Concrete integrated pump station

Abstract

The utility model discloses an integrated concrete pump station and belongs to the field of concrete pump stations, the integrated concrete pump station comprises a base and a tank body arranged above the base, an in-out frame is fixedly mounted at the top end of the tank body, a cover plate is hinged to the top end of the in-out frame, and a feeding pipe and a discharging pipe which are symmetrically distributed are arranged on the side wall of the upper section of the tank body; a protective barrel sleeves the outer side of the tank body, a protective cover sleeves the outer side of the protective barrel, and an anti-corrosion layer is arranged on the outer side of the protective cover; a bottom plate is fixedly installed at the bottom end of the protection barrel, a fixing assembly is arranged between the bottom plate and the base, a reinforcing assembly is arranged in the protection cover, a supporting assembly is arranged between the tank body and the base, and a rain shielding assembly is arranged at the top end of the tank body. Through the arrangement of the protective barrel and the protective cover, the effect of protecting the tank body is achieved, through the arrangement of the reinforcing assembly in the protective cover, the effect of stabilizing the side wall of the tank body is achieved, and the reduction of damage to the tank body is facilitated.

Description

Technical Field

[0001] The present application relates to the field of concrete pumping stations, and more specifically, to an integrated concrete pumping station. Background Art

[0002] Concrete pumping stations are mainly used to provide hydraulic power and pneumatic power with a certain pressure and flow rate. They are also called pump and pumping station projects. It is a machine that can continuously transport concrete through pipelines. It consists of a concrete pump and a delivery pipeline. There are three main types of concrete pumps: towed ground pumps, vehicle-mounted ground pumps, and automatically retractable sky pump trucks. The working principle of a concrete pumping station is to suck concrete into the cylinder through the pressure of the cylinder, and then push the pipeline in sequence through the hydraulic swing valve cylinder and electrical control, and then be transported to the pouring point on the construction site.

[0003] Some existing auxiliary heating concrete pump stations bury the tank underground, but there is no protective structure on the side wall of the tank. The tank is buried in the soil for a long time, and the outer side of the tank may be squeezed or damaged by water corrosion, thereby reducing the use effect of the tank. Therefore, in order to solve the above problems, we proposed a concrete integrated pump station. Utility Model Content

[0004] In order to solve the above problems, the present application provides a concrete integrated pump station, which adopts the following technical solutions:

[0005] A concrete integrated pump station, comprising a base and a tank body arranged above the base, an inlet and outlet frame is fixedly installed on the top of the tank body, and a cover plate is hinged on the top of the inlet and outlet frame, a symmetrically distributed feed pipe and a discharge pipe are arranged on the side wall of the upper section of the tank body, a protective barrel is sleeved on the outside of the tank body, a protective cover is sleeved on the outside of the protective barrel, and an anti-corrosion layer is arranged on the outside of the protective cover;

[0006] A bottom plate is fixedly installed at the bottom end of the protective barrel, a fixing component is provided between the bottom plate and the base, a reinforcing component is provided in the protective cover, a supporting component is provided between the tank body and the base, and a rain shielding component is provided at the top of the tank body.

[0007] By adopting the above technical scheme, when the equipment is used, the staff places the protective barrel on the top of the base, and a tank body is arranged in the protective barrel. A bottom plate is arranged at the bottom of the protective barrel, and a fixing component is arranged between the bottom plate and the base, which can play the role of fixing the protective barrel, and then play the role of fixing the tank body. The protective cover is arranged on the outside of the protective barrel, and a reinforcement component is arranged in the protective cover, which is beneficial to increase the protective effect of the protective cover, and then play the role of protecting the tank body, which helps to prevent the tank body from being damaged by external squeezing, and the anti-corrosion layer is arranged on the outside of the protective cover, which is beneficial to reduce the erosion of the tank body by water vapor when it is located in the soil for a long time, and the anti-corrosion layer is a polyurethane anti-corrosion coating, which is beneficial to increase the anti-corrosion effect of the equipment, and the support component is arranged between the outside of the protective cover and the base, which plays the role of supporting and stabilizing the tank body, which is beneficial to maintaining the stability of the placement of the tank body, and the rain shield component is arranged above the tank body, which plays a rainproof role, which helps to prevent rainwater from entering the interior through the top of the tank body, and is beneficial to improving the use effect of the equipment.

