Cleaning equipment for pouring superposed beam combination die

Abstract

The utility model relates to the technical field of superposed beams, in particular to cleaning equipment for a pouring superposed beam combined die, and solves the technical problems that the cleaning mode of the die mainly depends on manual cleaning, so that workers are tired, and the efficiency is reduced; according to the technical scheme, the cleaning equipment for the pouring superposed beam combination mold comprises a bottom plate, supporting legs, a cleaning box, a drainage frame, a water outlet pipe, a feeding opening, a discharging opening, a moving assembly, a cleaning assembly and a drying assembly; through cooperative work of the moving assembly, the cleaning assembly and the drying assembly, the mold can automatically move in the cleaning box, it is ensured that all parts of the mold can be evenly sprayed, dirt and residues on the surface of the mold can be effectively and thoroughly removed in a spraying and scrubbing combined mode, and the mold cleaning efficiency is improved. In addition, hot air blown out by the fan heater rapidly takes away moisture on the surface of the mold, so that the mold is rapidly drained in a short time.

Description

Technical Field

[0001] The utility model relates to the technical field of composite beams, in particular to a device for cleaning a composite mould for casting composite beams. Background Art

[0002] Casting composite beams can increase the bearing capacity of beams, which is especially important for beams that need to bear large loads or have large spans. At the same time, the construction method of cast-in-place layers of composite beams can reduce the process of pouring concrete on site, speed up the construction progress, and thus improve construction efficiency.

[0003] In the processing and production of composite beams, the use of molds is an indispensable link. However, the molds need to be cleaned after use. However, the current method of cleaning the molds mainly relies on manual cleaning, which requires workers to perform a lot of physical labor. The labor intensity is high and it is easy to cause worker fatigue and reduced efficiency. Secondly, due to the limitations of manual cleaning, it is often difficult to completely remove the dirt and residues on the molds, which affects the subsequent use of the molds.

[0004] Therefore, in view of the fact that the cleaning method of the above-mentioned mold mainly relies on manual cleaning, which leads to worker fatigue and reduced efficiency, a casting composite beam combination mold cleaning equipment can be designed. By installing a gear transmission structure and a rotating structure, the mold can be deeply cleaned and dried quickly and conveniently at the same time, thereby reducing the labor intensity of workers. Utility Model Content

[0005] In order to overcome the problem of mold cleaning mainly relying on manual cleaning, which leads to worker fatigue and reduced efficiency.

[0006] The technical scheme of the utility model is: a casting composite beam combined mold cleaning equipment, including a base plate, legs, a cleaning box, a drainage frame, a water outlet pipe, a material inlet, a material outlet, a moving component, a cleaning component, and a drying component; the lower end of the base plate is fixedly connected with four groups of legs for support, the upper end of the base plate is installed with a cleaning box for accommodating the mold, a funnel-shaped drainage frame is installed in the cleaning box, the water outlet pipe is installed at the lower end of the cleaning box and extends upward into the drainage frame, the material inlet is opened at the left end of the cleaning box, the material outlet is opened at the right end of the cleaning box, the moving component is driven to rotate by a motor and is installed in the cleaning box, the moving component is located at the upper end of the drainage frame, the cleaning component is composed of a spray structure and a brush cleaning structure, the spray structure is installed at the top of the cleaning box, the brush cleaning structure is installed in the cleaning box and is located at the right end of the moving component, and the drying component is installed at the right end of the cleaning box and is located at the lower end of the material outlet.

[0007] Preferably, the drainage frame is funnel-shaped to facilitate guiding the sewage after cleaning, the outlet pipe ensures that the sewage can be smoothly discharged from the cleaning box, the feed port is convenient for placing the mold to be cleaned into the cleaning box, and the discharge port is convenient for taking out the mold after cleaning is completed. The moving component is driven by a motor to rotate, and is used to drive the mold to move in the cleaning box to ensure that the mold can be fully cleaned. The spray structure in the cleaning component sprays the cleaning agent or clean water evenly on the mold to remove dirt on the mold surface, and the brush cleaning structure further cleans the stubborn stains on the mold surface by rotating and moving the brush. The drying component is used to dry the cleaned mold to remove moisture from the mold surface.

