Full-automatic feeding and discharging tunnel line burn-in room

By designing fully automatic loading and unloading tunnel lines in the aging room, using loading hoists, robots and conveying lines to achieve automatic processing of materials, solving the problems of inconvenient manual operation and safety hazards in high temperature environments, and improving production efficiency and testing environment stability.

CN222299728UActive Publication Date: 2025-01-03GUANGZHOU CHUANQI AUTOMATION SCI & TECH CO LTD
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Patent Information

Application Number
CN202323556751.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-01-03
Estimated Expiration
2033-12-26

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Abstract

The utility model discloses a full-automatic loading and unloading tunnel line aging room, which comprises a loading area, an aging area, an unloading area and a lifting circulating cooling room, the loading area is provided with a loading line, the aging area is provided with a loading trolley and an aging rack, the aging rack is provided with a plurality of aging clamps, and the unloading area is provided with a lifting circulating cooling room. The feeding area is provided with a feeding line and a discharging line, the discharging area is provided with a discharging line and a discharging line, the discharging line is arranged between the aging area and the lifting circulation cooling room, mechanical arms are arranged between the feeding line and the aging area, mechanical arms are arranged between the aging area and the discharging line, and the discharging line is arranged at an outlet of the lifting circulation cooling room. The feeding operation is completed through the feeding line and the mechanical arm, the discharging operation is completed through the discharging line, the discharging line and the mechanical arm, the aged materials are cooled through the lifting circulating cooling room, the whole process is mechanically and automatically operated, manpower is omitted, and the productivity is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aging rooms, in particular to a full-automatic loading and unloading tunnel line aging room. Background Art

[0002] The high temperature test room, also known as the aging room (burn-in room), is a device that simulates a high temperature and harsh environment test for high-performance electronic products. It is an important experimental equipment to improve product stability and reliability, and an important production process for manufacturers to improve product quality and competitiveness. The equipment is widely used in power electronics, computers, communications, biopharmaceuticals and other fields.

[0003] The temperature in the aging test room is very high. Manual loading and unloading requires employees to wear protective clothing, which is not conducive to maintaining the test temperature in the aging room. In addition, some positions of the aging rack are too high, making it inconvenient to load and unload materials manually, affecting production capacity. After the material aging test, the temperature is too high and direct unloading is not conducive to manual operation. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a fully automatic loading and unloading tunnel line aging room.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a fully automatic loading and unloading tunnel line aging room, including a loading area, an aging area, a unloading area and a lifting circulation cooling room, the loading area is provided with a loading elevator and a loading line, the aging area is provided with a loading trolley and an aging rack, the aging rack is provided with a plurality of aging clamps, the unloading area is provided with a discharging line and a discharging line, the discharging line is provided between the aging area and the lifting circulation cooling room, a manipulator is provided between the loading line and the aging area, and between the aging area and the discharging line, and the unloading line is provided at the exit of the lifting circulation cooling room.

[0006] As a further improvement of the utility model: the unloading line is arranged between the lifting circulation cooling room and the reflux line, and a reflux line is arranged between the unloading line and the loading line.

[0007] As a further improvement of the utility model: the lifting circulation cooling room is provided with at least two layers of conveyor lines, elevators and track-shifting and cutting steering machines, the feed end and the discharge end of the bottom layer of the conveyor line are both equipped with elevators, and each layer of the conveyor line is provided with a track-shifting and cutting steering machine.

[0008] As a further improvement of the utility model: an air duct system is provided on the aging area.

[0009] As a further improvement of the utility model: the loading trolley includes a motor, a fork and a lifting mechanism, the fork is connected to the lifting mechanism, a conveying track is provided in the aging area, and the loading trolley is slidably installed on the conveying track.

[0010] As a further improvement of the present invention: a pre-temperature area is provided between the feeding line and the aging area.

[0011] As a further improvement of the utility model: each layer of the conveying line is a U-shaped structure.

[0012] As a further improvement of the utility model: a track cutting steering machine is provided at the connection between the unloading line and the return line.