[0008] Furthermore, the fixing assembly includes a positioning block fixedly installed on the top of the base, a positioning groove matching the positioning block is provided at the bottom of the base plate, mounting blocks distributed in a circular array are fixedly installed on the side wall of the base plate, first bolts distributed in a circular array are pre-embedded on the top of the base, a through hole matching the first bolt is provided on the mounting block, and a first nut is sleeved on the side wall of the first bolt.

[0009] By adopting the above technical scheme, the staff can lift the tank body and the protective barrel synchronously through the existing lifting equipment, so that the positioning groove opened on the bottom plate installed at the bottom end of the protective barrel is engaged with the positioning block installed on the top end of the base. The positioning block is engaged with the positioning groove opened on the bottom end of the bottom plate, which plays a role in positioning the tank body, which is beneficial to improving the accuracy of the tank body installation, and the mounting block installed on the side wall of the bottom plate is sleeved on the side wall of the first bolt, and the first nut is screwed with the first bolt to fix the protective barrel and the tank body.

[0010] Furthermore, the reinforcement assembly includes a plurality of reinforcement rings arranged in the protective cover, the reinforcement rings are arranged in a linear array in the protective cover, and reinforcing rods are arranged between the reinforcement rings and are arranged in a circular array.

[0011] By adopting the above technical solution, a reinforcement ring and a reinforcement rod are provided in the protective cover, and the reinforcement ring and the reinforcement rod are covered on the side wall of the tank body, so as to strengthen and stabilize the tank body and achieve the effect of protecting the tank body.

[0012] Furthermore, the support assembly includes two support rings slidably mounted on the side walls of the protective cover, four connecting plates distributed in a circular array are fixedly installed between the two support rings, and the outer sides of the connecting plates are hinged with stabilizing rods, the bottom ends of the stabilizing rods are hinged with support plates, four groups of symmetrically distributed second bolts are pre-embedded in the top of the base, the surface of the support plate is provided with holes matching the second bolts of the same group, and the side walls of the second bolts are sleeved with second nuts.

[0013] By adopting the above technical solution, when the protective barrel and the tank body are installed, the staff will put the support ring on the side wall of the protective cover. Then, the staff will put the holes opened on the surface of the support plate on the side wall of the second bolt in the same group, and then fix it with the second nut. Through the cooperation of the support plate, the stabilizing rod, the connecting plate and the support ring, the tank body is supported and stabilized, which is beneficial to improve the stability of the tank body installation.

[0014] Furthermore, an insert block is fixedly mounted on the bottom end of each support plate, and a slot matching the insert block of the same group is formed on the top end of the base.

[0015] By adopting the above technical solution, when the staff fits the support plate to the top of the base, the plug installed at the bottom of the base is engaged with the slot opened at the top of the base, which can play the role of positioning the support plate.

[0016] Furthermore, the rain shield assembly includes a rain cover arranged above the tank body, two symmetrically distributed pillars are fixedly installed on the inner wall of the rain cover, two symmetrically distributed cylinders are fixedly installed on the top of the tank body, and the ends of the cylinder piston shafts are fixedly connected to the bottom ends of the pillars in the same group.

[0017] By adopting the above technical solution, the rain cover is set above the tank body to play a role of sheltering from rain, which helps to prevent rainwater from entering the interior of the tank body and reduce the possibility of damage to the internal components of the tank body. When the staff needs to enter the interior of the tank body through the entry and exit frame, the cylinder can be used to drive the support to rise with the rain cover, so that the staff can enter the interior of the tank body through the entry and exit frame.

[0018] Furthermore, the interior of the protective barrel is hollow, and a plurality of groups of shock-absorbing pads distributed in a linear array are provided in the protective barrel, and the shock-absorbing pads in the same group are distributed in a circular array in the cavity of the protective barrel.