[0008] Preferably, the moving component includes a receiving plate, a No. 1 rotating groove, and a No. 1 servo motor; the left inner wall of the cleaning box is fixedly connected with the receiving plate, the No. 1 rotating groove is installed on the inner wall at the rear end of the cleaning box, and the No. 1 servo motor is installed at the front end of the cleaning box. The receiving plate serves as the starting point for the mold to enter the cleaning box, and the mold is pushed onto the conveying roller here for subsequent cleaning operations. The No. 1 servo motor serves as the power source of the moving component, driving the active conveying roller to rotate. By controlling the rotation speed of the servo motor, the moving speed of the mold in the cleaning box can be accurately controlled. The No. 1 rotating groove provides support and a rotating track for the conveying roller to ensure that it remains stable during rotation.

[0009] Preferably, the moving assembly also includes an active conveying roller, a No. 1 coupling, and a driven conveying roller; the front end of the active conveying roller is equipped with a No. 1 coupling and is connected to the output shaft of the No. 1 servo motor through the No. 1 coupling, the rear end of the active conveying roller is rotatably connected to the No. 1 rotating groove, the active conveying roller is located on the right side of the receiving plate, there are 8 driven conveying rollers and they are rotatably connected to the corresponding No. 1 rotating groove from left to right, the outer walls of the active conveying roller and the driven conveying roller are both provided with rubber covers, under the drive of the servo motor, the active conveying roller rotates, thereby driving the mold to move in the cleaning box, the driven conveying roller is used to assist the active conveying roller in conveying the mold, the driven conveying roller and the active conveying roller together form a complete conveyor belt to ensure the stability of the mold during the conveying process, the rubber cover increases the friction between the conveying roller and the mold to prevent the mold from sliding during the conveying process, and at the same time, the rubber cover can also play a buffering role to reduce the collision and wear of the mold during the conveying process.

[0010] Preferably, the cleaning assembly includes a water pump, a nozzle, and a spray pipe; the water pump is installed at the upper end of the cleaning box, the water tank is installed at the upper end of the cleaning box and is located on the left side of the water pump, the water inlet port of the water pump is connected to the water tank through a hose, the water outlet port of the water pump is installed with a hard water pipe and the hard water pipe extends downward into the cleaning box, there are 8 spray pipes and they are installed on the outer wall of the hard water pipe from left to right, and the outer wall of each spray pipe is installed with two front and rear symmetrical nozzles, the water tank is used to store cleaning water and provide a stable water source for the water pump, the water pump draws water from the water tank through a hose, and then transports the water to the spray pipe through the hard water pipe, and sprays the water evenly on the mold surface through the nozzle to achieve a cleaning effect.

[0011] Preferably, the cleaning component further includes a No. 2 servo motor, a No. 2 rotating groove, a No. 2 coupling, a No. 1 brush roller, and a No. 2 brush roller; the No. 2 servo motor is installed at the front end of the cleaning box, the No. 2 rotating groove is installed on the rear end inner wall of the cleaning box, the front end of the No. 1 brush roller is installed with the No. 2 coupling and is connected to the output shaft of the No. 2 servo motor through the No. 2 coupling, the rear end of the No. 1 brush roller is rotatably connected to the No. 2 rotating groove, the rear end of the No. 2 brush roller is rotatably connected to the No. 2 rotating groove, and the front end of the No. 2 brush roller extends forward to the front end of the cleaning box. Driven by the No. 2 servo motor, the No. 1 brush roller and the No. 2 brush roller rotate to brush the mold surface and remove stubborn stains.

[0012] Preferably, the cleaning component also includes gear No. 1 and gear No. 2; gear No. 1 is fixedly connected to the outer wall of brush roller No. 1, gear No. 2 is fixedly connected to the outer wall of brush roller No. 2, gear No. 1 is meshingly connected to gear No. 2, gear No. 1 and gear No. 2 are the transmission structure in the cleaning component, and the two are meshingly connected to achieve synchronous rotation of brush roller No. 1 and brush roller No. 2, thereby cleaning the surface of the mold and improving the cleaning effect.

