Cooling separator of piston compressor
Through the cooling separator with integrated cooling and separation functions in the piston compressor, the problem of not being able to cool and separate gas at the same time under workplace limitations is solved, efficient cooling and separation of gas is achieved, and damage to the device by the impact of the gas flow is prevented. .
Patent Information
- Application Number
- CN202420345019.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-02-23
AI Technical Summary
Under workplace restrictions, the pre-cooler and the pre-separator cannot be installed at the same time, resulting in the inability to cool and separate the gas at the same time, and the high-speed air flow will cause impact on the device, which may lead to damage.
Design a cooling separator for a piston compressor, integrate the cooling assembly and the separation assembly in the same device, cool the gas through the cooling part and perform gas-liquid separation in the separation assembly, reduce the floor area of the device, and buffer it through buffering. The components prevent airflow from impact.
It realizes the simultaneous gas cooling and separation in a limited space, avoids damage to the device by the impact of the airflow, and improves the processing efficiency and safety.
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Figure CN222315326U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of compressors, and in particular relates to a cooling separator for a piston compressor. Background Art
[0002] Piston compressor devices are widely used in technical fields such as petroleum and chemical industry. In some working conditions, it is necessary to first cool and then separate the liquid in the gas, and then buffer the high-speed airflow before it can enter the system. This requires the airflow to pass through the pre-cooler and the pre-separator in sequence; however, due to some work site restrictions, the pre-cooler and the pre-separator cannot be installed at the same time, which may result in one of the processing steps being missing during gas processing, making it impossible to cool and separate the gas to be processed at the same time. Utility Model Content
[0003] Purpose of the utility model: The embodiment of the present application provides a cooling separator for a piston compressor, aiming to overcome the technical problem that when the working space is limited, the gas to be processed cannot be cooled and separated at the same time.
[0004] Technical solution: A cooling separator for a piston compressor according to an embodiment of the present application comprises:
[0005] A first cylinder, wherein the first cylinder has a first accommodating cavity, and the first accommodating cavity has a connecting port;
[0006] A cooling assembly, the cooling assembly comprising a receiving portion and a cooling portion, the receiving portion being connected to the first cylinder and sealed to the connecting port, the cooling portion being connected to the receiving portion and located in the first receiving cavity, the cooling portion being used to cool the gas entering the first cylinder, and the receiving portion being used to receive a cooling liquid;
[0007] A separation component is located in the first accommodating chamber and connected to the inner wall of the first cylinder. The cooling part is penetrated through the separation component. The separation component is used to perform gas-liquid separation on the cooled gas.
[0008] In some embodiments, the cooling separator of the piston compressor further comprises:
[0009] A buffer assembly, the buffer assembly includes a bumper plate, the bumper plate is connected to the cooling part; the first cylinder also has an air inlet pipe for introducing gas, the air inlet pipe is connected to the first accommodating chamber; the air inlet pipe has an air inlet, the bumper plate is arranged toward the air inlet to buffer the gas.
[0010] In some embodiments, the receiving portion comprises:
[0011] a tube sheet connected to the first cylinder and sealed at the connection port;
[0012] A second cylinder, wherein the second cylinder has a second accommodating cavity, the second cylinder is connected to a side of the tube sheet away from the first cylinder, and the second cylinder and the tube sheet enclose the second accommodating cavity;
[0013] A water inlet pipe, passing through the second cylinder and communicating with the second accommodating chamber;
[0014] A water outlet pipe is provided through the second cylinder and communicated with the second accommodating chamber, and the water outlet pipe is arranged opposite to the water inlet pipe.
[0015] In some embodiments, the cooling unit comprises:
[0016] A plurality of cooling pipes are provided, wherein the plurality of cooling pipes are located in the first accommodating cavity and penetrate the separation component; the cooling pipes have a water inlet and a water outlet, the water inlet and the water outlet penetrate the tube sheet and are connected with the second accommodating cavity.
[0017] In some embodiments, the cooling unit further comprises:
[0018] A plurality of tie rods, wherein the plurality of tie rods are located in the first accommodating cavity and connected to the tube sheet, and the tie rods are arranged around the cooling tube;
[0019] A plurality of distance tubes are sleeved on the pull rod.
