Novel pile-up valve

Abstract

The utility model relates to the technical field of pressure actuating systems or devices, in particular to a novel pile-up valve. A novel integrated valve comprises a shell and is characterized by further comprising a communication module and an integrated valve set, the communication module is installed on the shell through a communication module groove located in the front side of the shell, the integrated valve set comprises a plurality of integrated valve blocks, and the integrated valve blocks are detachably installed on the shell. And the communication module is electrically connected with the integrated valve group. The novel integrated valve solves the problems of high installation cost, long maintenance time, low flexibility and the like, and achieves the purposes of high flexibility, low cost, convenience in maintenance, customizability, high expansibility, modular design and detachable installation.

Description

Technical Field

[0001] The utility model relates to the technical field of pressure actuation systems or devices, in particular to a novel integrated valve. Background Art

[0002] The integrated valve is a key component widely used in the field of fluid control and automation. It integrates multiple valves, sensors, actuators and other control elements into a single device to achieve complex fluid control functions. This integrated design enables the integrated valve to have higher performance, smaller size and simpler installation and maintenance process, so it is widely used in various industrial, commercial and household applications. Fluid pressure machines often need to adjust the supply fluid pressure of the fluid pressure machine through the set pressure or working state of the machine. In order to adjust the supply fluid pressure, a pressure regulating valve such as a pressure reducing valve must be installed in the piping of the pressure fluid supply and discharge of the fluid pressure machine. For example, the Chinese patent with publication number CN1155638B discloses an integrated block type solenoid valve and provides the following technical solutions: an integrated block type solenoid valve, each of which has two output orifices opening in different directions so that the pressure fluid can be output in any direction, and the pipe connection and closure of its output orifice are extremely simple. The front of the manifold module 2 is provided with first output openings A1 and B1, and the upper surface of the reversing valve 3 is provided with second output openings A2 and B2. The two sides of the output openings are provided with mounting grooves 51 and 53 whose width is smaller than the diameter of the output openings, and the two legs 42a of the substantially U-shaped stopper clip 42 are formed to protrude to the inside of the output openings. The outer peripheral surfaces of the pipe joint 40 and the plug 41 for opening closing are provided with stopper grooves 46 and 48 for locking the legs of the stopper clip, and the pipe joint or the plug is installed on the first and second output openings by the universal stopper clip 42. However, the manifold type solenoid valve of the above structure cannot increase or decrease the number of manifold valves and the corresponding control system according to the needs. Utility Model Content

[0003] In response to the problems of high installation cost, long maintenance time, low flexibility, etc. mentioned in the background technology, the utility model proposes a new integrated valve, which achieves the goals of high flexibility, low cost, easy maintenance, customizability, high scalability, modular design and detachable installation.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical solution: a new integrated valve, including a shell, characterized in that it also includes: a communication module and an integrated valve group, the communication module is installed on the shell through a communication module slot located on the front side of the shell, the integrated valve group includes a plurality of integrated valve blocks, the integrated valve blocks are detachably installed on the shell, and the communication module is electrically connected to the integrated valve group.

[0005] The design allows the communication module and integrated valve group to be assembled and disassembled independently, simplifying maintenance and update operations. The communication module can be easily installed and replaced through the communication module slot located on the front side of the housing.

[0006] Preferably, the communication module comprises a communication component block and corresponding cables, the communication component block is provided with a communication interface, and the communication component block is detachably mounted on the communication module slot and adapted to the communication module slot.

[0007] The communication module combines a communication component block with corresponding cables and has the function of disassembly and installation. This design makes the communication module easier to maintain and update, while improving the flexibility of the system.

[0008] Preferably, supply and exhaust blocks are provided on both sides of the integrated valve, and a discharge port and an input port are provided on the supply and exhaust block. The input port is connected to the external inlet channel and the internal input channel, and the discharge port is connected to the discharge channel. A regulating control valve is provided in the input channel.

[0009] The setting of the supply and discharge block helps to effectively control the inflow and outflow of the fluid, and the setting of the discharge port and the input port enables the fluid to smoothly enter and exit the integrated valve, thereby improving the stability and efficiency of the system.

[0010] Preferably, the integrated valve block is provided with a plurality of output ports, the diameter of the output ports is smaller than the diameter of the discharge port and the input port, and the output ports connect the input channel and the discharge channel.

[0011] The integrated valve block is provided with multiple output ports, the diameter of which is smaller than the diameter of the discharge port and the input port. This design is conducive to more precise control of the flow direction and pressure of the fluid, thereby improving the control accuracy of the system.

[0012] Preferably, the communication interface adopts a D-SUB37 pin interface.

[0013] Selecting different types of communication interfaces according to needs, such as D-SUB 37-pin interface or flat cable interface, helps achieve compatibility with different control systems and provides more flexible access options.

