Real-time acquisition and transmission system for pipe wall stress parameters of pressure pipeline
By installing injection-molded stress sensors and other sensors on the pressure pipeline, combined with microprocessors and control terminals, real-time acquisition and transmission of pipeline stress parameters is achieved, and the problems of inaccurate and single data acquisition in the prior art are solved. Achieve comprehensive monitoring and security of pipelines.
Patent Information
- Application Number
- CN202421217496.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The stress sensors in existing pressure pipeline monitoring equipment are susceptible to damage to the impact of media in the pipeline, resulting in inaccurate and incomplete data collection, and the monitoring data is single, making it impossible to fully judge the pipeline environment and status.
Design a real-time acquisition and transmission system for stress parameters in pressure pipeline walls, adopts injection-molded stress sensors, flow sensors and temperature sensors, combined with microprocessors, power modules and data transmission modules, and uniformly collects data from each monitoring area through the control terminal. Use GPS positioning module and indicator light to realize spatial positioning and working status display.
Real-time stress monitoring of pressure pipelines is achieved, the accuracy and completeness of data acquisition is improved, and the stress monitoring of the entire pipeline can be basically completed, ensuring the safe operation of the pipeline and preventing accidents.
Smart Images

Figure CN222298870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure pipeline monitoring, in particular to a real-time acquisition and transmission system for pressure pipeline wall stress parameters. Background Art
[0002] As a key facility for transporting media, pressure pipelines play an important role in the petroleum, chemical, and electric power industries. Since they are subjected to a variety of loads during operation, such as gravity, internal pressure, wind load, etc., as well as thermal expansion and contraction and additional displacement of connected equipment, stress monitoring of pipelines is crucial. Real-time collection and transmission of pipeline stress parameters are of great significance for ensuring safe operation of pipelines and preventing accidents.
[0003] Most of the stress sensors in existing pressure pipeline monitoring equipment are installed externally, which are easily damaged or shaken due to the impact of the medium in the pipeline, resulting in inaccurate and incomplete data collection. At the same time, the existing monitoring data is single and cannot judge the pipeline environment and overall status. Utility Model Content
[0004] The utility model aims to provide a real-time acquisition and transmission system for pressure pipeline wall stress parameters to solve the problems raised in the above-mentioned background technology.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A real-time collection and transmission system for stress parameters of a pressure pipeline wall comprises: a pipe wall stress monitoring point: used to monitor the area of the pipeline where it is installed, including a stress sensor encapsulated by injection molding on the inner wall of the pipeline, a flow sensor and a temperature sensor installed on the pipeline, the stress sensor, the flow sensor and the temperature sensor are used to collect data information of the monitoring area on the pipeline; a control terminal; and a communication connection with a plurality of pipe wall stress monitoring points distributed on the pipeline, for receiving data information collected by each pipe wall stress monitoring point.
[0007] The pipe wall stress monitoring point also includes a microprocessor, a power module and a data transmission module. The stress sensor, flow sensor, temperature sensor, power module and data transmission module are all connected to the microprocessor, and the microprocessor is connected to the control terminal through the data transmission module.
[0008] The power module is a lithium battery pack, which is connected to the municipal power supply.
[0009] The pipe wall stress monitoring point also includes a GPS positioning module, and an indicator light of the GPS positioning module is connected to a microprocessor for realizing spatial positioning of the monitoring area.
[0010] The pipe wall stress monitoring point also includes an indicator light, which is connected to the microprocessor and is used to indicate the working status of the monitoring area.
[0011] The control terminal includes a controller, and the controller is connected to the microprocessor at each pipe wall stress monitoring point through a data transmission module.
[0012] The stress sensor is a sheet-type compressive stress sensor.
[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0014] The utility model divides the pipeline into several monitoring areas and uses a control terminal to uniformly collect data for each monitoring area, so that the staff can collect data such as temperature, flow and pressure in each monitoring area. The stress monitoring of the entire pipeline can be basically completed according to the data difference, and the real-time monitoring of the working safety of the pressure pipeline can be realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the working principle of an embodiment of the utility model. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0017] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] like Figure 1 As shown, the utility model discloses a real-time acquisition and transmission system for wall stress parameters of a pressure pipeline, comprising a control terminal and a plurality of wall stress monitoring points distributed on the pipeline and communicatively connected to the control terminal. The wall stress monitoring points acquire and store data information of the pipeline monitoring point area through various sensors, and send the acquired data information to the control terminal through a data transmission module. The control terminal saves and displays the video information. The staff judges the installation status of the pipeline according to the acquired information and information difference, and sends early warning information to the maintenance department according to the judgment result.