[0019] By adopting the above technical solution, the interior of the protective barrel plays a shock-absorbing role through the arrangement of shock-absorbing pads, which is beneficial to reduce the impact force generated when concrete enters the tank body and achieves the effect of protecting the tank body.

[0020] In summary, this application includes the following beneficial technical effects:

[0021] (1) In the present invention, the protective barrel and the protective cover are provided to protect the tank body, and the reinforcement components are provided inside the protective cover to stabilize the side wall of the tank body, which is helpful to reduce damage to the tank body.

[0022] (2) In the present invention, the shock-absorbing pads in the protective barrel can play a role in shock absorption and buffering for the tank body, which is helpful to reduce the impact force caused by concrete entering the tank body and achieve the effect of protecting the tank body.

[0023] (3) In the present invention, the support assembly is provided to support and stabilize the tank body, which is beneficial to maintaining the stability of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a concrete integrated pump station;

[0025] Figure 2 For this utility model Figure 1 A magnified view of middle;

[0026] Figure 3 For the use of new Figure 1 Enlarged view of middle B;

[0027] Figure 4 It is a cross-sectional view of the utility model;

[0028] Figure 5 For this utility model Figure 4 Enlarged view of middle C;

[0029] Figure 6 It is an exploded view of the reinforcement component in the utility model;

[0030] Figure 7 It is an exploded view of the fixing components in the present utility model.

[0031] Description of the numbers in the figure:

[0032] 1. Base; 2. Stabilizing rod; 3. Connecting plate; 4. Support ring; 5. Tank body; 6. Inlet and outlet frame; 7. Rain cover; 8. Cylinder; 9. Support plate; 10. Bottom plate; 11. Mounting block; 12. First nut; 13. First bolt; 14. Second bolt; 15. Second nut; 16. Protective barrel; 17. Protective cover; 18. Anti-corrosion layer; 19. Reinforcement rod; 20. Reinforcement ring; 21. Pillar; 22. Positioning block. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0034] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0035] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0036] The following is combined with Figure 1-7 This application is described in further detail.

[0037] See also Figure 1-7 A concrete integrated pump station comprises a base 1 and a tank body 5 arranged above the base 1, an inlet and outlet frame 6 is fixedly installed on the top of the tank body 5, and a cover plate is hinged on the top of the inlet and outlet frame 6, and the upper side wall of the tank body 5 is provided with a symmetrically distributed feed pipe and a discharge pipe, a protective barrel 16 is sleeved on the outside of the tank body 5, and a protective cover 17 is sleeved on the outside of the protective barrel 16, and an anti-corrosion layer 18 is provided on the outside of the protective cover 17; a bottom plate 10 is fixedly installed on the bottom end of the protective barrel 16, and a fixing component is provided between the bottom plate 10 and the base 1, the fixing component comprises a positioning block 22 fixedly installed on the top of the base 1, a positioning groove matching the positioning block 22 is opened at the bottom end of the bottom plate 10, and mounting blocks 11 distributed in a circular array are fixedly installed on the side wall of the bottom plate 10, and first bolts 13 distributed in a circular array are pre-buried on the top of the base 1, the mounting block 11 is provided with a through hole matching the first bolt 13, and a first nut 12 is sleeved on the side wall of the first bolt 13.

[0038] The staff uses the existing lifting equipment to simultaneously lift the tank body 5 and the protective barrel 16, so that the positioning groove opened on the bottom plate 10 installed at the bottom end of the protective barrel 16 is engaged with the positioning block 22 installed at the top end of the base 1. The positioning block 22 is engaged with the positioning groove opened at the bottom end of the bottom plate 10, which plays a role in positioning the tank body 5, which is beneficial to improving the accuracy of the installation of the tank body 5, and the mounting block 11 installed on the side wall of the bottom plate 10 is sleeved on the side wall of the first bolt 13, and the first nut 12 is screwed with the first bolt 13, so as to fix the protective barrel 16 and the tank body 5.