[0020] In some embodiments, the separation assembly comprises:
[0021] a third barrel, the third barrel being located in the first accommodating chamber and spaced apart from the first barrel; a gap being provided between the third barrel and the first barrel; the third barrel having a third accommodating chamber, the third accommodating chamber having a first opening and a second opening opposite to each other;
[0022] a first end plate connected to the third cylinder and covering a portion of the first opening;
[0023] A second end plate connected to the third cylinder and covering a portion of the second opening;
[0024] A separation net is located in the gap and respectively connects the third cylinder and the first cylinder. The outer wall of the third cylinder has a plurality of through holes, and the through holes are respectively connected to the gap and the third accommodating chamber.
[0025] In some embodiments, the first end plate has a first flow hole for the gas to pass through, and the first flow hole is connected to the third accommodating chamber and the first accommodating chamber respectively;
[0026] The second end plate has a second flow hole for the gas to pass through, and the second flow hole is communicated with the third accommodating chamber and the first accommodating chamber respectively.
[0027] In some embodiments, the separation component further comprises:
[0028] At least one set of first fixing plates, wherein the first fixing plates are located in the third accommodating cavity and connected to the inner wall of the third cylinder;
[0029] at least one set of second fixing plates, the second fixing plates being located in the third accommodating cavity and connected to the inner wall of the third cylinder;
[0030] From the direction of the first opening toward the second opening, the first fixing plate and the second fixing plate are sequentially arranged at intervals;
[0031] The second fixing plate has a third flow hole for gas to pass through.
[0032] In some embodiments, any one of the first end plate, the second end plate, the first fixed plate, and the second fixed plate has a plurality of correspondingly arranged first mounting holes; the cooling pipe is passed through at least one of the first mounting hole, the first flow hole, the second flow hole, and the third flow hole.
[0033] In some embodiments, any one of the first end plate, the second end plate, the first fixing plate, and the second fixing plate has a plurality of correspondingly arranged second mounting holes, and the pull rod is passed through the second mounting holes.
[0034] In some embodiments, the separation component further comprises:
[0035] A liquid discharge pipe is connected to the first cylinder and communicated with the interior of the gap to discharge waste liquid after gas-liquid separation.
[0036] In some embodiments, the first cylinder further comprises:
[0037] A demister, the demister is located in the first accommodating chamber and connected to the inner wall of the first cylinder, and is used to demister the gas after gas-liquid separation;
[0038] An air outlet pipe is communicated with the first accommodating chamber and is used to discharge the gas after cooling and separation.
[0039] Beneficial effects: The cooling separator of the piston compressor of the embodiment of the present application comprises a first cylinder, the first cylinder has a first accommodating chamber, and the first accommodating chamber has a connecting port; a cooling assembly, the cooling assembly comprises a accommodating portion and a cooling portion, the accommodating portion is connected to the first cylinder and sealed at the connecting port, the cooling portion is connected to the accommodating portion and is located in the first accommodating chamber, the cooling portion is used to cool the gas entering the first cylinder, and the accommodating portion is used to accommodate cooling liquid; a separation assembly, the separation assembly is located in the first accommodating chamber and connected to the inner wall of the first cylinder, the cooling portion is penetrated in the separation assembly, and the separation assembly is used to perform gas-liquid separation on the cooled gas; wherein, firstly, the liquid for cooling is passed into the accommodating portion, and the cooling liquid in the accommodating portion can enter the cooling portion located inside the first accommodating chamber, and at the same time, the gas to be processed is also passed into the inside of the first accommodating chamber, so that the cooling portion can cool the gas, and in the cooling process, the separation assembly will also perform gas-liquid separation on the gas, and separate the liquid droplets in the gas. This structure concentrates the functions of cooling and separation on the same device, reduces the footprint of the device, and can cool and separate the gas to be processed at the same time through one device. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0041] Figure 1 This is a schematic diagram of a front cross-sectional structure of a cooling separator in an embodiment of the present application;
[0042] Figure 2 This is a schematic diagram of the structure of the separation component in the embodiment of the present application;
[0043] Figure 3 This is a schematic diagram of the structure of the cooling unit in the embodiment of the present application;
[0044] Figure 4 This is a schematic diagram of the structure of the first end plate in the embodiment of the present application;