[0014] Preferably, the cable is a D-SUB37PIN cable.

[0015] Preferably, the communication interface adopts a flat cable interface.

[0016] Preferably, an integrated component block is installed above the integrated valve, and the regulating control valve, the filter and the detection device are arranged in the integrated component block, and the detection device includes a pressure sensor.

[0017] The integrated component block has built-in regulating control valves, filters and detection devices, including pressure sensors, etc. This design enables the integrated valve to have more functions and monitoring capabilities, thereby improving the safety and reliability of the system.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. The integrated valve adopts modular design. The communication module and the integrated valve group can be disassembled and installed, making installation and maintenance easier and faster. This design can reduce installation costs, shorten maintenance time and improve production efficiency.

[0020] 2. The integrated valve group includes several integrated valve blocks. Users can flexibly increase or decrease the number of integrated valves according to specific needs, and select different communication modules and components according to application requirements, thus achieving system customization and scalability.

[0021] 3. Use different communication interfaces and cable options, such as D-SUB 37-pin interface or 10-pin, 25-pin interface, so that different communication modules can be replaced when the number of integrated valves is changed according to needs to meet usage requirements, thereby improving the flexibility and interoperability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A top view of an embodiment of the utility model;

[0023] Figure 2 A side view of an embodiment of the utility model;

[0024] Figure 3 A schematic diagram of the communication component block structure of an embodiment of the utility model;

[0025] Figure 4 It is a front view of an embodiment of the utility model;

[0026] Figure 5 The present invention is a schematic diagram of a cable structure according to an embodiment of the present invention.

[0027] Illustration: communication component block 1, communication interface 2, housing 3, communication module slot 4, integrated valve block 5, output port 6, input port 7, exhaust port 8, integrated component block 9, supply and exhaust block 10, cable 11. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the present disclosure clearer, the following will further describe the embodiments of the present disclosure in detail with reference to the accompanying drawings. The proportions of the components are not drawn according to the actual proportions, and the proportions and sizes shown in the accompanying drawings should not limit the substantial technical scheme of the present utility model. These embodiments do not describe all the details in detail, nor do they limit the present utility model to only the specific embodiments described.

[0029] See also Figure 1-5 As shown, a new type of integrated valve includes a shell, characterized in that it also includes: a communication module and an integrated valve group, the communication module is installed on the shell through a communication module slot located on the front side of the shell, the integrated valve group includes a plurality of integrated valve blocks, the integrated valve blocks are detachably installed on the shell, and the communication module is electrically connected to the integrated valve group.

[0030] In the field of industrial control and automation, integrated valves play a vital role in controlling the flow of fluids, gases or liquids to achieve precise control and regulation of the system. Traditional integrated valves are usually composed of a fixed number of valve blocks, which are usually fixed together and difficult to flexibly adjust and replace according to actual needs. In addition, traditional integrated valves also have some limitations in terms of communication modules. Communication modules are usually fixedly installed on integrated valves and cannot be flexibly replaced or upgraded as needed. In this context, in view of the limitations of existing technologies in the field of integrated valves, the technical solutions of detachable and combined integrated valve blocks and detachable and installed communication modules designed in the utility model came into being. The outstanding features of this technical solution are its flexibility and customizability. First, the detachable and combined design of the integrated valve block allows users to freely increase or decrease the number of valve blocks according to actual needs, thereby realizing flexible adjustment and optimization of the fluid control system. This flexibility greatly improves the scope of application of the integrated valve, making it easier to cope with changes in the needs of different engineering projects. Secondly, the design of the detachable and installed communication module provides a new solution for the intelligentization and remote control of the integrated valve. The communication module of the traditional integrated valve is usually fixedly installed on the valve body. Once it needs to be upgraded or replaced, it needs to be tediously disassembled and reinstalled. The detachable installation design in the new technical solution makes it easy to replace or upgrade the communication module, which can be achieved with simple operations, thereby greatly saving the time and cost of maintenance and upgrading. In addition, in response to the problem of insufficient number of communication module pins due to too many integrated valves, the technical solution of the utility model proposes a solution of replacing communication modules with more pins. By replacing the communication module, the normal electrical control of the integrated valve system can be ensured, and the control system failure or performance degradation caused by insufficient number of communication module pins can be avoided. Therefore, the detachable integrated valve block and the detachable communication module technical solution designed by the utility model have significant advantages in solving the problems of flexibility and fixity of the communication module in the traditional integrated valve technical solution. This technological breakthrough has brought greater convenience, flexibility and maintainability to the field of industrial control, and is expected to become the development trend and mainstream direction of the integrated valve field in the future.

