Transmission structure of walking beam furnace

By introducing a stepping collection mechanism and heat dissipation components into the stepping furnace, the problem of oxide accumulation was solved, and stable operation of the transmission structure and long service life of the equipment were achieved.

CN222317660UActive Publication Date: 2025-01-07WUXI XINDING METAL PROD CO LTD
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Patent Information

Application Number
CN202421130629.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-07
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In existing walking beam furnaces, when the hydraulic drive walking mechanism is in use, oxides form on the surface of the billet during the heating process. These oxides accumulate during the continuous walking process, affecting the normal operation of the transmission structure.

Method used

A transmission structure including a stepping collection mechanism and a heat dissipation component was designed. The motor drives the rotating column to rotate the belt and transmission column, thereby collecting and dissipating oxides and preventing oxide accumulation. The stepping beam is also cooled by a water pump and a pipeline system.

Benefits of technology

Effective collection and cleaning of oxides prevents them from affecting the transmission structure, improves transmission stability and equipment lifespan, and reduces equipment failure rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transmission structure of a stepping type heating furnace, which belongs to the technical field of heating furnaces and comprises a frame body, a stepping collecting mechanism is arranged on one side of the frame body, a radiating component is arranged on one side of the frame body, and a circulating component is arranged on one side of the stepping collecting mechanism. A rotating column is rotated, a transmission column is driven to rotate through a belt, when the rotating column and the transmission column rotate, a fixing ring is synchronously driven to rotate, then a pushing block, an extending plate and a stepping beam are made to rotate and displace, the stepping beam is higher than a fixing plate when lifted, stepping is formed, and a blank is moved; oxide residues falling when the blanks move can fall into the collecting box; the heat dissipation assembly is arranged, the water pump is started, water in the water tank is pumped out, the water passes through the conveying pipeline and the first hose and then is injected into the conveying hole, heat dissipation is conducted on the walking beam in use, and the walking beam is prevented from being damaged due to overheating.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating furnaces, in particular to a transmission structure of a walking-beam heating furnace. Background Art

[0002] The walking-beam heating furnace is a continuous heating furnace that moves the billet forward step by step by the rising, advancing, descending and retreating movements of the furnace bottom or water-cooled metal beam. This heating furnace relies on a special stepping mechanism and moves along a certain trajectory, allowing the steel in the furnace to move forward step by step.

[0003] The existing walking beam heating furnace's walking system does not transfer work materials smoothly, occupies a large volume, has a small carrying capacity, and has a high failure rate.

[0004] The existing patent (Announcement No.: CN219390469U) is a hydraulic transmission stepping mechanism of a walking heating furnace. It can control the horizontal movement of the second transmission plate and the up and down movement of the first transmission plate respectively by setting a hydraulic stepping mechanism, so as to complete the stepping transmission of the aluminum wool rod, and the aluminum wool rod can be continuously moved forward in the furnace over and over again. The transmission is stable, the volume is small, the layout is compact, the mechanism is simplified and the mechanical transmission parts are reduced, the load-bearing capacity is large, it is easy to realize stepless speed regulation and overload and safety protection, it is easy to complete complex mechanical movements, the hydraulic components can be self-lubricated, the service life is long, it is convenient for precise automatic control, and a high-quality hydraulic system is used to reduce the occurrence rate of equipment failures.

[0005] In view of the above problems, the existing patent provides a solution. When in use, when the blank comes into contact with oxygen in the air during the heating process, a layer of oxide will be formed on its surface. During the continuous stepping process, the blank will continue to rise and fall, and then the oxide will fall off. If it is not collected, it will continue to accumulate and affect the parts of the stepping mechanism.

[0006] Therefore, a transmission structure of a walking beam heating furnace is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a transmission structure of a walking-beam heating furnace, which can solve the problem that in the existing hydraulic transmission stepping mechanism of a walking-beam heating furnace, when the blank is in use, a layer of oxide will be formed on its surface when it comes into contact with oxygen in the air during the heating process, and the blank will continue to rise and fall during the continuous stepping process, thereby dropping the oxide. If it is not collected, it will continue to accumulate and affect the parts of the stepping mechanism.