[0039] A support assembly is provided between the tank body 5 and the base 1, and the support assembly includes two support rings 4 slidably mounted on the side walls of the protective cover 17, four connecting plates 3 distributed in a circular array are fixedly installed between the two support rings 4, and the outer sides of the connecting plates 3 are hinged with stabilizing rods 2, and the bottom ends of the stabilizing rods 2 are hinged with support plates 9, and four groups of symmetrically distributed second bolts 14 are pre-embedded at the top of the base 1, and holes matching the second bolts 14 of the same group are opened on the surface of the support plate 9, and the side walls of the second bolts 14 are sleeved with second nuts 15.

[0040] When the protection barrel 16 and the tank body 5 are installed, the staff will sleeve the support ring 4 on the side wall of the protection cover 17. Then, the staff will sleeve the holes on the surface of the support plate 9 on the side wall of the second bolt 14 of the same group, and then fix it with the second nut 15. Through the cooperation of the support plate 9, the stabilizing rod 2, the connecting plate 3 and the support ring 4, the tank body 5 is supported and stabilized, which is beneficial to improve the stability of the installation of the tank body 5. The bottom end of the support plate 9 is fixedly installed with a plug block, and the top of the base 1 is provided with a slot matching the plug block of the same group. When the staff fits the support plate 9 with the top of the base 1, the plug block installed at the bottom of the base 1 is engaged with the slot opened at the top of the base 1, which can play the role of positioning the support plate 9.

[0041] A reinforcement assembly is provided in the protective cover 17, and the reinforcement assembly includes a plurality of reinforcement rings 20 arranged in the protective cover 17. The reinforcement rings 20 are distributed in a linear array in the protective cover 17, and reinforcement rods 19 distributed in a circular array are provided between the reinforcement rings 20. The reinforcement rings 20 and the reinforcement rods 19 are provided in the protective cover 17. The reinforcement rings 20 and the reinforcement rods 19 are covered on the side wall of the tank body 5, so as to strengthen and stabilize the tank body 5, thereby achieving the effect of protecting the tank body 5.

[0042] A rain shield assembly is provided on the top of the tank body 5, and the rain shield assembly includes a rain cover 7 arranged above the tank body 5. Two symmetrically distributed pillars 21 are fixedly installed on the inner wall of the rain cover 7. Two symmetrically distributed cylinders 8 are fixedly installed on the top of the tank body 5. The ends of the piston shafts of the cylinders 8 are fixedly connected to the bottom ends of the pillars 21 of the same group. The rain cover 7 above the tank body 5 plays a role of shielding rain, which helps to prevent rainwater from entering the interior of the tank body 5 and reduce the possibility of damage to the internal components of the tank body 5. When the staff needs to enter the interior of the tank body 5 through the entry and exit frame 6, the pillars 21 can be driven by the cylinders 8 to rise with the rain cover 7, so that the staff can enter the interior of the tank body 5 through the entry and exit frame 6.

[0043] The interior of the protective barrel 16 is hollow, and a plurality of groups of shock-absorbing pads distributed in a linear array are provided in the protective barrel 16. The shock-absorbing pads of the same group are distributed in a circular array in the cavity of the protective barrel 16. The setting of the shock-absorbing pads inside the protective barrel 16 plays a shock-absorbing role, which is beneficial to reduce the impact force generated by the concrete entering the tank body 5, thereby achieving the effect of protecting the tank body 5.

[0044] The implementation principle of the embodiment of the present application is as follows: when the equipment is in use, the staff places the protective barrel 16 on the top of the base 1, and the protective barrel 16 is provided with a tank body 5. The bottom end of the protective barrel 16 is provided with a bottom plate 10. A fixing component is provided between the bottom plate 10 and the base 1, which can play the role of fixing the protective barrel 16, and then play the role of fixing the tank body 5. The outer side of the protective barrel 16 is provided with a protective cover 17, and a reinforcement component is provided in the protective cover 17, which is conducive to increasing the protective effect of the protective cover 17, and then plays the role of protecting the tank body 5, which helps to prevent the tank body 5 from being damaged by external extrusion, and the outer side of the protective cover 17 is provided with an anti-corrosion layer 18, which is conducive to reducing the erosion of the tank body 5 by water vapor when it is located in the soil for a long time, and the anti-corrosion layer 18 is a polyurethane anti-corrosion coating, which is conducive to increasing the anti-corrosion effect of the equipment, and the outer side of the protective cover 17 and the base 1 are provided with a support component, which plays the role of supporting and stabilizing the tank body 5, which is conducive to maintaining the stability of the placement of the tank body 5, and the top of the tank body 5 is provided with a rain shield component, which plays a rainproof role, which helps to prevent rainwater from entering the interior through the top of the tank body 5, and is conducive to improving the use effect of the equipment.