[0045] Figure 5 This is a schematic diagram of the structure of the second end plate in the embodiment of the present application;
[0046] Figure 6 It is a schematic diagram of a side cross-sectional structure at the position of the first fixing plate in the embodiment of the present application;
[0047] Figure 7 It is a schematic diagram of a side cross-sectional structure at the position of the second fixing plate in the embodiment of the present application;
[0048] Figure 8 This is a structural schematic diagram of the water flow direction in the embodiment of the present application;
[0049] Fig. 9 This is a structural schematic diagram of the airflow direction in the embodiment of the present application;
[0050] Reference numerals: 1-first cylinder; 11-first accommodating chamber; 111-connecting port; 12-inlet pipe; 13-outlet pipe; 2-cooling assembly; 21-accommodating portion; 211-second cylinder; 2111-second accommodating chamber; 212-water inlet pipe; 213-water outlet pipe; 214-tube sheet; 22-cooling portion; 221-cooling pipe; 222-distance pipe; 223-pull rod; 3-separation assembly; 31-third cylinder; 311-third accommodating chamber; 3111-first opening; 3112-second opening; 32-first end plate; 321-first flow hole; 33-second end plate; 331-second flow hole; 34-separation net; 35-first fixing plate; 36-second fixing plate; 361-third flow hole; 37-drain pipe; 4-demister; 5-buffer assembly; 51-anti-impact plate; 6-first mounting hole; 7-second mounting hole. DETAILED DESCRIPTION
[0051] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0052] In the description of the present application, it should be understood that the terms "length", "width", "thickness", "upper", "lower", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of the present application, "multiple" means two or more, and at least one means one, two or more, unless otherwise clearly and specifically defined.
[0053] Piston compressor devices are widely used in technical fields such as petroleum and chemical industry. In some working conditions, it is necessary to first cool and then separate the liquid in the gas, and then buffer the high-speed airflow before it can enter the system. This requires the airflow to pass through the pre-cooler and the pre-separator in sequence; however, due to some work site restrictions, it is impossible to install the pre-cooler and the pre-separator at the same time, which may result in the lack of one of the processing steps when processing the gas, making it impossible to cool and separate the gas to be processed at the same time. At the same time, the device is not convenient for buffering the high-speed flowing gas, so that the high-speed flowing gas may cause impact on some structures and cause damage.
[0054] In view of this, an embodiment of the present application provides a cooling separator for a piston compressor to overcome at least one of the above-mentioned technical problems.
[0055] See also Figure 1 In the embodiment of the present application, the cooling separator of the piston compressor includes a first cylinder 1, a cooling assembly 2, and a separation assembly 3. The first cylinder 1 has a first accommodating chamber 11, and the first accommodating chamber 11 is used to accommodate the gas to be processed, so that the gas flows inside the first accommodating chamber 11, and the first accommodating chamber 11 has a connecting port 111; the cooling assembly 2 includes a accommodating portion 21 and a cooling portion 22, and the accommodating portion 21 is connected to the first cylinder 1 and sealed at the connecting port 111. Specifically, the accommodating portion 21 and the first cylinder 1 can be connected by bolts. When a fault occurs inside the device, it is convenient to open the accommodating portion 21 to expose the connecting port 111, so that the staff can inspect the inside of the device through the connecting port 111; wherein the cooling portion 22 is connected to the accommodating portion 21 and is located in the first accommodating chamber 11, and the cooling portion 22 is used to cool the gas entering the first cylinder 1, and the accommodating portion 21 is used to accommodate the cooling liquid; that is, since the accommodating portion 21 can accommodate the liquid used to cool the gas, and the cooling liquid in the accommodating portion 21 can enter the accommodating portion 21 located in the first cylinder The cooling part 22 inside the cavity 11, and the gas to be treated will also be passed into the first accommodating cavity 11, so that the cooling part 22 can cool the gas. Specifically, when the cooling liquid flows inside the cooling part 22, it will absorb the heat in the gas, so that the temperature of the gas is reduced to achieve the cooling effect; the separation component 3 is located in the first accommodating cavity 11 and is connected to the inner wall of the first cylinder 1, and the cooling part 22 is penetrated by the separation component 3. During the cooling process of the gas through the cooling part 22, the temperature of the gas is reduced and liquid will be precipitated. At the same time, the gas also continuously flows inside the first accommodating cavity 11. When flowing through the separation component 3, the separation component 3 will separate the gas into gas and liquid, so that the liquid can be adsorbed on the separation component 3, and the gas can continue to flow. Therefore, this structure concentrates the functions of cooling and separation on the same device, reduces the footprint of the device, and can cool and separate the gas to be treated at the same time.
