Multifunctional air compressor steam-water separation device
By using a combination of structures such as transmission shaft, coupling, turbofan and bevel gear in the air compressor, combined with the support frame and spring system, efficient steam-water separation and stable operation are achieved, and the problem that a single pump cannot be separated efficiently is solved. Improve separation efficiency and equipment stability.
Patent Information
- Application Number
- CN202421050306.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In the existing soda and water separation device, in large amounts of soda and water separation operations, a single pump cannot achieve efficient separation, resulting in low separation efficiency and poor equipment stability.
A multifunctional air compressor steam and water separation device is designed, using a structure combination of transmission shaft, coupling, turbofan, rotating fan blade, bevel gear, etc., and is combined with support frame, articulated seat, spring and telescopic rod to achieve rapid and Efficient soda separation and reduce device shaking.
It improves the working efficiency of soda separation, extends the service life of the equipment, enhances the stability of the device, and solves the shaking problem during the operation of the separation device.
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Figure CN222305122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam-water separation, in particular to a multifunctional air compressor steam-water separation device. Background Art
[0002] The air compressor water separator is a device used to separate the water in the compressed air from the gas. Its role is to protect the equipment, improve production efficiency, protect the quality of the end product, and achieve energy conservation and environmental protection. By effectively separating the water, the life of the equipment can be extended, the production efficiency can be improved, the end product can be protected, and the energy consumption and environmental load can be reduced. Therefore, in various industrial and commercial applications, it is crucial to use a versatile air compressor water separator.
[0003] In most cases, the existing steam-water separation device uses a single vacuum pump to pump the steam-water mixture into the device for a single separation operation during use. However, in a large number of steam-water separation operations, the existing technology uses a single vacuum pump that cannot make the steam-water separation operation efficient. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a multifunctional air compressor steam-water separation device, aiming to improve the problem that the separation means used in the prior art are relatively single and cannot efficiently separate steam and water.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a multifunctional air compressor steam-water separation device comprises a fixed cylinder, one side of the outer wall of the fixed cylinder is fixedly connected to an air outlet pipe, the other side of the outer wall of the fixed cylinder is fixedly connected to an air inlet pipe, one side of the outer wall of the air outlet pipe is fixedly connected to a motor, an output end of the motor is fixedly connected to a transmission shaft, one end of the transmission shaft is fixedly connected to a coupling 1, an outer wall of the transmission shaft is fixedly connected to a turbofan, a rotating shaft is rotatably connected inside the fixed cylinder, one end of the rotating shaft is fixedly connected to one side of the coupling 1, a plurality of rotating fan blades 1 are fixedly connected to the outer wall of the rotating shaft, a fixed frame 1 is fixedly connected to the top of the inner wall of the air inlet pipe, a bevel gear 1 is rotatably connected inside the fixed frame 1, one end of the bevel gear 1 is fixedly connected to a coupling 2, the coupling 2 is fixedly connected to the other end of the rotating shaft, a left-right symmetrical connecting frame 2 is fixedly connected to the top of the inner wall of the fixed cylinder, a rotating rod is rotatably connected inside the connecting frame 2, and an auxiliary component is arranged on the outer wall of the rotating rod.
[0006] Furthermore, the auxiliary component includes a second rotating fan blade, the second rotating fan blade is fixedly connected to one end of the rotating rod, the other end of the rotating rod is fixedly connected to a second bevel gear, and the second bevel gear is meshingly connected to the first bevel gear.
[0007] Furthermore, a support frame is fixedly connected to the fixing cylinder and the lower surface of the air intake pipe, and a fixing plate is fixedly connected to one side of the outer wall of the support frame.
[0008] Furthermore, a left-right symmetrical hinge seat 1 is fixedly connected to the lower surface of the fixed plate, and support rods are rotatably connected inside the two hinge seats 1.
[0009] Furthermore, the outer wall of the support rod is rotatably connected to a second hinge seat, and the interior of the second hinge seat is slidably connected to a fixing rod.
[0010] Furthermore, a support box is fixedly connected to the outer wall of the fixing rod, a spring 1 is sleeved on the middle of the outer wall of the fixing rod, and both ends of the spring 1 are fixedly connected to one side of the outer wall of the hinge seat 2.
[0011] Furthermore, a second spring is sleeved on the outer wall of the fixing rod, one end of the second spring is fixedly connected to one side of the outer wall of the second hinge seat, and the other end of the second spring is fixedly connected to one side of the inner wall of the support box.
