Environment-friendly dyeing machine
Through the combination of a jet dyeing machine and a drying mechanism, the problem of low dyeing efficiency under traditional impregnation methods is solved, and uniform dyeing and rapid drying of denims are achieved, improving dyeing efficiency and effect.
Patent Information
- Application Number
- CN202421038020.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional dipping methods lead to low dyeing efficiency of denim, affecting the dyeing effect. The cloth rolling speed is too fast or too slow, which will lead to uneven dipping of dye, affecting the dyeing effect.
The spray dyeing machine is used to uniformly spray dye the fabric through a rectangular spray tube and spray head, and combine it with a drying mechanism and control box to achieve rapid inhalation and drying of the dye.
Improves dyeing efficiency and effect, ensures that the dye is evenly soaked in the fabric, and improves dyeing quality and efficiency.
Smart Images
Figure CN222294416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth dyeing, in particular to an environmentally friendly dyeing machine. Background Art
[0002] Denim is a thicker, yarn-dyed warp twill cotton cloth. The warp yarn is dark in color, generally indigo blue, and the weft yarn is light in color, generally light gray or scoured white yarn. It is also called indigo work cloth, and is named after the shepherds who use it to make clothes. The warp yarn is dyed using a sizing and one-step dyeing process, and has a smaller shrinkage rate than ordinary fabrics. It has a tight, thick texture, bright colors, and clear texture. It is suitable for men's and women's jeans, denim tops, denim vests, denim skirts, etc. When processing denim, a dyeing machine is needed to color it.
[0003] Traditional dyeing machines use immersion dyeing to dye denim. If the dye is to fully penetrate the fabric, the cloth will be rolled up too slowly, affecting the dyeing efficiency. If the cloth is rolled up too fast, the dye may not fully penetrate the fabric, thus affecting the dyeing effect. Utility Model Content
[0004] The purpose of the utility model is to provide an environmentally friendly dyeing machine, which has the advantages of dyeing cloth by jetting, improving dyeing efficiency and effect, and solving the problems mentioned in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an environmentally friendly dyeing machine, comprising a dyeing trough, a drying mechanism and a control box, wherein two rectangular notches are symmetrically provided on the upper ends of the left and right side plates of the dyeing trough, a guide roller is installed at the rectangular notch on the left side of the left and right side plates of the dyeing trough, a rectangular spray pipe is installed at the right guide roller inside the dyeing trough, and nozzles are evenly installed at the upper and lower ends of the inner side of the rectangular spray pipe, a reflux port is provided at the left end of the bottom of the dyeing trough, a filter is installed at the upper end of the reflux port, and the lower end is connected to the paint box through a drainage pipe, a mounting plate is fixed on the right side of the paint box, a spray pump is installed on the mounting plate, the inlet end of the spray pump is connected to the paint box through a feed pipe, and the outlet end is connected to the rectangular spray pipe through a discharge pipe, a drying trough is installed at the rectangular notch on the right side of the dyeing trough, and drying mechanisms are embedded in the top and bottom of the drying trough.
[0006] Preferably, four supporting legs are installed in a rectangular array at the four corners of the bottom of the dyeing tank. By providing four supporting legs, the dyeing tank can be stably supported.
[0007] Preferably, a cover plate is installed at the right end of the top of the dyeing tank above the rectangular spraying pipe. By setting the cover plate, the sprayed paint can be effectively blocked.
[0008] Preferably, the drying mechanism is composed of a drying box, a fan, a heating wire and a through hole, a heating chamber is provided in the middle of the drying box, the heating chamber is provided with a heating wire, two fans are embedded in the top of the drying box, and through holes are evenly provided at the bottom. By setting up the drying mechanism, the dyed fabric can be dried.
[0009] Preferably, a door is hingedly mounted on the front of the drying tank, and a handle is mounted on the door. By providing the door, it is convenient to pass the cloth through the drying tank.
[0010] Preferably, the control box is installed at the lower right corner of the dyeing tank, and the control box is electrically connected to the spray pump, the fan and the heating wire respectively. By setting up the control box, it is convenient to control the dyeing and drying of the cloth as a whole.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] When the utility model is used, the spray pump sucks the dye in the paint box through the feed pipe, enters the rectangular spray pipe through the discharge pipe, and then sprays it from the upper and lower rows of nozzles to perform spray dyeing on both sides of the cloth. The spray dyeing can make the dye quickly enter the inside of the cloth, thereby improving the dyeing efficiency and effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is the appearance diagram of the utility model.
