Wear-resistant valve assembly

By designing wear-resistant protection mechanisms on the valve discs, and using precise positioning and installation of components such as guide rods, solid disks and screws, the wear problem caused by water flow erosion is solved, the wear resistance and service life of the valve is improved, and the valve is guaranteed. The valve is operated stably.

CN222315958UActive Publication Date: 2025-01-07NANTONG RUNHANG SHIP MASCH MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420855829.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-07
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During long-term use, the valve discs cause wear and scratches due to water flow erosion, which reduces wear resistance. Especially in high-speed fluids, the erosion effect is obvious, resulting in loss of smoothness and increased friction.

Method used

A wear-resistant protection mechanism is designed, including a guide rod, upper and lower solid disk, adapter groove, fixing plate, rotary shaft, screw and butterfly nut to protect the valve flap surface from water flow through precise positioning and stable installation. Scrub to improve impact resistance and wear resistance.

Benefits of technology

It effectively reduces wear and scratches on the surface of the valve disc, improves the wear resistance and service life of the valve disc, and ensures the stable operation of the valve, preventing the valve from shaking or loosening under the impact of the water flow.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222315958U_ABST
    Figure CN222315958U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of valves, and particularly discloses a wear-resisting valve assembly which comprises a valve, a valve seat is arranged in the valve, a water control table is fixedly connected to the top of the valve seat, a water outlet is formed in the bottom of the water control table, a rotating rod is connected to the inner surface of the water control table in a threaded and sleeved mode, and a rotary knob is arranged at the top of the rotating rod. A rotary plug is arranged at the bottom of the rotary rod, a valve clack is arranged on the outer surface of the rotary rod, a wear-resistant protection mechanism is arranged on the outer surface of the valve clack and comprises a guide rod fixedly connected to the outer surface of the valve clack, and a lower fixing disc is arranged at the bottom of the valve clack. According to the wear-resistant valve assembly, the upper fixing disc and the lower fixing disc are stably installed on the periphery of the valve clack through the wear-resistant protection mechanism, the surface of the valve clack is effectively protected against the influence of long-term washing of water flow, wear and scratches on the surface of the valve clack are reduced, the wear resistance of the valve clack is improved, and the service life of the valve clack is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of valve technology, and in particular to a wear-resistant valve component. Background Art

[0002] A valve is a mechanical device used to control the flow of fluid. It usually consists of one or more movable discs and a valve body. The main function of a valve is to allow fluid to pass when needed, or to prevent fluid flow when not needed, thereby achieving fluid control, regulation and cut-off.

[0003] The valve disc in the valve will be washed by the water flow during long-term use, causing wear and scratches on the surface of the valve disc. Especially in the case of high-speed fluid, the scouring effect is more obvious. This scouring effect will cause the surface of the valve disc to gradually lose its smoothness, increase friction and wear, and reduce its wear resistance. Utility Model Content

[0004] In view of this, the purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a wear-resistant valve assembly to solve the problems existing in the prior art.

[0005] To achieve the above purpose, the utility model provides a wear-resistant valve assembly, including a valve, a valve seat is arranged inside the valve, the top of the valve seat is fixedly connected to a water control platform, the bottom of the water control platform is provided with a water outlet, the inner surface of the water control platform is threadedly sleeved with a rotating rod, the top of the rotating rod is provided with a knob, the bottom of the rotating rod is provided with a plug, the outer surface of the rotating rod is provided with a valve disc, and the outer surface of the valve disc is provided with a wear-resistant protective mechanism.

[0006] Preferably, the wear-resistant protection mechanism includes a guide rod fixedly connected to the outer surface of the valve disc, and a lower fixed plate is provided at the bottom of the valve disc. The upper fixed plate and the lower fixed plate can be simply and quickly assembled to the valve disc through the wear-resistant protection mechanism, making it more impact-resistant and wear-resistant.