[0013] Preferably, the drying assembly includes a heater, a drain box, and a holder; the drain box is fixedly connected to the right end of the cleaning box, the bottom of the drain box is equidistantly fixedly connected with holders that match the mold, the rear end of the drain box is fixedly connected with a support plate, and the upper end of the support plate is equipped with a heater for drying the mold. The heater is responsible for generating hot air. When most of the moisture of the mold is drained from the drain box, the hot air blown out by the heater will quickly take away the residual moisture on the surface of the mold, thereby achieving rapid drying. The holder is a support and fixing device for the mold in the drain box, and they ensure that the mold remains stable during the draining process.

[0014] Beneficial effects of the utility model:

[0015] 1. Through the coordinated work of the moving components, cleaning components and drying components, the mold can not only realize automatic movement in the cleaning box to ensure that all parts of the mold can be sprayed evenly, but also effectively remove the dirt and residue on the mold surface through the combination of spraying and brushing, thereby ensuring the cleanliness of the mold. In addition, the hot air blown by the heater quickly takes away the moisture on the mold surface, allowing the mold to be quickly drained in a short time;

[0016] 2. The rubber sleeve can increase the friction between the conveying roller and the mold to prevent the mold from sliding during the conveying process. At the same time, it can also play a buffering role to reduce the collision and wear of the mold during the conveying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The three-dimensional structure diagram of the combined mold cleaning device for casting composite beams of the utility model is shown;

[0018] Figure 2 What is shown is a front view cross-sectional schematic diagram of a casting composite beam combined mold cleaning device of the utility model;

[0019] Figure 3 What is shown is a top view schematic diagram of a casting composite beam combined mold cleaning device of the utility model;

[0020] Figure 4 What is shown is a three-dimensional structural schematic diagram of the mobile assembly of the casting composite beam combined mold cleaning equipment of the utility model;

[0021] Figure 5 What is shown is a three-dimensional structural schematic diagram of a cleaning component of a casting composite beam combined mold cleaning device of the utility model;

[0022] Figure 6 What is shown is a three-dimensional structural schematic diagram of the drying component of the cast composite beam combination mold cleaning equipment of the utility model.

[0023] Explanation of the reference numerals in the accompanying drawings: 1. bottom plate; 2. support leg; 3. cleaning box; 4. drainage frame; 5. water outlet pipe; 6. feed port; 7. discharge port; 801. receiving plate; 802. rotating trough No. 1; 803. servo motor No. 1; 804. active conveying roller; 805. coupling No. 1; 806. driven conveying roller; 901. water pump; 902. nozzle; 903. spray pipe; 904. servo motor No. 2; 905. rotating trough No. 2; 906. coupling No. 2; 907. brush roller No. 1; 908. brush roller No. 2; 909. gear No. 1; 910. gear No. 2; 1001. heater; 1002. drain box; 1003. seat. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1-3 The utility model provides an embodiment: a casting composite beam combined mold cleaning device, including a bottom plate 1, a support leg 2, a cleaning box 3, a drainage frame 4, a water outlet pipe 5, a feed port 6, a discharge port 7, a moving component, a cleaning component, and a drying component; the lower end of the bottom plate 1 is fixedly connected with four groups of support legs 2 for support, the upper end of the bottom plate 1 is installed with a cleaning box 3 for accommodating the mold, the cleaning box 3 is installed with a funnel-shaped drainage frame 4, the water outlet pipe 5 is installed at the lower end of the cleaning box 3 and extends upward into the drainage frame 4, the feed port 6 is opened at the left end of the cleaning box 3, and the discharge port 7 is opened at the right end of the cleaning box 3, the moving component is driven to rotate by a motor and is installed in the cleaning box 3, the moving component is located at the upper end of the drainage frame 4, the cleaning component consists of a spray structure and a brush cleaning structure, the spray structure is installed on the top of the cleaning box 3, and the brush cleaning structure The structure is installed in the cleaning box 3 and is located at the right end of the moving component. The drying component is installed at the right end of the cleaning box 3 and is located at the lower end of the discharge port 7. The drainage frame 4 is funnel-shaped, which is convenient for guiding the sewage after cleaning. The outlet pipe 5 ensures that the sewage can be discharged from the cleaning box 3 smoothly. The feed port 6 is convenient for placing the mold to be cleaned into the cleaning box 3. The discharge port 7 is convenient for taking out the mold after cleaning. The moving component is driven by a motor to rotate and is used to drive the mold to move in the cleaning box 3 to ensure that the mold can be fully cleaned. The spray structure in the cleaning component sprays the cleaning agent or clean water evenly on the mold by spraying to remove dirt on the surface of the mold, and the brush cleaning structure further cleans the stubborn stains on the surface of the mold by rotating and moving the brush. The drying component is used to dry the cleaned mold to remove moisture from the surface of the mold.