[0015] In the figure: 1. dyeing trough; 2. discharge pipe; 3. spray pump; 4. mounting plate; 5. feed pipe; 6. paint box; 7. filter screen; 8. drainage pipe; 9. support leg; 10. guide roller; 11. rectangular notch; 12. cover plate; 13. rectangular spray pipe; 14. nozzle; 15. drying trough; 16. heating chamber; 17. fan; 18. drying box; 19. heating wire; 20. through port; 21. control box; 22. warehouse door. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] See also Figure 1 to Figure 2The utility model provides a technical solution for an environmentally friendly dyeing machine: an environmentally friendly dyeing machine, comprising a dyeing tank 1, a drying mechanism and a control box 21, four supporting legs 9 are installed in a rectangular array at the four corners of the bottom end of the dyeing tank 1, two rectangular notches 11 are symmetrically provided at the upper ends of the left and right side panels of the dyeing tank 1, a guide roller 10 is installed at the rectangular notch 11 on the left side of the left and right side panels of the dyeing tank 1, a rectangular spray pipe 13 is installed at the right guide roller 10 inside the dyeing tank 1, nozzles 14 are evenly installed at the upper and lower ends of the inner side of the rectangular spray pipe 13, a cover plate 12 is installed at the right end of the top of the dyeing tank 1 above the rectangular spray pipe 13, and a bottom of the dyeing tank 1 is provided with a cover plate 12. A reflux port is provided at the left end of the part, a filter screen 7 is installed at the upper end of the reflux port, and the lower end is connected to the paint box 6 through a drainage pipe 8. A mounting plate 4 is fixed to the right side of the paint box 6, and a spray pump 3 is installed on the mounting plate 4. The inlet end of the spray pump 3 is connected to the paint box 6 through a feed pipe 5, and the outlet end is connected to the rectangular spray pipe 13 through a discharge pipe 2; when the spray pump 3 works, it sucks the dye in the paint box 6 through the feed pipe 5, enters the rectangular spray pipe 13 through the discharge pipe 2, and then sprays it from the upper and lower rows of nozzles 14 to spray and dye both sides of the cloth. The sprayed dye is filtered by the filter screen 7 and then returned to the paint box 6 from the drainage pipe 8 for continued use.
[0018] A drying tank 15 is installed at the rectangular notch 11 on the right side of the dyeing tank 1. A drying mechanism is embedded in the top and bottom of the drying tank 15. The drying mechanism is composed of a drying box 18, a fan 17, an electric heating wire 19 and a through-port 20. A heating chamber 16 is opened in the middle of the drying box 18. The heating chamber 16 is installed with an electric heating wire 19. Two fans 17 are embedded in the top of the drying box 18, and through-ports 20 are evenly opened at the bottom. When the dyed cloth enters the drying tank 15, the two fans 17 on the two drying boxes 18 work to send the cold air from the outside into the heating chamber 16 to be heated by the electric heating wire 19. The heated air is blown out from the through-port 20 to dry both sides of the cloth.
[0019] A door 22 is rotatably mounted on the front hinge of the drying tank 15, and a handle is mounted on the door 22. A control box 21 is mounted at the lower right corner of the dyeing tank 1, and the control box 21 is electrically connected to the spray pump 3, the fan 17 and the heating wire 19 respectively.
[0020] When the utility model is used, one end of the cloth is passed through the dyeing tank 1 from the two rectangular notches 11, and then passed out from the drying tank 15 and fixed on the winding mechanism, then the spray pump 3 and the fan 17 are started through the control box 21, and the electric heating wire 19 is energized, and then the external winding mechanism works to wind the cloth, the spray pump 3 works to suck out the dye in the paint box 6 through the feed pipe 5, and enters the rectangular spray pipe 13 through the discharge pipe 2, and then sprays from the upper and lower rows of nozzles 14 to spray and dye both sides of the cloth, and the sprayed dye is filtered by the filter 7 and returned to the paint box 6 from the drainage pipe 8 for continued use. When the dyed cloth enters the drying tank 15, the two fans 17 on the two drying boxes 18 work to send the cold air from the outside into the heating chamber 16 to be heated by the electric heating wire 19, and the heated air is blown out from the opening 20 to dry both sides of the cloth.
[0021] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly dyeing machine, comprising a dyeing tank (1), a drying mechanism and a control box (21), characterized in that: The dyeing tank (1) has two rectangular notches (11) symmetrically arranged at the upper ends of the left and right side plates. A guide roller (10) is installed at the rectangular notch (11) on the left side of the left and right side plates of the dyeing tank (1). A rectangular spray pipe (13) is installed inside the dyeing tank (1) at the right guide roller (10). Spray heads (14) are evenly installed at the upper and lower ends of the inner side of the rectangular spray pipe (13). A reflux port is provided at the left end of the bottom of the dyeing tank (1). A filter screen (7) is installed at the upper end of the reflux port and a filter screen (7) is installed at the lower end. The drainage pipe (8) is connected to the paint box (6), a mounting plate (4) is fixed on the right side of the paint box (6), a spray pump (3) is installed on the mounting plate (4), the inlet end of the spray pump (3) is connected to the paint box (6) through a feed pipe (5), and the outlet end is connected to a rectangular spray pipe (13) through a discharge pipe (2), a drying tank (15) is installed on the right side of the dyeing tank (1) at the rectangular notch (11), and a drying mechanism is embedded in the top and bottom of the drying tank (15).
2. The environmentally friendly dyeing machine according to claim 1, characterized in that: Four supporting legs (9) are installed in a rectangular array at the four corners of the bottom of the dyeing tank (1).
3. The environmentally friendly dyeing machine according to claim 1, characterized in that: A cover plate (12) is installed at the right end of the top of the dyeing tank (1) above the rectangular spray pipe (13).
4. The environmentally friendly dyeing machine according to claim 1, characterized in that: The drying mechanism is composed of a drying box (18), a fan (17), an electric heating wire (19) and a through-hole (20). A heating chamber (16) is provided in the middle of the drying box (18), and the heating wire (19) is installed in the heating chamber (16). Two fans (17) are embedded in the top of the drying box (18), and the through-holes (20) are evenly provided at the bottom.
5. The environmentally friendly dyeing machine according to claim 4, characterized in that: The drying tank (15) is hingedly and rotatably provided with a door (22) at the front, and a handle is provided on the door (22).
6. The environmentally friendly dyeing machine according to claim 1, characterized in that: The control box (21) is installed at the lower right corner of the dyeing tank (1), and the control box (21) is electrically connected to the spray pump (3), the fan (17) and the heating wire (19) respectively.