnace pit to place the bell-shaped heat treatment furnace, and can be placed directly on the ground. During production, the furnace cover of the bell-shaped heat treatment furnace can be lifted out by the upper crane, and then the copper coil can be put into the furnace by the lower crane, and then the furnace cover can be put back into the bell-shaped heat treatment furnace by the upper crane.

[0019] The first lathe 6 and the second lathe 7 do not overlap in the top view to avoid collision when lifting the heat treatment furnace cover 4 and the copper strip coil 3, thereby affecting the safety of the workshop.

[0020] The structure of the present application can effectively lower the elevation of the top of the running rails in the entire workshop, reduce the cost of factory building and the civil construction cost of the bell-type heat treatment furnace, and make the factory floor neat and uniform; it avoids workers from entering the furnace pit to perform production operations, and production can be completed on the ground, further reducing the labor intensity of workers; it not only makes the overall layout of the copper strip workshop production equipment compact, but also has important significance for the production process design and production organization management of the cold rolling workshop. Embodiment 2:

[0021] See also Figure 3-5 The utility model provides a technical solution, which is roughly the same as the first embodiment, except that: the heat treatment furnace cover lifting device includes a third overhead crane 15 arranged in the workshop, and the copper strip coil transferring device includes a fixed frame 8 arranged below the third overhead crane 15 in the workshop, the fixed frame 8 is arranged on the side of the bell-type heat treatment furnace 2, and the third overhead crane 15 is arranged above the bell-type heat treatment furnace 2. A slide groove 13 is opened on the fixed frame 8, and an L-shaped sliding seat 9 is slidably arranged in the slide groove 13. A coil reel 10 matching the copper strip coil 3 is installed on the side surface of the sliding seat 9. The coil reel 10 is a reel commonly used in the prior art for supporting the coil, and is mainly used to fix the copper strip coil 3.

[0022] Compared with the first embodiment, the present embodiment is suitable for a workshop where a higher overhead crane cannot be installed in the factory building. Here, only one overhead crane is provided to lift the furnace cover 4 of the heat treatment furnace, and the copper strip coil 10 for heat treatment is supported by a coil reel 10, and is moved to the bell-type heat treatment furnace 2 by sliding the sliding seat 9 in the slide groove 13.

[0023] A preferred technical solution is that a plurality of counterweights 11 are installed on the side of the sliding seat 9 away from the coil reel 10. The weight and quantity of the counterweights 11 can be configured according to the weight of the copper strip coil 3 to ensure that the sliding seat 9 can maintain balance when sliding in the slide groove 13 of the fixed frame 8.

[0024] The preferred technical solution is that a driving screw 14 is rotatably arranged in the slide groove 13, a driving motor 12 is installed on the side surface of the fixing frame 8, the driving motor 12 is electrically connected to the external control switch, the output shaft of the driving motor 12 penetrates into the slide groove 13 and is connected to the driving screw 14 through a coupling, the driving screw 14 is threadedly connected to the screw hole provided on the side surface of the sliding seat 9, the driving motor 12 drives the driving screw 14 to rotate so that the sliding seat 9 drives the copper strip coil to move, thereby moving the copper strip coil 3 to the bell-type heat treatment furnace 2 or removing it from the bell-type heat treatment furnace 2.

[0025] The L-shaped sliding seat 9 ensures that the coil reel 10 arranged thereon will not conflict with the already lifted heat treatment furnace cover 4 during the process of moving the copper strip coil 3 to the bell-shaped heat treatment furnace 2 .

[0026] The drive motor 12 is an electronic component commonly used in the prior art, and its specific structure, working principle and circuit connection are all well-known technologies and will not be described in detail here.

[0027] The driving structure for driving the sliding seat 9 to move may also be in other forms, such as a hydraulic cylinder or a linear motor, etc., and may be specifically selected according to the specifications and weight of the copper strip coil 3 .

[0028] The undisclosed parts in the present utility model are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the attached claims and their equivalents.

Claims

1. A workshop reconstruction structure of a copper belt bell-type heat treatment furnace, characterized in that: The invention comprises a bell-shaped heat treatment furnace (2) arranged on the floor (1) of a workshop and a copper strip coil (3) placed on the bell-shaped heat treatment furnace (2); a heat treatment furnace hood (4) is arranged outside the bell-shaped heat treatment furnace (2); a heat treatment furnace hood lifting device for lifting the heat treatment furnace hood (4) and a copper strip coil transferring device for transferring the copper strip coil (3) are also arranged on the workshop.

2. The workshop reconstruction structure of a copper belt bell-type heat treatment furnace according to claim 1 is characterized in that: The heat treatment furnace hood lifting device comprises a first car (6) arranged in a workshop, and the copper strip coil transfer device comprises a second car (7) arranged in the workshop, the first car (6) and the second car (7) are both arranged above the bell-shaped heat treatment furnace (2), and the second car (7) is arranged below the first car (6).

3. The workshop reconstruction structure of a copper belt bell-type heat treatment furnace according to claim 1 is characterized in that: The heat treatment furnace hood lifting device comprises a third overhead crane (15) arranged in a workshop, and the copper strip coil material transfer device comprises a fixed frame (8) arranged below the third overhead crane (15) in the workshop, the fixed frame (8) being arranged on the side of the bell-shaped heat treatment furnace (2), and the third overhead crane (15) being arranged above the bell-shaped heat treatment furnace (2), and a slide groove (13) being provided on the fixed frame (8), and an L-shaped sliding seat (9) being slidably arranged in the slide groove (13), and a coil material reel (10) matching the copper strip coil material (3) being installed on the side surface of the sliding seat (9).

4. The workshop reconstruction structure of a copper belt bell-type heat treatment furnace according to claim 3 is characterized in that: A plurality of counterweight blocks (11) are installed on the side of the sliding seat (9) away from the coiled material reel (10).

5. The workshop reconstruction structure of the copper belt bell-type heat treatment furnace according to claim 3 is characterized in that: A driving screw (14) is rotatably arranged in the slide groove (13), a driving motor (12) is mounted on the side surface of the fixing frame (8), an output shaft of the driving motor (12) penetrates into the slide groove (13) and is connected to the driving screw (14) via a coupling, and the driving screw (14) is threadedly connected to a screw hole provided on the side surface of the sliding seat (9).