[0056] See also Figure 1 In some embodiments, the cooling separator of the piston compressor also includes a buffer assembly 5, and the buffer assembly 5 includes a bumper plate 51. Specifically, the bumper plate 51 can be a metal component, and the bumper plate 51 can be connected to the cooling part 22 by welding or bolts; at the same time, the first cylinder 1 also has an air inlet pipe 12 for introducing gas, and the air inlet pipe 12 is connected to the first accommodating chamber 11, so that the gas can enter the first accommodating chamber 11 through the air inlet pipe 12; the air inlet pipe 12 has an air inlet, and the bumper plate 51 is arranged toward the air inlet. Since the gas entering the first accommodating chamber 11 may have a higher flow rate, the bumper plate 51 arranged toward the air inlet can prevent the air flow from directly scouring the cooling part 22, which can play a buffering role for the gas.
[0057] Please continue reading Figure 1 In some embodiments, the accommodating portion 21 includes a tube sheet 214, a second cylinder 211, a water inlet pipe 212, and a water outlet pipe 213. The tube sheet 214 is connected to the first cylinder 1 and sealed at the connection port 111. Specifically, the tube sheet 214 can be connected to one end of the first cylinder 1 by bolts, so as to seal the connection port 111 to prevent gas leakage inside the first accommodating chamber 11; the second cylinder 211 has a second accommodating chamber 2111, and the second cylinder 211 is connected to the side of the tube sheet 214 away from the first cylinder 1, and the second cylinder 211 and the tube sheet 214 enclose the second accommodating chamber 2111, that is, the second cylinder 211 can be connected to the other side of the tube sheet 214 by bolts, so as to be connected to the first A cylinder 1 is arranged oppositely, and a second accommodating chamber 2111 formed by a second cylinder 211 and a tube sheet 214 can accommodate a cooling liquid for cooling; a water inlet pipe 212 is passed through the second cylinder 211 and communicated with the second accommodating chamber 2111; a water outlet pipe 213 is passed through the second cylinder 211 and communicated with the second accommodating chamber 2111, and the water outlet pipe 213 is arranged oppositely to the water inlet pipe 212. Specifically, the liquid for cooling can be cooling water, and the cooling water enters the interior of the second accommodating chamber 2111 through the water inlet pipe 212, and can be discharged through the water outlet pipe 213 after use.
[0058] Please also read Figure 1 , Figure 3 and Figure 8In some embodiments, the cooling unit 22 includes a plurality of cooling pipes 221. Specifically, the cross section of the cooling pipe 221 is U-shaped. The plurality of cooling pipes 221 are located inside the first accommodating chamber 11 and are arranged through the separation assembly 3. The plurality of cooling pipes 221 can be used to cool the gas entering the first accommodating chamber 11. The plurality of cooling pipes 221 are arranged through the separation assembly 3, so that the gas can be separated into gas and liquid through the separation assembly 3 at the same time during the cooling process. The cooling pipe 221 has a water inlet and a water outlet. The water inlet and the water outlet penetrate the tube sheet 214 and are connected to the second accommodating chamber 2111. Specifically, for the flow of the cooling liquid, please refer to Figure 8 The arrow direction in the figure is the flow direction of the cooling liquid. The cooling liquid enters the second accommodating chamber 2111 through the water inlet pipe 212. The two ends of the cooling tube 221, one end is the water inlet and the other end is the water outlet, both penetrate the tube plate 214 and are connected with the second accommodating chamber 2111. The cooling liquid entering the second accommodating chamber 2111 enters the cooling tube 221 through the water inlet and flows in the cooling tube 221. During the flow, the heat of the gas in the first accommodating chamber 11 is absorbed, and then flows out through the water outlet, and flows into the second accommodating chamber 2111 again, and finally flows out through the water outlet pipe 213.