[0026] See also Figure 4In this embodiment, the moving assembly includes a receiving plate 801, a No. 1 rotating groove 802, and a No. 1 servo motor 803; the left inner wall of the cleaning box 3 is fixedly connected with the receiving plate 801, the No. 1 rotating groove 802 is installed on the rear inner wall of the cleaning box 3, and the No. 1 servo motor 803 is installed at the front end of the cleaning box 3. The moving assembly also includes an active conveying roller 804, a No. 1 coupling 805, and a driven conveying roller 806; the front end of the active conveying roller 804 is installed with a No. 1 coupling 805 and The output shaft of the No. 1 servo motor 803 is connected through the No. 1 coupling 805. The rear end of the active conveying roller 804 is rotatably connected to the No. 1 rotating groove 802. The active conveying roller 804 is located on the right side of the receiving plate 801. There are 8 driven conveying rollers 806 which are rotatably connected to the corresponding No. 1 rotating groove 802 from left to right. The outer walls of the active conveying roller 804 and the driven conveying roller 806 are both provided with rubber covers. The receiving plate 801 serves as the starting point for the mold to enter the cleaning box. The mold is pushed onto the active conveyor roller 804 here for subsequent cleaning operations. Servo motor No. 1 803 serves as the power source of the moving component, driving the active conveyor roller 804 to rotate. By controlling the rotation speed of servo motor No. 803, the movement speed of the mold in the cleaning box can be accurately controlled. Rotation slot No. 1 802 provides support and a rotation track for the conveyor roller to ensure that it remains stable during rotation. Driven by servo motor No. 803, the active conveyor roller 804 rotates, thereby driving the mold to move in the cleaning box. The driven conveyor roller 806 is used to assist the active conveyor roller 804 in conveying the mold. The driven conveyor roller 806 and the active conveyor roller 804 together form a complete conveyor belt to ensure the stability of the mold during the conveying process. The rubber cover increases the friction between the conveyor roller and the mold to prevent the mold from sliding during the conveying process. At the same time, the rubber cover can also play a buffering role to reduce the collision and wear of the mold during the conveying process.