[0019] Pipe wall stress monitoring point: used to monitor the area of the pipeline where it is installed, including a sheet-type pressure stress sensor injection-molded and encapsulated on the inner wall of the pipeline, a flow sensor and a temperature sensor installed on the pipeline. The pipeline at this location is preferably a multi-channel joint pipe for the installation of the flow sensor and the temperature sensor, and also includes a control box fixedly installed next to the pipeline and connected to the stress sensor through an external wiring. The control box is provided with a microprocessor, a GPS positioning module, an indicator light, a power module and a data transmission module. The stress sensor, the flow sensor, the temperature sensor, the GPS positioning module, the indicator light and the power module are all connected to the microprocessor, and the microprocessor is connected to the control terminal through the data transmission module; the power module is a lithium battery pack, which is connected to the municipal power supply and can provide power for each component through the lithium battery pack; the indicator light of the GPS positioning module is connected to the microprocessor to realize the spatial positioning of the monitoring area, so as to facilitate the determination of the pipeline position during maintenance; the indicator light is connected to the microprocessor to indicate the working status of the monitoring area, so as to facilitate the staff to determine the position; the stress sensor, the flow sensor and the temperature sensor are respectively used to collect data information such as stress, flow rate and temperature of the monitoring area on the pipeline, so as to facilitate the staff to compare the technical parameters with the original water pipeline. It is worth noting that the specific models and installation methods of stress sensors, flow sensors and temperature sensors need to be selected and determined according to the pipeline structure and location in order to ensure the accuracy and completeness of the collected data.
[0020] The control terminal includes a controller, which is connected to the microprocessor on each pipe wall stress monitoring point through a data transmission module to receive and display data information collected by each pipe wall stress monitoring point.
Claims
1. A real-time collection and transmission system for pressure pipeline wall stress parameters, characterized in that: include: Pipe wall stress monitoring point: used to monitor the area of the pipeline where it is installed, including a stress sensor encapsulated on the inner wall of the pipeline, a flow sensor and a temperature sensor installed on the pipeline. The stress sensor, flow sensor and temperature sensor are used to collect data information of the monitoring area on the pipeline; Control terminal; It is connected to a plurality of pipe wall stress monitoring points distributed on the pipeline for receiving data information collected by each pipe wall stress monitoring point.
2. A pressure pipeline wall stress parameter real-time acquisition and transmission system according to claim 1, characterized in that: The pipe wall stress monitoring point also includes a microprocessor, a power module and a data transmission module. The stress sensor, flow sensor, temperature sensor, power module and data transmission module are all connected to the microprocessor, and the microprocessor is connected to the control terminal through the data transmission module.
3. A pressure pipeline wall stress parameter real-time acquisition and transmission system according to claim 2, characterized in that: The power module is a lithium battery pack, which is connected to the municipal power supply.
4. A pressure pipeline wall stress parameter real-time acquisition and transmission system according to claim 2, characterized in that: The pipe wall stress monitoring point also includes a GPS positioning module, and an indicator light of the GPS positioning module is connected to a microprocessor for realizing spatial positioning of the monitoring area.
5. A pressure pipeline wall stress parameter real-time acquisition and transmission system according to claim 2, characterized in that: The pipe wall stress monitoring point also includes an indicator light, which is connected to the microprocessor and is used to indicate the working status of the monitoring area.
6. A pressure pipeline wall stress parameter real-time acquisition and transmission system according to claim 2, characterized in that: The control terminal includes a controller, and the controller is connected to the microprocessor at each pipe wall stress monitoring point through a data transmission module.
7. A pressure pipeline wall stress parameter real-time acquisition and transmission system according to claim 1, characterized in that: The stress sensor is a sheet-type compressive stress sensor.