[0008] To achieve the above object, the utility model provides the following technical solution: a transmission structure of a walking beam heating furnace, comprising a frame, a step collecting mechanism is arranged on one side of the frame, a heat dissipation component is arranged on one side of the frame, and a circulation component is arranged on one side of the step collecting mechanism;

[0009] The step-by-step collecting mechanism comprises a fixed plate, a motor, a rotating column, a transmission column, a belt, a fixed ring, a pushing block, an extension plate, a step-by-step beam and a collecting box. The plurality of fixed plates are fixedly connected to one side of the frame, the motor is bolted to one side of the frame, the rotating column is fixedly connected to the output end of the motor, the transmission column is rotatably connected to one side of the frame, the belt is arranged on the outer wall of the rotating column and the transmission column, the plurality of fixed rings are respectively fixedly connected to the outer walls of the rotating column and the transmission column, the plurality of pushing blocks are respectively hinged to one side of the plurality of fixed rings, the plurality of extension plates are respectively fixedly connected to one side of the plurality of pushing blocks, the plurality of step-by-step beams are respectively fixedly connected to the top of the plurality of extension plates, and the collecting box is arranged on one side of the frame.

[0010] Preferably, the heat dissipation assembly includes a water tank, a support plate, a water pump, a transmission pipe, a first hose and a transmission hole, the multiple water tanks are respectively fixedly connected to both sides of the frame, the multiple support plates are respectively fixedly connected to both sides of the frame, the multiple water pumps are respectively arranged on the top of the multiple support plates, the multiple transmission pipes are respectively arranged on one side of the multiple water pumps, the multiple first hoses are respectively arranged on one side of the multiple transmission pipes, and the multiple transmission holes are respectively opened inside the multiple stepping beams.

[0011] Preferably, the circulation component includes a second hose and an injection pipe, multiple second hoses are respectively arranged at the bottom of multiple stepping beams, multiple injection pipes are respectively arranged on one side of the multiple second hoses, and the other side of the multiple injection pipes are respectively fixedly connected to one side of the water tank.

[0012] Preferably, a plurality of extension columns are fixedly connected to one side of the frame, and a limit plate is hingedly connected to the outer wall of the extension column.

[0013] Preferably, a protrusion is fixedly connected to the top of the walking beam, and the number of the protrusions is several and evenly arranged.

[0014] Preferably, a water injection pipe is fixedly connected to the top of the water tank, and a dust cap is clamped on the top of the water injection pipe.

[0015] Preferably, one side of the pushing block is fixedly connected to a supporting block.

[0016] Preferably, a hook is fixedly connected to one side of the collection box.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with a stepping collection mechanism, the motor is started, the rotating column is rotated, and the transmission column is driven to rotate by the belt. When the rotating column and the transmission column rotate, the fixed ring is synchronously driven to rotate, thereby causing the push block, the extension plate and the stepping beam to rotate and displace. The stepping beam is higher than the fixed plate when it is raised, forming a step to move the blank. The oxide residue dropped by the blank during movement will fall into the collection box, which is convenient for subsequent staff to clean up while avoiding affecting the movement of the fixed ring and the push block.

[0019] 2. The present application is provided with a heat dissipation component, starts a water pump, pumps water out of the water tank, and injects the water into the transmission hole after passing through the transmission pipe and the first hose, so as to dissipate the heat of the stepping beam in use and prevent it from being damaged by overheating due to continuous contact with the heated blank. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is the overall structure diagram of the utility model;

[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in the front view;

[0023] Figure 3 It is a cross-sectional structural diagram of the circulation component of the utility model;

[0024] Figure 4 It is a cross-sectional structural schematic diagram of the utility model from the right side;

[0025] Figure 5 It is a structural schematic diagram of the heat dissipation component of the utility model.

[0026] Description of reference numerals:

[0027] 1. Frame; 2. Stepping collection mechanism; 3. Heat dissipation component; 4. Circulation component; 201. Fixed plate; 202. Motor; 203. Rotating column; 204. Transmission column; 205. Belt; 206. Fixed ring; 207. Push block; 208. Extension plate; 209. Stepping beam; 210. Collection box; 301. Water tank; 302. Support plate; 303. Water pump; 304. Transmission pipeline; 305. First hose; 306. Transmission hole; 401. Second hose; 402. Injection pipeline; 5. Extension column; 6. Limiting plate; 7. Bump; 8. Water injection pipeline; 9. Dust cap; 10. Support block; 11. Hook ring. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A transmission structure of a walking beam heating furnace, comprising a frame 1, a stepping collecting mechanism 2 is provided on one side of the frame 1, a heat dissipation component 3 is provided on one side of the frame 1, and a circulation component 4 is provided on one side of the stepping collecting mechanism 2;