[0012] Furthermore, a bilaterally symmetrical telescopic rod is fixedly connected to the outer wall of the support frame, a base is fixedly connected to the lower surface of the telescopic rod, and a spring three is sleeved on the outer wall of the telescopic rod.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, through the cooperation of structures such as a transmission shaft, a coupling 1, a turbo fan, a rotating shaft, a rotating fan blade 1, a fixing frame 1, a coupling 2, a bevel gear 1, a connecting frame 2 and auxiliary components, the effect of quickly and efficiently separating the steam-water mixture is achieved, thereby improving the work efficiency of the separation operation.
[0015] 2. In the utility model, the effect of facilitating vibration is achieved through the cooperation of the support frame, the fixed plate, the hinge seat 1, the support rod, the hinge seat 2, the fixed rod, the support box, the spring 1, the spring 2, the telescopic rod, the spring 3 and the base. Compared with the prior art, the stability of the device is improved, and the problem of the separation device in the prior art that the separation device shakes greatly during operation, resulting in a decrease in the service life of the separation device, is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the multifunctional air compressor steam-water separation device proposed by the utility model;
[0017] Figure 2 This is a cross-sectional schematic diagram of a fixed cylinder of a multifunctional air compressor steam-water separation device proposed by the utility model;
[0018] Figure 3This is a schematic diagram of the internal structure of the air intake pipe of the multifunctional air compressor steam-water separation device proposed by the utility model;
[0019] Figure 4 It is a side view schematic diagram of the multifunctional air compressor steam-water separation device proposed by the utility model.
[0020] Legend:
[0021] 1. Fixed cylinder; 2. Exhaust pipe; 3. Inlet pipe; 4. Motor; 5. Transmission shaft; 6. Coupling 1; 7. Turbofan; 8. Rotating shaft; 9. Rotating blade 1; 10. Fixed frame 1; 11. Coupling 2; 12. Bevel gear 1; 13. Connecting frame 2; 14. Rotating rod; 15. Auxiliary component; 1501, Rotating blade 2; 1502, Bevel gear 2; 16. Support frame; 17. Fixed plate; 18. Articulated seat 1; 19. Support rod; 20. Articulated seat 2; 21. Fixed rod; 22. Support box; 23. Spring 1; 24. Spring 2; 25. Telescopic rod; 26. Spring 3; 27. Base. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: a multifunctional air compressor steam-water separation device, comprising a fixed cylinder 1, one side of the outer wall of the fixed cylinder 1 is fixedly connected to an air outlet pipe 2, the other side of the outer wall of the fixed cylinder 1 is fixedly connected to an air inlet pipe 3, one side of the outer wall of the air outlet pipe 2 is fixedly connected to a motor 4, the output end of the motor 4 is fixedly connected to a transmission shaft 5, one end of the transmission shaft 5 is fixedly connected to a coupling 6, the outer wall of the transmission shaft 5 is fixedly connected to a turbo fan 7, the interior of the fixed cylinder 1 is rotatably connected to a rotating shaft 8, one end of the rotating shaft 8 is fixedly connected to one side of the coupling 6, the outer wall of the rotating shaft 8 is fixedly connected to a plurality of rotating fan blades 9, the top of the inner wall of the air inlet pipe 3 is fixedly connected There is a fixed frame 10, the fixed frame 10 is internally rotatably connected with a bevel gear 12, one end of the bevel gear 12 is fixedly connected with a coupling 11, the coupling 11 is fixedly connected to the other end of the rotating shaft 8, the top of the inner wall of the fixed cylinder 1 is fixedly connected with a left-right symmetrical connecting frame 13, the connecting frame 13 is internally rotatably connected with a rotating rod 14, and the outer wall of the rotating rod 14 is provided with an auxiliary component 15; the auxiliary component 15 includes a rotating blade 1501, the rotating blade 1501 is fixedly connected to one end of the rotating rod 14, the other end of the rotating rod 14 is fixedly connected with a bevel gear 1502, and the bevel gear 1502 is meshed and connected with the bevel gear 12;
[0024] Specifically, first, the air intake pipe 3 is connected to the soda-water mixture, and this step is the starting point of the entire transmission process. When the motor 4 is started, the turbofan 7 on the outer wall of the transmission shaft 5 begins to rotate. The design of the turbofan 7 is intended to quickly inhale the soda-water mixture and initially transmit it. At the same time, through the linkage of the coupling 1 6, the rotating blade 1 9 on the outer wall of the rotating shaft 8 also begins to rotate. The design of this step not only enhances the transmission efficiency of the soda-water mixture, but also makes the transmission process more uniform and stable. Next, the rotating shaft 8 further drives the meshing rotation of the bevel gear 1 12 and the bevel gear 2 1502 through the coupling 2 11. The design of this bevel gear enables the torque to be transmitted between different axes, thereby realizing a more complex mechanical action. At the same time, the bevel gear 2 1502 drives the rotating blade 2 1501 on one side of the outer wall of the rotating rod 14 to rotate, and this step further accelerates the transmission of the soda-water mixture. It is particularly worth mentioning that the rotation design of the rotating blade 2 1501 allows the soda-water mixture to enter the interior of the fixed cylinder 1 more smoothly. The continuous rotation of the turbofan 7 ensures that the soda-water mixture can be quickly and evenly distributed inside the fixed cylinder 1. In this process, the soda-water mixture will adhere to the outer wall of the rotating fan blade 9, and driven by the rotating shaft 8, these liquids are quickly thrown onto the inner wall of the fixed cylinder 1. Such a design not only improves the transmission efficiency, but also effectively prevents the precipitation and stratification of the mixture during the transmission process. Finally, the soda-water mixture is transmitted through the liquid outlet pipe inside the fixed cylinder 1, and the gas is smoothly discharged through the outlet inside the gas outlet pipe 2. The design of the entire transmission process fully considers the characteristics and transmission requirements of the soda-water mixture, and achieves an efficient, stable and uniform transmission effect.