[0013] As a further improvement of the utility model: a track transfer steering machine is provided at the connection between the feeding line and the return line.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model completes the material loading operation in the aging room through a loading line and a manipulator, and sets a discharging line between the aging area and the lifting circulation cooling room, uses the manipulator to transfer the aged materials to the discharging line, and then passes through the lifting circulation cooling room for cooling treatment, and flows out from the discharging line. The whole process is mechanized and automatically operated, eliminating manual labor and improving production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a top view of an aging room for a fully automatic loading and unloading tunnel line of the utility model.

[0017] Figure 2 It is a side view of an aging room for a fully automatic loading and unloading tunnel line of the utility model.

[0018] Figure 3 It is a front view of an aging room for a fully automatic loading and unloading tunnel line of the utility model.

[0019] Reference numerals:

[0020] 1. Loading area, 11. Loading line, 2. Aging area, 21. Aging rack, 22. Loading trolley, 3. Discharging line, 4. Lifting circulation cooling room, 41. Conveyor line, 42. Elevator, 5. Unloading line, 51. Unloading area, 6. Reflux line, 7. Track transfer and steering machine, 8. Pre-temperature area, 9. Air duct system. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in combination with the specific embodiments of the utility model and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In order to solve the technical problems in the prior art, the utility model is further described in combination with the accompanying drawings and embodiments:

[0023] like Figure 1-Figure 3 As shown, the utility model discloses a fully automatic loading and unloading tunnel line aging room, including a loading area 1, an aging area 2, a unloading area 51, a manipulator and a lifting circulation cooling room 4, the loading area 1 is provided with a loading elevator and a loading line 11, the loading line 11 usually adopts a belt line for transporting materials to be tested for aging, and the loading elevator is used to deliver the jig motherboard loaded with materials to the loading line 11, the aging area 2 is provided with a loading trolley 22 and an aging rack 21, and the aging rack 21 is provided with a plurality of aging clips, and each of the aging At least one jig motherboard is installed on the clamp, and the material is placed on the jig motherboard. The loading trolley 22 is used to complete the position movement of the materials on different aging clamps in the aging area 2. The unloading area 51 is provided with a discharge line 3 and a discharge line 5. The discharge line 3 is provided between the aging area 2 and the lifting circulation cooling room 4, and the discharge line 5 is provided between the lifting circulation cooling room 4 and the return line 6. A return line 6 is provided between the discharge line 5 and the loading line 11. The empty jig motherboard is circulated and transported through the return line 6 and refluxed to the loading line 11 of the loading area 1 for the next cycle.

[0024] Among them, a robot is provided between the loading line 11 of the loading area 1 and the aging area 2, and the fixture motherboard loaded with materials is placed into the aging clamp for aging by the robot. In addition, a robot is also provided between the aging area 2 and the discharging line 3 for unloading.

[0025] In some embodiments, the discharging line 3 and the unloading line 5 are usually belt lines. The discharging line 3 is arranged in the aging area 2 to transport the aged materials, that is, the robot takes out the aged materials and places them on the discharging line 3 in the aging area 2. The materials flow along the belt line to the lifting circulation cooling room 4 to be cooled to room temperature and then automatically delivered. The discharging line 3 can also be arranged outside the aging area 2.

[0026] In a specific example, a track transfer and cutting steering machine 7 is provided at the connection between the unloading line 5 and the return line 6, connecting the unloading line 5 and the return line 6, and a unloading area 51 is provided on the unloading line 5, and the unloading line 5 is arranged outside the aging area 2, and the materials on the unloading area 51 are manually processed. Thus, the materials flow into the unloading area 51 after being cooled in the lifting circulation cooling room 4, and then the materials are separated from the jig motherboard, and the jig motherboard flows back to the loading line 11 from the return line 6 for the next cycle.

[0027] The specific loading and unloading process of the fully automatic loading and unloading tunnel line aging room is as follows: the material is sent to the loading belt line through the loading elevator, and the manipulator puts the fixture with the material into the aging clamp for aging. There are several aging clamps on the aging rack 21, which can be arranged in a matrix manner to complete the aging test of more materials and improve production capacity. When all the materials are put into the aging clamps, the automatic door of the aging furnace chamber (aging area 2) is closed, and the aging time is calculated at the same time. After the aging is completed, the manipulator takes out the material and puts it on the unloading line 5.