[0031] like Figure 1In one embodiment shown, it is a top view of an embodiment of the utility model. A new integrated valve designed by the utility model includes a housing 3, a communication module and an integrated valve group. The communication module is connected to the housing 3 by a communication module slot 4 installed on the front side of the housing 3, and the integrated valve group is composed of a number of detachable integrated valve blocks 5, which can be easily installed on the housing 3 and electrically connected to the communication module. The communication module is composed of a communication component block 1 and a corresponding cable 11, and a communication interface 2 is provided on the communication component block 1. Both sides of the integrated valve are provided with supply and discharge blocks 10, and these supply and discharge blocks 10 are provided with input ports 7, which are connected to the external introduction channel and are internally connected to the input channel, and a regulating control valve is provided inside the input channel. The integrated valve also has an output port 6, whose diameter is smaller than the diameter of the input port 7, and the output port 6 is connected between the input channel and the discharge channel. An integrated component block 9 is installed above the integrated valve, and a regulating control valve, a filter and a detection device are provided inside the component block 9, wherein the detection device includes a pressure sensor. In one embodiment, the communication interface 2 uses a D-SUB 37-pin interface; in another embodiment, the communication interface 2 uses a flat cable 10-pin interface, similarly, there are 20-pin and 26-pin interfaces; in another embodiment, the communication interface 2 uses a D-SUB 25-pin interface.

[0032] Through this structural design, the new integrated valve realizes the detachable installation of the integrated valve block, so that users can flexibly adjust and optimize the system according to their needs. At the same time, the use of a detachable communication module facilitates the replacement of the communication module and its use in conjunction with the integrated valve. Through the input channel, output channel and related regulating control valves, the integrated valve can accurately control and adjust the fluid. In addition, the filter and detection device inside the integrated component block can provide higher-level functions, such as particle filtration and pressure monitoring. By replacing interfaces with more pins, more points are provided for power supply, and more solenoid valves can be controlled in conjunction with corresponding cables and communication modules. This new integrated valve designed by the utility model has the advantages of flexibility, maintainability and precise control, and provides a more efficient and customizable solution for industrial control and automation systems.

[0033] like Figure 2In one embodiment shown, it is a side view of an embodiment of the utility model. A new integrated valve includes a housing 3, characterized in that it also includes: a communication module and an integrated valve group, the communication module is installed on the housing 3 through the communication module slot 4 located on the front side of the housing 3, the integrated valve group includes a plurality of integrated valve blocks 5, the integrated valve block 5 is detachably installed on the housing 3, and the communication module is electrically connected to the integrated valve group. The communication component block 1 is detachably installed on the communication module slot 4 and is adapted to the communication module slot 4. Supply and discharge blocks 10 are provided on both sides of the integrated valve, and a discharge port 8 and an input port 7 are provided on the supply and discharge block 10, the input port 7 is connected to the external introduction channel, and the internal input channel is connected, the discharge port 8 is connected to the discharge channel, and a regulating control valve is provided in the input channel. The integrated valve block 5 is provided with a plurality of output ports 6, the diameter of the output port 6 is smaller than the diameter of the discharge port 8 and the input port 7, and the output port 6 connects the input channel and the discharge channel. An integrated component block 9 is installed above the integrated valve, and the integrated component block 9 is provided with the regulating control valve, the filter and the detection device, and the detection device includes a pressure sensor.

[0034] The communication module of the utility model device is tightly combined with the shell 3 through a communication module slot 4 located on the front side of the shell 3. The integrated valve group is composed of a plurality of detachable integrated valve blocks 5, which can be installed on the shell 3 and controlled by the communication module through electrical connection. This communication module is composed of a detachable communication component block 1, which is tightly inserted into the communication module slot 4 and matches it. Both sides of the integrated valve are equipped with supply and discharge blocks 10, which are respectively provided with a discharge port 8 and an input port 7. The input port 7 is responsible for connecting the external import channel and further connected to the internal input channel, which is equipped with a regulating control valve. At the same time, the discharge port 8 is connected to the discharge channel. On the integrated valve block 5, there are a plurality of output ports 6, whose diameters are smaller than the diameters of the discharge port 8 and the input port 7. These output ports 6 are responsible for connecting the input channel with the discharge channel. Finally, an integrated component block 9 is installed on the top of the integrated valve, which contains a regulating control valve, a filter and a detection device, which is equipped with a pressure sensor. Combining these design features, the new integrated valve designed by the utility model not only has high flexibility and adjustability, but also integrates communication and monitoring functions, providing an efficient and intelligent solution for fluid control and processing.

[0035] like Figure 3 and Figure 4 and Figure 5 In one embodiment shown, Figure 3 This is a schematic diagram of the communication component block structure of an embodiment of the utility model. Figure 4 This is a front view of an embodiment of the utility model. Figure 5This is a schematic diagram of the cable structure of an embodiment of the utility model. The new integrated valve designed by the utility model has a shell, in which a communication module and an integrated valve group are integrated. The communication module is installed on the shell through the communication module slot located on the front side of the shell, and the integrated valve group is composed of a plurality of detachable integrated valve blocks, which can also be easily installed on the shell. The communication module and the integrated valve group are electrically connected. The communication module includes a communication component block, on which a detachable communication interface is provided. The schemes of these interfaces can adopt various interfaces with different pin numbers as needed. Cable 11 adopts D-SUB37PIN cable.