[0059] Please continue reading Figure 1 and Figure 3 In some embodiments, the cooling unit 22 further includes a plurality of tie rods 223 and a plurality of distance tubes 222. The plurality of tie rods 223 are located in the first accommodating cavity 11 and connected to the tube sheet 214. The tie rods 223 are arranged around the cooling tube 221. Specifically, one end of the plurality of tie rods 223 is connected to the tube sheet 214 by threads, which is convenient for disassembly and assembly. At the same time, when the plurality of tie rods 223 are arranged, the plurality of tie rods 223 are arranged on the periphery of the cooling tube 221 and arranged around the cooling tube 221; the plurality of distance tubes 222 are sleeved on the tie rods 223. The inner diameter of the cross section of the distance tubes 222 is greater than the outer diameter of the cross section of the tie rods 223, so that the distance tubes 222 can be sleeved on the tie rods 223. At the same time, the plurality of distance tubes 222 can be set to different lengths as needed to meet the distance requirements.
[0060] Please also read Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5In some embodiments, the separation assembly 3 includes a third cylinder 31, a first end plate 32, a second end plate 33, and a separation net 34. The third cylinder 31 is located in the first accommodating chamber 11 and is spaced apart from the first cylinder 1; there is a gap between the third cylinder 31 and the first cylinder 1; the third cylinder 31 has a third accommodating chamber 311, and the third accommodating chamber 311 has a first opening 3111 and a second opening 3112 relative to each other. Specifically, the gas entering the first accommodating chamber 11 will enter the third accommodating chamber 311 through the first opening 3111, flow in the third accommodating chamber 311, and then flow out of the third accommodating chamber 311 from the second opening 3112; the first end plate 32 is connected to the third cylinder 31 and covers part of the first opening 3111, and the first end plate 32 only covers part of the first opening 3111, so that the gas can still enter the third accommodating chamber 311 through the first opening 3111 and be cooled by the cooling pipe 221 passing through the third accommodating chamber 311; the second end plate 33 is connected to the third cylinder 31 The body 31 is connected to and covers a part of the second opening 3112, and the second end plate 33 also only covers a part of the second opening 3112, so that the gas can still be discharged from the inside of the third accommodating chamber 311 through the second opening 3112. The first end plate 32 and the second end plate 33 are connected to the two ends of the third cylinder 31, and are simultaneously connected to the inner wall of the first cylinder 1, which can be used to support and limit the third cylinder 31; the separation net 34 is located in the gap and connects the third cylinder 31 and the first cylinder 1 respectively. The outer wall of the third cylinder 31 has a plurality of perforations, which are respectively connected to the gap and the third accommodating chamber 311. Specifically, the gas entering the third accommodating chamber 311 can enter the inside of the gap from the plurality of perforations on the outer wall of the third cylinder 31, and thus be filtered by the separation net 34 arranged inside the gap, so as to filter out water droplets in the gas and separate particles with a diameter greater than 3 to 5 μm in the gas.
[0061] Please continue reading Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 In some embodiments, the first end plate 32 has a first flow hole 321 for gas to pass through, and the first flow hole 321 is respectively connected to the third accommodating chamber 311 and the first accommodating chamber 11, so that the gas entering the first accommodating chamber 11 can enter the third accommodating chamber 311 through the first flow hole 321; the second end plate 33 has a second flow hole 331 for gas to pass through, and the second flow hole 331 is respectively connected to the third accommodating chamber 311 and the first accommodating chamber 11, so that the gas entering the third accommodating chamber 311 can be discharged from the third accommodating chamber 311 through the second flow hole 331 and re-enter the first accommodating chamber 11.