[0007] Preferably, an upper fixed plate is movably mounted on the top of the lower fixed plate, and the outer surfaces of the lower fixed plate and the upper fixed plate are both provided with adapting grooves, and the adapting grooves and the guide rods can be just snapped together.

[0008] Preferably, a fixing plate is fixedly connected to the outer surface of the lower fixing plate, a rotating shaft is fixedly penetrated through the inner side of the fixing plate, and a plurality of groups of recessed grooves are provided at the edges of the lower fixing plate and the upper fixing plate to facilitate the embedding of the screw.

[0009] Preferably, the outer surface of the rotating shaft is rotatably connected with a screw rod, and the outer surface of the screw rod is threadedly sleeved with a butterfly nut.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The wear-resistant valve assembly uses a wear-resistant protection mechanism to stably install the upper and lower sets of fixed plates on the periphery of the valve disc, effectively protecting the valve disc surface from the influence of long-term erosion by water flow, reducing the wear and scratches on the valve disc surface, and improving the wear resistance and service life of the valve disc.

[0012] 2. The wear-resistant valve assembly has two sets of upper and lower fixed plates, which ensure the stability of the valve disc through precise engagement and firm installation, preventing it from shaking or loosening under the impact of water flow, thereby ensuring the normal operation of the valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of this application;

[0014] Figure 2 This is a schematic diagram of the bottom structure of the knob for this application;

[0015] Figure 3 This is a schematic diagram of the water control station structure for this application;

[0016] Figure 4 This is a schematic diagram of the surface structure of the upper and lower solid disks of this application;

[0017] Figure 5 This is a schematic diagram of the surface structure of the valve disc of this application;

[0018] Figure 6 For this application Figure 5 Enlarged view of point a in the middle.

[0019] Among them: 1. valve; 2. valve seat; 3. water control platform; 4. water outlet; 5. rotary rod; 6. knob; 7. plug; 8. valve disc; 9. guide rod; 10. lower fixed plate; 11. upper fixed plate; 12. adapter groove; 13. fixing plate; 14. rotating shaft; 15. screw; 16. butterfly nut. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0021] See also Figure 1-6A wear-resistant valve assembly comprises a valve 1, a valve seat 2 is arranged inside the valve 1, a water control platform 3 is fixedly connected to the top of the valve seat 2, a water outlet 4 is arranged at the bottom of the water control platform 3, a rotating rod 5 is threadedly sleeved on the inner surface of the water control platform 3, a knob 6 is arranged on the top of the rotating rod 5, a plug 7 is arranged at the bottom of the rotating rod 5, a valve disc 8 is arranged on the outer surface of the rotating rod 5, and a wear-resistant protective mechanism is arranged on the outer surface of the valve disc 8.

[0022] Through the above technical solution, when the valve 1 is in use, the rotary rod 5 can be moved up and down by turning the knob 6, so that the plug 7 can block or open the water outlet 4, and cooperate with the valve flap 8 to control the size of the water flow, so that the water flows out through the outer opening of the water control platform 3. In the process of the water flow flushing back and forth, in order to improve the strength and wear resistance of the valve flap 8, a wear-resistant protection mechanism is designed.

[0023] Specifically, the wear-resistant protection mechanism includes a guide rod 9 fixedly connected to the outer surface of the valve disc 8 , and a lower fixed plate 10 is arranged at the bottom of the valve disc 8 .

[0024] Through the above technical solution, five groups of guide rods 9 are provided, which are respectively matched with five matching grooves 12.

[0025] Specifically, an upper fixing plate 11 is movably mounted on the top of the lower fixing plate 10 , and outer surfaces of the lower fixing plate 10 and the upper fixing plate 11 are both provided with adapting grooves 12 .

[0026] Through the above technical solution, the upper fixing plate 11 and the lower fixing plate 10 are provided with matching adapting grooves 12 which can just clamp the guide rod 9 and achieve the effect of precise positioning.

