Large metallographic specimen cutting machine
By using a water shield to separate and open and close the protective door in the metallographic sample cutting machine, combined with the servo motor and LED lamp, the problems of cutting fluid corrosion and inconvenient operation are solved, and the metallographic sample cutting machine is realized Efficient, safe and convenient operation.
Patent Information
- Application Number
- CN202420729269.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing metallographic sample cutting machines have problems such as cutting fluid corroding the motor and inconvenient operation. Especially in large cutting machines, manual operation of the top cover is heavy and unsafe, which can easily lead to false touch and safety hazards.
A large metallographic sample cutting machine was designed, using a water barrier to separate the left ventricular and the right ventricular. The left ventricular is equipped with a control panel and a longitudinally movable sliding seat. The cutting assembly can be moved vertically, and the protective door is powered The push rod is opened and closed, and a servo motor drives the vertical screw and LED working lights to prevent cutting fluid from eroding the motor and improve operational safety.
It realizes convenient disassembly and installation of cutting components, and has an intelligent operating interface, which improves maintenance efficiency and safety, avoids corrosion of cutting fluid on the motor, reduces operating risks, and improves overall practicality and safety.
Smart Images

Figure CN222308219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallographic sample, in particular to a large metallographic sample cutting machine. Background Art
[0002] Before metallographic sample preparation, the parts to be tested need to be cut. The current metallographic sample cutting machine often uses the cutting device to approach the clamped object by pulling the operating handle to cut. Although some metallographic sample cutting machines are equipped with mechanical control structures, there are certain safety hazards. To this end, China Utility Model Patent CN218746429U provides a metallographic sample cutting machine, which includes a cutting machine base, a cutting machine top cover, a clamp, a cutting assembly, a rotating hand lever, a push block and a limit assembly, etc. The cutting assembly includes a motor installed on the body and driving the cutter disc; by setting a limit assembly on the metallographic sample cutting machine, by pulling the cutting machine top cover, the push block pushes the push plate of the limit assembly to move downward and the first spring reacts to push the push plate upward, and the first gear moves up and down synchronously. Because the first gear is a fixed gear, when it is meshed with the second gear and the third gear, it is limited to rotate, and then the rotation of the fourth gear meshed with the third gear is limited, thereby limiting the rotation of the rotating hand lever, realizing the start of the cutting machine due to accidental touch, thereby reducing the possibility of harm to the operator caused by the cutting machine and improving the advantages of operational safety. Then, the motor in the cutting assembly is easily corroded by the cutting fluid, and long-term use may cause safety accidents. At the same time, for large metallographic sample cutting machines, the top cover of the cutting machine is heavy, which makes it inconvenient to turn the hand lever.
[0003] Therefore, it is urgent to transform the existing metallographic sample cutting machine to improve the convenience and practicality of use. Utility Model Content
[0004] The purpose of the utility model is to overcome the defects and shortcomings in the prior art. To this end, the utility model provides a large-scale metallographic sample cutting machine, which can prevent the cutting fluid from corroding the motor on the cutting component and does not need to manually open the protective door. While ensuring operational safety, the overall practicality is improved.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a large-scale metallographic sample cutting machine, including a workbench and a cutting assembly, wherein a water retaining cover is provided on the top of the workbench, and the interior of the water retaining cover is divided into a left chamber and a right chamber; a left box body with a control panel is sealed on the top of the left chamber; a cutting base for placing a workpiece fixture is provided in the right chamber, a right box body is provided at the rear end of the right chamber, and a protective door driven to open and close by two electric push rods is connected to the top hinge of the right box body; a longitudinally movable sliding seat is provided in the left chamber; the body of the cutting assembly is vertically movably mounted on the sliding seat; the cutter disc of the cutting assembly is located in the right chamber, and a waterproof accordion cover is provided between the body and the right side of the left box body.
[0006] Furthermore, a rectangular installation frame is provided on the main body, and the upper end, the lower end, the front end and the rear end of the installation frame are all connected to the left box body through the waterproof accordion cover.
[0007] Furthermore, safety gratings are provided on both sides of the protective door, and the safety gratings are vertically fixed to the front end of the water retaining cover.
[0008] Furthermore, the bottom of the cylinder body of the electric push rod is hinged to the water shield, and the push rod of the electric push rod is hinged to the protective door.
[0009] Furthermore, a nut A is provided at the bottom of the sliding seat, and a matching longitudinal screw rod is provided on the nut A, and both ends of the longitudinal screw rod are fixed to the workbench through bearing seats; linear guide rails A fixed to the workbench are provided in parallel on both sides of the longitudinal screw rod, and a matching slider A is provided on the linear guide rail A, and the slider A is fixed to the bottom of the sliding seat; the front end of the longitudinal screw rod passes through the water retaining cover and is provided with a handle.