[0062] Please also read Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 In some embodiments, the separation assembly 3 further includes at least one group of first fixing plates 35 and at least one group of second fixing plates 36, wherein one group is one. The first fixing plate 35 is located in the third accommodating chamber 311 and connected to the inner wall of the third cylinder 31; at least one group of second fixing plates 36, the second fixing plate 36 is located in the third accommodating chamber 311 and connected to the inner wall of the third cylinder 31; preferably, there can be two first fixing plates 35 and one second fixing plate 36, and the first fixing plates 35 and the second fixing plates 36 are arranged in sequence from the first opening 3111 to the second opening 3112; the second fixing plate 36 has a third flow hole 361 for gas to pass through; for the flow of gas, please refer to Fig. 9 , the arrow direction in the figure is the flow direction of the gas. The gas entering the first accommodating chamber 11 through the intake pipe 12 can enter the third accommodating chamber 311 through the first flow hole 321 on the first end plate 32. At this time, one of the first fixing plates 35 will block the gas entering the third accommodating chamber 311, so that the gas can only enter the gap through the multiple perforations on the outer wall of the third cylinder 31 and be filtered by the separation net 34 in the gap. After bypassing the first fixing plate 35, a part of the gas will continue to flow along the gap until it is blocked by the second end plate 33 and re-enters the third accommodating chamber 311. The other part of the gas will impact the separation net 34 and the inner wall of the first cylinder 1, and will return to re-enter the third accommodating chamber 311 and pass through the second fixing plate 3 The gas continues to flow through the third flow hole 361 on 6 until the gas impacts on another first fixed plate 35, so that the gas re-enters the gap through the multiple perforations on the outer wall of the third cylinder 31 and is filtered by the separation net 34 in the gap. After bypassing the other first fixed plate 35, the gas impacts the separation net 34 and the inner wall of the first cylinder 1, and is blocked by the second end plate 33. It will return and re-enter the interior of the third accommodating chamber 311, and finally leave the interior of the third accommodating chamber 311 through the second flow hole 331 on the second end plate 33. In this process, the cooling pipe 221 running through the third accommodating chamber 311 continuously cools the gas, and then continuously separates the gas from liquid through the separation net 34, thereby improving the gas-liquid separation effect and removing particulate impurities with a diameter greater than 3 to 5 μm in the gas.
[0063] Please also read Figure 4 , Figure 5 , Figure 6 and Figure 7In some embodiments, any one of the first end plate 32, the second end plate 33, the first fixed plate 35, and the second fixed plate 36 has a plurality of correspondingly arranged first mounting holes 6; the cooling pipe 221 is passed through at least one of the first mounting hole 6, the first flow hole 321, the second flow hole 331, and the third flow hole 361; specifically, since there are multiple U-shaped cooling pipes 221, and the sizes of the cooling pipes 221 may also be different, and the sizes of the first mounting hole 6, the first flow hole 321, the second flow hole 331, and the third flow hole 361, as well as the setting positions may be different, the cooling pipe 221, when being set, at least passes through one of the first mounting hole 6, the first flow hole 321, the second flow hole 331, and the third flow hole 361.
[0064] Please continue reading Figure 4 , Figure 5 , Figure 6 and Figure 7 In some embodiments, any one of the first end plate 32, the second end plate 33, the first fixing plate 35, and the second fixing plate 36 has a plurality of correspondingly arranged second mounting holes 7, and the pull rod 223 is inserted through the second mounting holes 7; specifically, through the pull rod 223 and the spacing tube 222 sleeved thereon, the pull rod 223 can pass through the second mounting holes 7 on the first end plate 32, the second end plate 33, the first fixing plate 35, and the second fixing plate 36. During the insertion process, a plurality of spacing tubes 222 are sleeved on the pull rod 223, and at the same time, the first end plate 32, the second end plate 33, the first fixing plate 35, and the second fixing plate 36 are located. Between two adjacent plates 36, or between the first end plate 32 and the tube plate 214, the distance between these structures is limited, one end of the pull rod 223 is connected to the tube plate 214 by a thread, and a nut is provided at the connection between the other end and the second end plate 33 to limit the pull rod 223; wherein, the anti-collision plate 51 can be bolted or welded to one of the distance tubes 222 sleeved on the pull rod 223 located at the top, so that the anti-collision plate 51 is set toward the air inlet to buffer the gas entering the device and prevent the gas from directly acting on the cooling pipe 221, causing vibration instability and corrosion of the cooling pipe 221.