[0036] The advantage of this is that the integrated valve group is composed of multiple detachable integrated valve blocks, which makes maintenance and replacement of parts simple and quick; the communication module and the integrated valve group are electrically connected, so they can easily communicate and control, which improves the flexibility and operability of the system; the communication interface of the communication module can adopt various interface schemes with different numbers of pins as needed to adapt it to different communication needs and environments. The interface designed in this way is easy to connect, can provide power supply at more points, and can be used with corresponding cables and communication modules for convenient wiring and control of more integrated valves; by integrating the communication module and the integrated valve group in the casing, space is saved, making the overall size of the equipment smaller and suitable for application scenarios with limited space; the communication module and the integrated valve group can be easily installed on the casing, which simplifies the installation and deployment process of the equipment.

[0037] In summary, the new integrated valve designed by the utility model has a series of innovative features and advantages. First, the new integrated valve adopts a detachable installation design. Through this design, users can easily install or remove the integrated valve block, making the system more flexible and adjustable. This flexibility is very important for industrial control systems, because different application scenarios may require different types or numbers of valves to achieve precise fluid control. Secondly, the integrated valve is equipped with a communication module, which is tightly connected to the housing through the communication module slot. This design makes it convenient to replace the communication module and can be used in conjunction with the integrated valve. The existence of the communication module enables the integrated valve to communicate and collaborate with other systems or equipment to achieve higher levels of control and monitoring functions. Third, the design of the integrated valve adopts input channels, output channels and regulating control valves. These components can achieve precise control and regulation of the fluid to ensure the stability and efficiency of the system operation. The existence of the regulating control valve allows users to adjust the flow rate or pressure of the fluid as needed to meet different process requirements. In addition, the integrated valve is also equipped with an integrated component block, which includes a regulating control valve, a filter and a detection device, and the detection device includes a pressure sensor. These functions make the integrated valve not just a simple valve, but an intelligent device that integrates communication, monitoring and control functions. Through these functions, users can monitor the status of the fluid in real time and take necessary measures to ensure the safe and stable operation of the system. In general, a new integrated valve designed by the utility model has the advantages of flexibility, maintainability and precise control. It provides an efficient and customizable solution for industrial control and automation systems to meet the needs of different application scenarios. The design and function of this integrated valve are of great significance to improving industrial production efficiency and quality, and will bring more innovation and development opportunities to the industrial field.

[0038] The present invention is not limited to the above-mentioned embodiments. Regardless of any changes in shape or material composition, any structural design provided by the present invention is a variation of the present invention and should be considered within the protection scope of the present invention.

Claims

1. A novel integrated valve, comprising a housing (3), characterized in that: Also includes: A communication module and an integrated valve group, wherein the communication module is mounted on the housing (3) via a communication module slot (4) located on the front side of the housing (3), the integrated valve group comprises a plurality of integrated valve blocks (5), the integrated valve blocks (5) are detachably mounted on the housing (3), and the communication module is electrically connected to the integrated valve group.

2. A new integrated valve according to claim 1, characterized in that: The communication module comprises a communication component block (1) and a corresponding cable (11); the communication component block (1) is provided with a communication interface (2); the communication component block (1) is detachably mounted on the communication module slot (4) and is adapted to fit the communication module slot (4).

3. A new integrated valve according to claim 2, characterized in that: Supply and discharge blocks (10) are provided on both sides of the integrated valve, and a discharge port (8) and an input port (7) are provided on the supply and discharge block (10). The input port (7) is connected to an external inlet channel and is internally connected to an input channel. The discharge port (8) is connected to the discharge channel, and a regulating control valve is provided in the input channel.

4. A new integrated valve according to claim 3, characterized in that: The integrated valve block (5) is provided with a plurality of output ports (6), the diameter of the output ports (6) being smaller than the diameters of the discharge port (8) and the input port (7), and the output ports (6) connecting the input channel and the discharge channel.

5. A new integrated valve according to claim 4, characterized in that: The communication interface (2) adopts a D-SUB 37-pin interface.

6. A novel integrated valve according to claim 5, characterized in that: The cable (11) is a D-SUB37PIN cable.

7. A novel integrated valve according to claim 4, characterized in that: The communication interface (2) adopts a flat cable interface.

8. A novel integrated valve according to any one of claims 4 to 7, characterized in that: An integrated component block (9) is installed above the integrated valve, and the regulating control valve, the filter and the detection device are arranged in the integrated component block (9), wherein the detection device comprises a pressure sensor.

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