[0010] Furthermore, a vertical screw rod driven to rotate by a servo motor is provided at the rear end of the sliding seat, and the servo motor is arranged at the top end of the sliding seat; parallel linear guide rails B are provided on both sides of the vertical screw rod, a matching nut B is provided on the vertical screw rod, and a matching slider B is provided on the linear guide rail B, and the nut B and the slider B are both arranged on the main body.
[0011] Furthermore, an LED working light is provided on the inner side of the rear end of the right box body.
[0012] Compared with the prior art, the beneficial effects of the utility model are: the water retaining cover is divided into a left chamber and a right chamber, and they are installed in a modular manner respectively. The cutting assembly in the left chamber realizes manual longitudinal adjustment and electric vertical movement, and the whole can be conveniently and quickly disassembled and installed; at the same time, by setting up a control panel, the operating screen interface is realized intelligently, which on the one hand facilitates the work of debugging and maintenance personnel, and on the other hand greatly improves the assembly production efficiency, achieves the purpose of energy saving and efficiency improvement, and is beautiful, simple and generous. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model.
[0014] Figure 2 for Figure 1 Schematic diagram of the interior of the middle water retaining cover.
[0015] Figure 3 This is a diagram showing the open state of the protective door in the present utility model.
[0016] Figure 4 for Figure 1 A rear-end view of the .
[0017] Among them: 1. Cutting assembly; 2. Cutting base; 3. Sliding seat; 4. Longitudinal screw; 5. Workbench; 6. Water shield; 7. Control panel; 8. Left box; 9. Protective door; 10. Right box; 11. Waterproof accordion cover; 12. Safety grating; 13. LED work light; 14. Electric push rod; 15. Electrical panel assembly; 16. Installation frame; 17. Servo motor; 18. Vertical screw. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention. Example
[0020] See also Figures 1 to 4 The utility model provides a large-scale metallographic sample cutting machine, including a workbench 5 and a cutting assembly 1, wherein a water shield 6 is provided on the top of the workbench 5, and the water shield 6 is divided into a left chamber and a right chamber; a left box 8 with a control panel 7 is sealed on the top of the left chamber; a cutting base 2 for placing a workpiece fixture is provided in the right chamber, and a right box 10 is provided at the rear end of the right chamber, and a protective door 9 driven to open and close by two electric push rods 14 is connected to the top hinge of the right box 10; a longitudinally movable sliding seat 3 is provided in the left chamber; the body of the cutting assembly 1 is vertically movably mounted on the sliding seat 3; the cutter disc of the cutting assembly 1 is located in the right chamber, and a waterproof accordion cover 11 is provided between the body and the right side of the left box 8.
[0021] The bottom of the cylinder of the electric push rod 14 is preferably hinged to the water shield 6 , and the push rod of the electric push rod 14 is hinged to the protective door 9 .
[0022] The water retaining cover 6, the left box body 8 and the waterproof accordion cover 11 can prevent the cutting fluid from corroding and polluting the motor on the cutting assembly 1. The protective door 9 is opened and closed by the electric push rod 14 to avoid safety accidents caused by manual opening, thereby improving the overall practicality.
[0023] As an embodiment of the utility model, a nut A is provided at the bottom of the sliding seat 3, and a matching longitudinal screw rod 4 is provided on the nut A. Both ends of the longitudinal screw rod 4 are fixed to the workbench 5 through bearing seats; linear guide rails A fixed to the workbench 5 are provided in parallel on both sides of the longitudinal screw rod 4, and a matching slider A is provided on the linear guide rail A. The slider A is fixed to the bottom of the sliding seat 3; the front end of the longitudinal screw rod 4 passes through the water retaining cover 6 and is provided with a handle to realize manual adjustment of the sliding seat 3 and improve the convenience of use and debugging.
[0024] Correspondingly, the rear end of the sliding seat 3 is provided with a vertical screw rod 18 driven to rotate by a servo motor 17, and the servo motor 17 is arranged at the top of the sliding seat 3; parallel linear guide rails B are arranged on both sides of the vertical screw rod 18, a matching nut B is arranged on the vertical screw rod 18, and a matching slider B is arranged on the linear guide rail B, and the nut B and the slider B are both arranged on the body. Driven by the servo motor 17, the body of the cutting assembly 1 can reciprocate in the vertical direction to facilitate the cutting of the cutter disc of the cutting assembly 1.