[0065] Please also read Figure 1 and Figure 2 In some embodiments, the separation component 3 also includes a drain pipe 37, which is connected to the first cylinder 1 and communicated with the inside of the gap to discharge the waste liquid after gas-liquid separation. Specifically, after the separation net 34 separates the gas into gas and liquid, the separated liquid will flow downward along the separation net 34 and the inner wall of the first cylinder 1 under the action of gravity, flow to the bottom of the inner wall of the first cylinder 1, and then be discharged through the drain pipe 37 communicated with the gap.
[0066] See also Figure 1In some embodiments, the first cylinder 1 further includes a demister 4 and an air outlet pipe 13. The demister 4 is located in the first accommodating chamber 11 and connected to the inner wall of the first cylinder 1, and is used to demister the gas after gas-liquid separation. The demister 4 is a structure with a wire mesh, and can further demister the separated gas; the air outlet pipe 13 is connected to the first accommodating chamber 11, and is used to discharge the gas after cooling, separation and demistering.
[0067] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0068] The cooling separator of the piston compressor provided in the embodiment of the present application is introduced in detail above, and the principle and implementation mode of the present application are explained by using specific examples. The description of the above embodiments is only used to help understand the technical solution and core idea of the present application; ordinary technicians in this field should understand that: they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present application.
Claims
1. A cooling separator for a piston compressor, characterized in that: include: A first cylinder (1), wherein the first cylinder (1) has a first accommodating chamber (11), and the first accommodating chamber (11) has a connecting port (111); A cooling component (2), the cooling component (2) comprising a containing portion (21) and a cooling portion (22), the containing portion (21) being connected to the first cylinder (1) and sealed to the connecting port (111), the cooling portion (22) being connected to the containing portion (21) and being located in the first containing cavity (11), the cooling portion (22) being used to cool the gas entering the first cylinder (1), and the containing portion (21) being used to contain cooling liquid; A separation component (3), the separation component (3) is located in the first accommodating chamber (11) and connected to the inner wall of the first cylinder (1), the cooling part (22) is penetrated by the separation component (3), and the separation component (3) is used to perform gas-liquid separation on the gas after cooling.
2. The cooling separator of the piston compressor according to claim 1, characterized in that: Also includes: A buffer assembly (5), the buffer assembly (5) comprising a bumper plate (51), the bumper plate (51) being connected to the cooling portion (22); the first cylinder (1) also having an air inlet pipe (12) for introducing gas, the air inlet pipe (12) being connected to the first accommodating chamber (11); the air inlet pipe (12) having an air inlet port, the bumper plate (51) being arranged towards the air inlet port for buffering the gas.
3. The cooling separator of the piston compressor according to claim 1, characterized in that: The accommodating portion (21) comprises: a tube sheet (214), the tube sheet (214) being connected to the first cylinder (1) and sealed to the connection port (111); a second cylinder (211), the second cylinder (211) having a second accommodating cavity (2111), the second cylinder (211) being connected to a side of the tube sheet (214) away from the first cylinder (1), and the second cylinder (211) and the tube sheet (214) enclosing the second accommodating cavity (2111); a water inlet pipe (212) passing through the second cylinder (211) and communicating with the second accommodating chamber (2111); A water outlet pipe (213) is provided through the second cylinder (211) and is in communication with the second accommodating chamber (2111); the water outlet pipe (213) is arranged opposite to the water inlet pipe (212).