[0028] In some embodiments, the lifting circulation cooling room 4 is provided with at least two layers of conveyor lines 41, a lift 42 and a track transfer and cutting steering machine 7. In order to improve the cooling efficiency and production capacity, each layer of conveyor line 41 adopts a U-shaped design. Therefore, a track transfer and cutting steering machine 7 is used at the corner of each layer of conveyor line 41 to complete the connection. One end of the bottom layer of conveyor line 41 is connected to the unloading line 5 in the aging area 2, and the other end of the bottom layer of conveyor line 41 is connected to the unloading area 51.

[0029] Furthermore, since a multi-layer conveyor line 41 is provided, elevators 42 are provided at the feed end and the discharge end of the conveyor line 41 respectively. The elevators 42 are used to transport the materials to the upper conveyor line 41 for cooling. The elevators 42 are also used to transfer the upper materials to the unloading area 51 for unloading.

[0030] In some embodiments, an air duct system 9 is provided on the aging area 2. The air duct system 9 is prior art.

[0031] In some embodiments, the loading trolley 22 includes a motor, a fork and a lift 42 mechanism, the fork is connected to the lift 42 mechanism, a conveying track is provided in the aging area 2, and the loading trolley 22 is slidably mounted on the conveying track. The materials at different positions are moved by the lift 42 mechanism and the conveying track, and the motor provides driving force to move the loading trolley 22 along the conveying track.

[0032] In some embodiments, a preheating area 8 is provided between the feeding line 11 and the aging area 2. Before entering the aging area 2 for aging test, the material is preheated in the preheating area 8 to prevent the material from directly entering the high temperature environment of the aging area 2 from the low temperature environment, and the sudden temperature change may cause problems such as test inaccuracy and material damage.

[0033] In some embodiments, the temperature zones of the pre-temperature area 8, the aging area 2, and the lifting and circulating cooling room 4 are independently controlled.

[0034] In some embodiments, a track transfer steering machine 7 is provided at the connection between the loading line 11 and the return line 6 .

[0035] The foregoing is merely a specific embodiment of the present invention, which enables those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A fully automatic loading and unloading tunnel line aging room, characterized in that: It includes a loading area, an aging area, an unloading area and a lifting circulation cooling room. The loading area is provided with a loading line. The aging area is provided with a loading trolley and an aging rack. The aging rack is provided with a number of aging clamps. The unloading area is provided with a discharging line and a discharging line. The discharging line is provided between the aging area and the lifting circulation cooling room. Robots are provided between the loading line and the aging area, and between the aging area and the discharging line. The discharging line is provided at the exit of the lifting circulation cooling room.

2. The fully automatic loading and unloading tunnel line aging room according to claim 1 is characterized in that: The unloading line is arranged between the lifting circulation cooling room and the reflux line, and a reflux line is arranged between the unloading line and the loading line.

3. The fully automatic loading and unloading tunnel line aging room according to claim 1 is characterized in that: The lifting circulation cooling room is provided with at least two layers of conveying lines, elevators and track-shifting and cutting steering machines. The feeding end and the discharging end of the bottom layer of the conveying line are both equipped with elevators, and each layer of the conveying line is provided with a track-shifting and cutting steering machine.

4. The fully automatic loading and unloading tunnel line aging room according to claim 1 is characterized in that: An air duct system is provided on the aging area.

5. The fully automatic loading and unloading tunnel line aging room according to claim 1 is characterized in that: The loading trolley comprises a motor, a fork and a lifting mechanism, the fork is connected to the lifting mechanism, a conveying track is provided in the aging area, and the loading trolley is slidably installed on the conveying track.

6. The fully automatic loading and unloading tunnel line aging room according to claim 1 is characterized in that: A pre-temperature area is provided between the feeding line and the aging area.

7. The fully automatic loading and unloading tunnel line aging room according to claim 3 is characterized in that: Each layer of conveyor line is a U-shaped structure.

8. The fully automatic loading and unloading tunnel line aging room according to claim 2 is characterized in that: A track transfer and cutting steering machine is provided at the connection between the unloading line and the return line.

Citation Information

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