[0025] As an embodiment of the utility model, a rectangular mounting frame 16 is provided on the main body, and the upper end, lower end, front end and rear end of the mounting frame 16 are connected to the left box body 8 through a waterproof accordion cover 11. Figure 1As shown, a rectangular opening is provided on the right side of the left box body 8, and the cutter disc of the cutting assembly 1 passes through the rectangular opening, and the four sides of the mounting frame 16 are connected to the four sides of the rectangular opening through a waterproof accordion cover 11. During the longitudinal and vertical movement of the cutting assembly 1, the cutting fluid in the right chamber is prevented from entering the left box body 8 and corroding the motor on the cutting assembly 1, thereby avoiding the occurrence of safety accidents. The details are not repeated here.
[0026] As an embodiment of the utility model, safety gratings 12 are provided on both sides of the protection door 9. The safety gratings 12 are vertically fixed to the front end of the water retaining cover 6 to detect whether the opening and closing of the protection door 9 is normal, thereby improving the safety of workers' operation.
[0027] In addition, an LED working light 13 is provided on the inner side of the rear end of the right box body 10 so that workers can visually monitor the cutting process of the sample during operation.
[0028] The above-mentioned cutting component 1, safety grating 12, electric push rod 14, LED work light 13 and servo motor 17 are all electrically connected to the electrical panel assembly 15, and the electrical panel assembly 15 is electrically connected to the control panel 7. The electrical panel assembly 15 is arranged at the rear end top of the left box body 8 to improve the convenience of installation and maintenance. At the same time, it is beneficial for the control panel 7 to control the cutting process. The details are not repeated here.
[0029] The utility model can be summarized in other specific forms that do not violate the spirit or main features of the utility model. Therefore, no matter from which point of view, the above embodiments of the utility model can only be regarded as an explanation of the utility model and cannot limit the utility model. The claims indicate the scope of the utility model, while the above description does not indicate the scope of the utility model. Therefore, any changes within the meaning and scope equivalent to the claims of the utility model should be considered to be included in the scope of the claims of the utility model.
Claims
1. A large metallographic sample cutting machine, comprising a workbench (5) and a cutting assembly (1), characterized in that: The workbench (5) is provided with a water shield (6) on the top, and the water shield (6) is divided into a left chamber and a right chamber; the top of the left chamber is sealed with a left box (8) with a control panel (7); the right chamber is provided with a cutting base (2) for placing a workpiece fixture, and the rear end of the right chamber is provided with a right box (10), and the top hinge of the right box (10) is connected to a protective door (9) driven to open and close by two electric push rods (14); the left chamber is provided with a longitudinally movable sliding seat (3); the body of the cutting assembly (1) is vertically movably mounted on the sliding seat (3); the cutter disc of the cutting assembly (1) is located in the right chamber, and a waterproof accordion cover (11) is provided between the body and the right side of the left box (8).
2. The large metallographic sample cutting machine according to claim 1, characterized in that: A rectangular installation frame (16) is provided on the main body, and the upper end, lower end, front end and rear end of the installation frame (16) are all connected to the left box body (8) via the waterproof accordion cover (11).
3. The large metallographic sample cutting machine according to claim 1, characterized in that: Safety gratings (12) are provided on both sides of the protective door (9), and the safety gratings (12) are vertically fixed to the front end of the water retaining cover (6).
4. The large metallographic sample cutting machine according to claim 1, characterized in that: The bottom of the cylinder of the electric push rod (14) is hinged to the water shield (6), and the push rod of the electric push rod (14) is hinged to the protective door (9).
5. The large metallographic sample cutting machine according to claim 1, characterized in that: A nut A is provided at the bottom of the sliding seat (3), and a matching longitudinal screw rod (4) is provided on the nut A. Both ends of the longitudinal screw rod (4) are fixed to the workbench (5) via bearing seats; linear guide rails A fixed to the workbench (5) are provided in parallel on both sides of the longitudinal screw rod (4), and a matching slider A is provided on the linear guide rail A. The slider A is fixed to the bottom of the sliding seat (3); the front end of the longitudinal screw rod (4) passes through the water retaining cover (6) and is provided with a handle.
6. The large metallographic sample cutting machine according to claim 5, characterized in that: A vertical screw rod (18) driven to rotate by a servo motor (17) is provided at the rear end of the sliding seat (3); the servo motor (17) is arranged at the top end of the sliding seat (3); parallel linear guide rails B are provided on both sides of the vertical screw rod (18); a matching nut B is provided on the vertical screw rod (18); a matching slider B is provided on the linear guide rail B; and the nut B and the slider B are both arranged on the body.
7. The large metallographic sample cutting machine according to claim 6, characterized in that: An LED working light (13) is provided on the inner side of the rear end of the right box body (10).
Citation Information
Patent Citations
Metallographic specimen cutting machine
CN218746429U