[0025] Reference Figure 1 and Figure 4 , the fixed cylinder 1 and the lower surface of the air inlet pipe 3 are fixedly connected with a support frame 16, and a fixed plate 17 is fixedly connected to one side of the outer wall of the support frame 16; the lower surface of the fixed plate 17 is fixedly connected with a left-right symmetrical hinge seat 18, and the two hinge seats 18 are rotatably connected with support rods 19 inside; the outer wall of the support rod 19 is rotatably connected with a hinge seat 20, and the hinge seat 20 is slidably connected with a fixed rod 21 inside; the outer wall of the fixed rod 21 is fixedly connected with a support box 22, and a spring 23 is sleeved in the middle of the outer wall of the fixed rod 21, and both ends of the spring 23 are fixedly connected to one side of the outer wall of the hinge seat 20; the outer wall of the fixed rod 21 is sleeved with a spring 24, one end of the spring 24 is fixedly connected to one side of the outer wall of the hinge seat 20, and the other end of the spring 24 is fixedly connected to one side of the inner wall of the support box 22; the outer wall of the support frame 16 is fixedly connected with a left-right symmetrical telescopic rod 25, the lower surface of the telescopic rod 25 is fixedly connected with a base 27, and the outer wall of the telescopic rod 25 is sleeved with a spring three 26;
[0026] Specifically, first, when external pressure acts on the support frame 16, this force will be quickly transmitted to the lower surface of the fixed plate 17. The lower surface of the fixed plate 17 is equipped with a special component called an articulated seat 18. The articulated seat 18 not only allows the support frame 16 to move freely within a certain range, but also ensures that the force can be evenly transmitted to the next part of the support system. Next, the force will be transmitted to the outer wall of the support rod 19 through the articulated seat 18, and then act on the articulated seat 20. The design of the articulated seat 20 cleverly combines rigidity and flexibility. It allows the support rod 19 to bend to a certain extent when it is under pressure, thereby absorbing and dispersing the impact force. In this process, the articulated seat 20 will squeeze the spring 24. The elastic properties of the spring 24 enable it to generate a reaction force when it is squeezed, thereby helping to offset part of the external pressure. At the same time, the deformation of the spring 24 will also absorb part of the energy, further reducing the vibration transmitted to the device itself. In addition, the articulated seat 20 will also stretch the spring 1 23. The stretching action of spring one 23 can also generate a reaction force to help offset external pressure. Unlike spring two 24, spring one 23 plays a more stable support role, ensuring that the support system can maintain a relatively stable state during the operation of the equipment. Finally, through the coordinated use of telescopic rod 25 and spring three 26, the entire support system can achieve the effect of further reducing shaking. The telescopic rod 25 allows a certain degree of expansion and contraction when under pressure, while spring three 26 can generate a reaction force during the expansion and contraction process, further reducing the vibration transmitted to the equipment. This combination enables the support system to remain stable in static conditions and effectively reduce shaking in dynamic conditions.