[0027] See also Figure 5-6In this embodiment, the cleaning component includes a water pump 901, a nozzle 902, and a spray pipe 903; the water pump 901 is installed at the upper end of the cleaning box 3, the water tank is installed at the upper end of the cleaning box 3 and is located on the left side of the water pump 901, the water inlet port of the water pump 901 is connected to the water tank through a hose, the water outlet port of the water pump 901 is installed with a hard water pipe and the hard water pipe extends downward into the cleaning box 3, there are 8 spray pipes 903 and they are installed on the outer wall of the hard water pipe from left to right in sequence, and the outer wall of each spray pipe 903 is installed with two front-to-back symmetrical nozzles 902, and the cleaning component also includes a No. 2 servo motor 904, a No. 2 rotating groove 905, a No. 2 coupling 906, a No. 1 brush roller 907, and a No. 2 brush roller 908; the No. 2 servo The servo motor 904 is installed at the front end of the cleaning box 3, the second rotating groove 905 is installed on the rear end inner wall of the cleaning box 3, the front end of the No. 1 brush roller 907 is installed with the No. 2 coupling 906 and is connected to the output shaft of the No. 2 servo motor 904 through the No. 2 coupling 906, the rear end of the No. 1 brush roller 907 is rotatably connected to the No. 2 rotating groove 905, the rear end of the No. 2 brush roller 908 is rotatably connected to the No. 2 rotating groove 905, the front end of the No. 2 brush roller 908 extends forward to the front end of the cleaning box 3, and the cleaning component also includes a No. 1 gear 909 and a No. 2 gear 910; the No. 1 gear is fixedly connected to the outer wall of the No. 1 brush roller 907, the No. 2 gear 910 is fixedly connected to the outer wall of the No. 2 brush roller 908, and the No. 1 gear 909 meshes with the No. 1 brush roller 907. The first gear 909 and the second gear 910 are the transmission structures in the cleaning assembly. The two are meshed and connected to realize the synchronous rotation of the first brush roller 907 and the second brush roller 908, thereby cleaning the surface of the mold and improving the cleaning effect. Preferably, the drying assembly includes a heater 1001, a drain box 1002, and a holder 1003; the drain box 1002 is fixedly connected to the right end of the cleaning box 3, the bottom of the drain box 1002 is equidistantly fixedly connected with a holder 1003 adapted to the mold, the rear end of the drain box 1002 is fixedly connected with a support plate, the upper end of the support plate is equipped with a heater 1001 for drying the mold, the heater 1001 is responsible for generating hot air, when most of the moisture of the mold is drained in the drain box 1002, the hot air blown out by the heater 1001 will quickly take away the residual moisture on the surface of the mold, thereby achieving rapid drying, the holder 1003 is a support and fixing device for the mold in the drain box 1002, they ensure that the mold remains stable during the draining process.

[0028] During the operation, the worker first places the disassembled mold securely on the receiving plate 801 through the feed port 6, and then pushes the mold onto the active conveying roller 804, and then starts the No. 1 servo motor 803. The rotation of the No. 1 servo motor 803 drives the rotation of the active conveying roller 804, which cooperates with the rotation of the driven conveying roller 806 to achieve the smooth movement of the mold in the cleaning box 3.

[0029] At the same time, the water pump 901 starts to work, pumps out the water in the water tank, and transports it to the nozzle 902 through the spray pipe 903. The nozzle 902 sprays the water in the spray pipe 903 evenly on the mold to perform preliminary cleaning of the mold. At the same time, the No. 1 servo motor 904 drives the No. 1 brush roller 907 to start rotating. Through the meshing transmission of the No. 1 gear 909 and the No. 2 gear 910, the No. 2 brush roller 908 also rotates accordingly, deeply scrubbing the mold after spraying to ensure that the dirt and residue on the mold surface are completely removed;

[0030] When the cleaned mold gradually approaches the discharge port 7, it is taken out from the discharge port 7 and firmly placed in the drain box 1002 through the holder 1003. At this time, the heater 1001 is turned on, and the hot air blown by the heater 1001 is blown quickly and evenly to the surface of the mold, quickly taking away the residual moisture on the mold, thereby achieving rapid drying of the mold.

[0031] Through the above steps, through the coordinated work between the moving component, the cleaning component and the drying component, the mold can not only realize automatic movement in the cleaning box 3 to ensure that all parts of the mold can be evenly sprayed, but also can effectively remove dirt and residues on the surface of the mold through a combination of spraying and brushing, thereby ensuring the cleanliness of the mold. In addition, the hot air blown out by the heater 1001 quickly takes away the moisture on the surface of the mold, allowing the mold to be quickly drained in a short time, thereby solving the problem that the cleaning method of the mold mainly relies on manual cleaning, which leads to worker fatigue and reduced efficiency.

[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A casting composite beam combined mold cleaning device, comprising a bottom plate (1), a support leg (2), a cleaning box (3), a drainage frame (4), a water outlet pipe (5), a feed port (6), and a discharge port (7); characterized in that: The invention also comprises a moving component, a cleaning component and a drying component; the lower end of the bottom plate (1) is fixedly connected with four groups of supporting legs (2); the upper end of the bottom plate (1) is provided with a cleaning box (3) for accommodating the mold; a funnel-shaped drainage frame (4) is provided in the cleaning box (3); a water outlet pipe (5) is provided at the lower end of the cleaning box (3) and extends upward into the drainage frame (4); a feed port (6) is provided at the left end of the cleaning box (3); a discharge port (7) is provided at the right end of the cleaning box (3); the moving component is driven to rotate by a motor and is installed in the cleaning box (3); the moving component is located at the upper end of the drainage frame (4); the cleaning component is composed of a spray structure and a brush cleaning structure; the spray structure is provided at the top of the cleaning box (3); the brush cleaning structure is provided in the cleaning box (3) and is located at the right end of the moving component; and the drying component is provided at the right end of the cleaning box (3) and is located at the lower end of the discharge port (7).