4. The cooling separator of the piston compressor according to claim 3, characterized in that: The cooling unit (22) comprises: A plurality of cooling pipes (221), wherein the plurality of cooling pipes (221) are located in the first accommodating cavity (11) and are penetrated through the separation component (3); the cooling pipe (221) has a water inlet and a water outlet, wherein the water inlet and the water outlet penetrate through the tube plate (214) and are communicated with the second accommodating cavity (2111).
5. The cooling separator of the piston compressor according to claim 4, characterized in that: The cooling unit (22) further includes: a plurality of tie rods (223), wherein the plurality of tie rods (223) are located in the first accommodating cavity (11) and connected to the tube sheet (214), and the tie rods (223) are arranged around the cooling tube (221); A plurality of distance tubes (222), wherein the plurality of distance tubes (222) are sleeved on the pull rod (223).
6. The cooling separator of the piston compressor according to claim 5, characterized in that: The separation component (3) comprises: a third cylinder (31), the third cylinder (31) being located in the first accommodating chamber (11) and spaced apart from the first cylinder (1); a gap being provided between the third cylinder (31) and the first cylinder (1); the third cylinder (31) having a third accommodating chamber (311), the third accommodating chamber (311) having a first opening (3111) and a second opening (3112) opposite to each other; A first end plate (32) connected to the third cylinder (31) and covering a portion of the first opening (3111); A second end plate (33), connected to the third cylinder (31) and covering a portion of the second opening (3112); A separation net (34), the separation net (34) is located in the gap and respectively connects the third cylinder (31) and the first cylinder (1), the outer wall of the third cylinder (31) has a plurality of perforations, and the perforations are respectively connected to the gap and the third accommodating chamber (311).
7. The cooling separator of the piston compressor according to claim 6, characterized in that: The first end plate (32) has a first flow hole (321) for the gas to pass through, and the first flow hole (321) is connected to the third accommodating chamber (311) and the first accommodating chamber (11) respectively; The second end plate (33) has a second flow hole (331) for the gas to pass through, and the second flow hole (331) is connected to the third accommodating chamber (311) and the first accommodating chamber (11) respectively.
8. The cooling separator of the piston compressor according to claim 7, characterized in that: The separation component (3) further comprises: at least one set of first fixing plates (35), wherein the first fixing plates (35) are located in the third accommodating cavity (311) and connected to the inner wall of the third cylinder (31); at least one set of second fixing plates (36), wherein the second fixing plates (36) are located in the third accommodating cavity (311) and connected to the inner wall of the third cylinder (31); From the direction of the first opening (3111) toward the second opening (3112), the first fixing plate (35) and the second fixing plate (36) are arranged in sequence and spaced apart; The second fixing plate (36) has a third flow hole (361) for gas to pass through.
9. The cooling separator of the piston compressor according to claim 8, characterized in that: Any one of the first end plate (32), the second end plate (33), the first fixing plate (35), and the second fixing plate (36) has a plurality of correspondingly arranged first mounting holes (6); the cooling pipe (221) is passed through at least one of the first mounting hole (6), the first flow hole (321), the second flow hole (331), and the third flow hole (361).
10. The cooling separator of the piston compressor according to claim 8, characterized in that: Any one of the first end plate (32), the second end plate (33), the first fixing plate (35), and the second fixing plate (36) has a plurality of correspondingly arranged second mounting holes (7), and the pull rod (223) is passed through the second mounting hole (7).
11. The cooling separator of the piston compressor according to claim 6, characterized in that: The separation component (3) further comprises: A liquid discharge pipe (37), the liquid discharge pipe (37) is connected to the first cylinder (1) and communicates with the interior of the gap, and is used to discharge waste liquid after gas-liquid separation.
12. The cooling separator of the piston compressor according to claim 1, characterized in that: The first cylinder (1) further comprises: a demister (4), the demister (4) being located in the first accommodating chamber (11) and connected to the inner wall of the first cylinder (1), and being used for demistering the gas after gas-liquid separation; An air outlet pipe (13), the air outlet pipe (13) is in communication with the first accommodating chamber (11) and is used to discharge the gas after cooling and separation.