[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A concrete integrated pump station, comprising a base (1) and a tank (5) arranged above the base (1), characterized in that: The top of the tank body (5) is fixedly mounted with an inlet and outlet frame (6), and the top of the inlet and outlet frame (6) is hinged with a cover plate, the upper side wall of the tank body (5) is provided with a symmetrically distributed feed pipe and a discharge pipe, the outer side of the tank body (5) is provided with a protective barrel (16), and the outer side of the protective barrel (16) is provided with a protective cover (17), and the outer side of the protective cover (17) is provided with an anti-corrosion layer (18); A bottom plate (10) is fixedly mounted on the bottom end of the protective barrel (16); a fixing component is provided between the bottom plate (10) and the base (1); a reinforcing component is provided inside the protective cover (17); a supporting component is provided between the tank body (5) and the base (1); and a rain shielding component is provided at the top of the tank body (5).

2. The integrated concrete pump station according to claim 1, characterized in that: The fixing assembly comprises a positioning block (22) fixedly mounted on the top of the base (1); a positioning groove matching the positioning block (22) is provided at the bottom of the base plate (10); mounting blocks (11) distributed in a circular array are fixedly mounted on the side wall of the base plate (10); first bolts (13) distributed in a circular array are pre-buried at the top of the base (1); a through hole matching the first bolt (13) is provided on the mounting block (11); and a first nut (12) is sleeved on the side wall of the first bolt (13).

3. The integrated concrete pump station according to claim 1, characterized in that: The reinforcement assembly comprises a plurality of reinforcement rings (20) arranged in the protective cover (17); the reinforcement rings (20) are arranged in a linear array in the protective cover (17); and reinforcement rods (19) are arranged between the reinforcement rings (20) and are arranged in a ring array.

4. The integrated concrete pump station according to claim 1, characterized in that: The support assembly comprises two support rings (4) slidably sleeved on the side walls of the protective cover (17), four connecting plates (3) distributed in a ring array are fixedly installed between the two support rings (4), and the outer sides of the connecting plates (3) are hinged with stabilizing rods (2), and the bottom ends of the stabilizing rods (2) are hinged with support plates (9), and four groups of symmetrically distributed second bolts (14) are pre-embedded at the top of the base (1), and holes matching the second bolts (14) of the same group are opened on the surface of the support plates (9), and the side walls of the second bolts (14) are sleeved with second nuts (15).

5. The integrated concrete pump station according to claim 4, characterized in that: The bottom ends of the support plates (9) are all fixedly mounted with plug-in blocks, and the top ends of the base (1) are provided with slots that match the plug-in blocks of the same group.

6. The integrated concrete pump station according to claim 1, characterized in that: The rain shield assembly comprises a rain cover (7) arranged above the tank body (5), two symmetrically distributed pillars (21) are fixedly mounted on the inner wall of the rain cover (7), two symmetrically distributed cylinders (8) are fixedly mounted on the top of the tank body (5), and the piston shaft ends of the cylinders (8) are fixedly connected to the bottom ends of the pillars (21) in the same group.

7. The integrated concrete pump station according to claim 1, characterized in that: The interior of the protection barrel (16) is hollow, and a plurality of groups of shock-absorbing pads distributed in a linear array are provided in the protection barrel (16), and the shock-absorbing pads in the same group are located in the cavity of the protection barrel (16) and are distributed in a circular array.

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