[0027] Specifically, a fixing plate 13 is fixedly connected to the outer surface of the lower fixing plate 10 , and a rotating shaft 14 is fixedly penetrated through the inner side of the fixing plate 13 .

[0028] Through the above technical solution, when the screw 15 rotates along the rotating shaft 14 , its surface can just fit into the grooves opened at the edges of the upper fixing plate 11 and the lower fixing plate 10 .

[0029] Specifically, a screw rod 15 is rotatably connected to the outer surface of the rotating shaft 14 , and a butterfly nut 16 is threadedly sleeved on the outer surface of the screw rod 15 .

[0030] Through the above technical solution, the butterfly nut 16 can stably limit the screw rod 15 after the position is adjusted, so that the upper and lower sets of fixing plates can be stably installed on the outer periphery of the valve disc 8.

[0031] Working principle: When the valve 1 is in use, the rotary rod 5 can be moved up and down by turning the knob 6, thereby driving the plug 7 to block or open the water outlet 4 to allow water to flow out, and the valve flap 8 can control the size of the water flow, allowing the water to pass through the outer opening of the water control platform 3 at different flow rates. Considering that in the process of water flowing through the inside of the water control platform 3, the water flow will flush the valve flap 8 for a long time, which will easily cause the surface of the valve flap 8 to gradually lose its smoothness, increase surface wear, and reduce wear resistance. In view of this, a wear-resistant protection mechanism is designed, by respectively clamping the upper solid plate 11 and the lower solid plate 10 on the upper and lower parts of the valve flap 8, By cooperating with the matching grooves 12 on the surfaces of the two sets of solid plates and accurately engaging the corresponding guide rods 9, the upper solid plate 11 and the lower solid plate 10 can be placed in the accurate installation position. Then, the screw 15 is rotated along the rotating shaft 14 to allow each screw 15 to be embedded in the corresponding grooves at the edges of the upper and lower sets of solid plates. Finally, the butterfly nut 16 is screwed down along the surface of the screw 15 until the butterfly nut 16 is tightly against the upper surface of the upper solid plate 11. The upper and lower sets of solid plates can be stably and quickly installed on the outer periphery of the valve disc 8, effectively protecting the surface of the valve disc 8 from the influence of long-term erosion by water flow, reducing the wear and scratches on the surface of the valve disc 8, and improving the wear resistance and service life of the valve disc 8.

[0032] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant valve assembly, comprising a valve (1), characterized in that: The valve (1) is provided with a valve seat (2) inside, the top of the valve seat (2) is fixedly connected to a water control platform (3), the bottom of the water control platform (3) is provided with a water outlet (4), the inner surface of the water control platform (3) is threadedly sleeved with a rotary rod (5), the top of the rotary rod (5) is provided with a knob (6), the bottom of the rotary rod (5) is provided with a cock (7), the outer surface of the rotary rod (5) is provided with a valve flap (8), and the outer surface of the valve flap (8) is provided with a wear-resistant protective mechanism.

2. A wear-resistant valve assembly according to claim 1, characterized in that: The wear-resistant protection mechanism comprises a guide rod (9) fixedly connected to the outer surface of the valve flap (8), and a lower fixed plate (10) is arranged at the bottom of the valve flap (8).

3. A wear-resistant valve assembly according to claim 2, characterized in that: An upper fixing plate (11) is movably mounted on the top of the lower fixing plate (10), and the outer surfaces of the lower fixing plate (10) and the upper fixing plate (11) are both provided with matching grooves (12).

4. A wear-resistant valve assembly according to claim 2, characterized in that: A fixing plate (13) is fixedly connected to the outer surface of the lower fixing plate (10), and a rotating shaft (14) is fixedly penetrated through the inner side of the fixing plate (13).

5. A wear-resistant valve assembly according to claim 4, characterized in that: The outer surface of the rotating shaft (14) is rotatably connected with a screw rod (15), and the outer surface of the screw rod (15) is threadedly sleeved with a butterfly nut (16).