[0027] Working principle: When the device is needed, the air intake pipe 3 is connected to the soda-water mixture. At this time, the motor 4 is started to drive the turbo fan 7 on the outer wall of the transmission shaft 5 to rotate. At this time, the coupling 1 6 drives the rotating blade 1 9 on the outer wall of the rotating shaft 8 to rotate. At this time, the rotating shaft 8 drives the coupling 2 11 to rotate. At this time, the coupling 2 11 drives the bevel gear 1 12 to mesh with the bevel gear 2 1502 to rotate. At this time, the bevel gear 2 1502 drives the rotating shaft 14 on one side of the outer wall to rotate. The effect of the rotation of the second moving blade 1501 is achieved. At this time, the effect of facilitating the transfer of the soda-water mixture to the interior of the fixed cylinder 1 is achieved through the rotation of the second moving blade 1501. At this time, the effect of quickly transferring the soda-water mixture to the interior of the fixed cylinder 1 is achieved through the rotation of the turbofan 7. At this time, the soda-water mixture will adhere to the outer wall of the rotating blade 1 9, and the liquid on the outer wall of the rotating blade 1 9 is quickly thrown onto the inner wall of the fixed cylinder 1 by the rotating shaft 8, and is transferred out through the liquid outlet pipe inside the fixed cylinder 1, and the gas is easily transferred out through the outlet inside the gas outlet pipe 2;
[0028] Secondly, when the device is running, it will shake greatly. At this time, the pressure is received by the support frame 16 and transmitted to the hinge seat 18 on the lower surface of the fixed plate 17. At this time, it is transmitted to the hinge seat 2 20 on the outer wall of the support rod 19 through the hinge seat 18. At this time, the spring 24 is squeezed by the hinge seat 20, and the spring 1 23 is stretched by the hinge seat 20, thereby achieving the effect of facilitating the reduction of the shaking. At this time, the telescopic rod 25 and the spring three 26 cooperate to further reduce the shaking.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multifunctional air compressor steam-water separation device, comprising a fixed cylinder (1), characterized in that: An air outlet pipe (2) is fixedly connected to one side of the outer wall of the fixed cylinder (1), an air inlet pipe (3) is fixedly connected to the other side of the outer wall of the fixed cylinder (1), a motor (4) is fixedly connected to one side of the outer wall of the air outlet pipe (2), a transmission shaft (5) is fixedly connected to the output end of the motor (4), one end of the transmission shaft (5) is fixedly connected to a coupling (6), the outer wall of the transmission shaft (5) is fixedly connected to a turbo fan (7), a rotating shaft (8) is rotatably connected inside the fixed cylinder (1), one end of the rotating shaft (8) is fixedly connected to one side of the coupling (6), and the outer wall of the rotating shaft (8) is fixedly connected to the outer wall of the rotating shaft (8). A plurality of rotating blades (9) are fixedly connected thereto; a fixing frame (10) is fixedly connected to the top of the inner wall of the air inlet pipe (3); a bevel gear (12) is rotatably connected to the inside of the fixing frame (10); a coupling (11) is fixedly connected to one end of the bevel gear (12); the coupling (11) is fixedly connected to the other end of the rotating shaft (8); a left-right symmetrical connecting frame (13) is fixedly connected to the top of the inner wall of the fixing cylinder (1); a rotating rod (14) is rotatably connected to the inside of the connecting frame (13); an auxiliary component (15) is provided on the outer wall of the rotating rod (14).
2. The multifunctional air compressor steam-water separation device according to claim 1 is characterized in that: The auxiliary component (15) comprises a second rotating blade (1501), wherein the second rotating blade (1501) is fixedly connected to one end of the rotating rod (14), and the other end of the rotating rod (14) is fixedly connected to a second bevel gear (1502), and the second bevel gear (1502) is meshingly connected to the first bevel gear (12).
3. The multifunctional air compressor steam-water separation device according to claim 2 is characterized in that: The fixing cylinder (1) and the lower surface of the air inlet pipe (3) are fixedly connected to a support frame (16), and one side of the outer wall of the support frame (16) is fixedly connected to a fixing plate (17).
4. The multifunctional air compressor steam-water separation device according to claim 3 is characterized in that: The lower surface of the fixed plate (17) is fixedly connected to a left-right symmetrical hinge seat (18), and the two hinge seats (18) are rotatably connected to support rods (19) inside.
5. The multifunctional air compressor steam-water separation device according to claim 4 is characterized in that: The outer wall of the support rod (19) is rotatably connected to a second hinge seat (20), and the interior of the second hinge seat (20) is slidably connected to a fixing rod (21).
6. The multifunctional air compressor steam-water separation device according to claim 5 is characterized in that: The outer wall of the fixing rod (21) is fixedly connected with a support box (22), the middle part of the outer wall of the fixing rod (21) is sleeved with a spring 1 (23), and both ends of the spring 1 (23) are fixedly connected to one side of the outer wall of the hinge seat 2 (20).
7. The multifunctional air compressor steam-water separation device according to claim 6 is characterized in that: The outer wall of the fixing rod (21) is sleeved with a second spring (24), one end of the second spring (24) is fixedly connected to one side of the outer wall of the second hinge seat (20), and the other end of the second spring (24) is fixedly connected to one side of the inner wall of the support box (22).
8. The multifunctional air compressor steam-water separation device according to claim 3 is characterized in that: The outer wall of the support frame (16) is fixedly connected to a bilaterally symmetrical telescopic rod (25), the lower surface of the telescopic rod (25) is fixedly connected to a base (27), and the outer wall of the telescopic rod (25) is sleeved with a spring three (26).