2. The casting composite beam assembly mold cleaning device according to claim 1 is characterized in that: The moving assembly comprises a receiving plate (801), a first rotating groove (802), and a first servo motor (803); the receiving plate (801) is fixedly connected to the left inner wall of the cleaning box (3), the first rotating groove (802) is installed on the rear inner wall of the cleaning box (3), and the first servo motor (803) is installed on the front end of the cleaning box (3).

3. The casting composite beam assembly mold cleaning device according to claim 2 is characterized in that: The moving assembly further comprises an active transmission roller (804), a No. 1 coupling (805), and a driven transmission roller (806); the No. 1 coupling (805) is installed at the front end of the active transmission roller (804) and is connected to the output shaft of the No. 1 servo motor (803) through the No. 1 coupling (805); the rear end of the active transmission roller (804) is rotatably connected to the No. 1 rotating groove (802); the active transmission roller (804) is located on the right side of the receiving plate (801); there are 8 driven transmission rollers (806) and they are rotatably connected to the corresponding No. 1 rotating groove (802) in sequence from left to right; and the outer walls of the active transmission roller (804) and the driven transmission roller (806) are both provided with rubber covers.

4. The casting composite beam combined mold cleaning device according to claim 1 is characterized in that: The cleaning component comprises a water pump (901), a nozzle (902), and a spray pipe (903); the water pump (901) is installed at the upper end of the cleaning box (3); the water tank is installed at the upper end of the cleaning box (3) and is located on the left side of the water pump (901); the water inlet port of the water pump (901) is connected to the water tank via a hose; the water outlet port of the water pump (901) is installed with a hard water pipe and the hard water pipe extends downward into the cleaning box (3); there are 8 spray pipes (903) and they are installed on the outer wall of the hard water pipe from left to right in sequence; and the outer wall of each spray pipe (903) is installed with two nozzles (902) that are symmetrical in front and back.

5. The casting composite beam assembly mold cleaning device according to claim 4 is characterized in that: The cleaning component further comprises a No. 2 servo motor (904), a No. 2 rotating groove (905), a No. 2 coupling (906), a No. 1 brush roller (907), and a No. 2 brush roller (908); the No. 2 servo motor (904) is mounted on the front end of the cleaning box (3); the No. 2 rotating groove (905) is mounted on the inner wall of the rear end of the cleaning box (3); the No. 2 coupling (906) is mounted on the front end of the No. 1 brush roller (907) and is connected to the output shaft of the No. 2 servo motor (904) via the No. 2 coupling (906); the rear end of the No. 1 brush roller (907) is rotatably connected to the No. 2 rotating groove (905); the rear end of the No. 2 brush roller (908) is rotatably connected to the No. 2 rotating groove (905); and the front end of the No. 2 brush roller (908) extends forward to the front end of the cleaning box (3).

6. The casting composite beam assembly mold cleaning device according to claim 5 is characterized in that: The cleaning component also includes a first gear (909) and a second gear (910); the first gear is fixedly connected to the outer wall of the first brush roller (907), the second gear (910) is fixedly connected to the outer wall of the second brush roller (908), and the first gear (909) is meshingly connected to the second gear (910).

7. The casting composite beam assembly mold cleaning device according to claim 1 is characterized in that: The drying component comprises a heater (1001), a drain box (1002), and a holder (1003); the drain box (1002) is fixedly connected to the right end of the cleaning box (3); the bottom of the drain box (1002) is equidistantly fixedly connected with a holder (1003) adapted to the mold; the rear end of the drain box (1002) is fixedly connected with a support plate; the upper end of the support plate is equipped with a heater (1001) for drying the mold.

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