[0031] The stepping collection mechanism 2 includes a fixed plate 201, a motor 202, a rotating column 203, a transmission column 204, a belt 205, a fixed ring 206, a pushing block 207, an extension plate 208, a stepping beam 209 and a collection box 210. The multiple fixed plates 201 are fixedly connected to one side of the frame 1, the motor 202 is bolted to one side of the frame 1, the rotating column 203 is fixedly connected to the output end of the motor 202, the transmission column 204 is rotatably connected to one side of the frame 1, the belt 205 is arranged on the outer wall of the rotating column 203 and the transmission column 204, the multiple fixed rings 206 are respectively fixedly connected to the outer walls of the rotating column 203 and the transmission column 204, the multiple pushing blocks 207 are respectively hinged to one side of the multiple fixed rings 206, the multiple extension plates 208 are respectively fixedly connected to one side of the multiple pushing blocks 207, the multiple stepping beams 209 are respectively fixedly connected to the top of the multiple extension plates 208, and the collection box 210 is arranged on one side of the frame 1.

[0032] Specifically, Figure 1 As shown, a plurality of extension columns 5 are fixedly connected to one side of the frame 1 , and a limit plate 6 is hinged to the outer wall of the extension column 5 .

[0033] Specifically, Figure 1 As shown, a protrusion 7 is fixedly connected to the top of the walking beam 209, and the number of the protrusions 7 is several and evenly arranged.

[0034] Specifically, Figure 2 As shown, one side of the pushing block 207 is fixedly connected to the supporting block 10 .

[0035] Specifically, Figure 1 As shown, a hook ring 11 is fixedly connected to one side of the collection box 210 .

[0036] When in use, the motor 202 is started to rotate the rotating column 203, and then the transmission column 204 is driven to rotate through the belt 205. When the rotating column 203 and the transmission column 204 rotate, the fixed ring 206 is synchronously driven to rotate, and then the push block 207 and the extension plate 208 are rotated and displaced, so that the stepping beam 209 is raised and lowered in a circle according to the rotation direction of the fixed ring 206. When the stepping beam 209 is raised, it is higher than the fixed plate 201, and can form a step to move the blank. When the blank contacts with oxygen in the air during the heating process, a layer of oxide is formed on its surface. After continuous lifting and falling, the oxide will fall off, and the residue after falling will fall into the collection box 210, and the fixing ring 206 and the pushing block 207 are arranged under the fixing plate 201, and will not be affected by the oxide residue and can be used continuously. Subsequent staff can pull out the collection box 210 through the hook ring 11 for easy cleaning. The extension column 5 and the limiting plate 6 are used in conjunction to limit the collection box 210. The protrusion 7 can increase the friction between the blank and the stepping beam 209, making the blank more stable during the movement, and the support block 10 can increase the stability of the pushing block 207.

[0037] Specifically, Figure 3 As shown, the heat dissipation component 3 includes a water tank 301, a support plate 302, a water pump 303, a transmission pipe 304, a first hose 305 and a transmission hole 306. The multiple water tanks 301 are respectively fixedly connected to the two sides of the frame 1, the multiple support plates 302 are respectively fixedly connected to the two sides of the frame 1, the multiple water pumps 303 are respectively arranged on the top of the multiple support plates 302, the multiple transmission pipes 304 are respectively arranged on one side of the multiple water pumps 303, the multiple first hoses 305 are respectively arranged on one side of the multiple transmission pipes 304, and the multiple transmission holes 306 are respectively opened in the inside of the multiple stepping beams 209.

[0038] Specifically, Figure 3 As shown, the circulation component 4 includes a second hose 401 and an injection pipe 402, and the multiple second hoses 401 are respectively arranged at the bottom of the multiple stepping beams 209, and the multiple injection pipes 402 are respectively arranged on one side of the multiple second hoses 401, and the other sides of the multiple injection pipes 402 are respectively fixedly connected to one side of the water tank 301.

[0039] Specifically, Figure 1 As shown, a water injection pipe 8 is fixedly connected to the top of the water tank 301 , and a dust cap 9 is clamped on the top of the water injection pipe 8 .

[0040] When in use, the staff injects water into the water tank 301 through the water injection pipe 8. When the walking beam 209 starts to work, the water pump 303 is started synchronously to pump out the water in the water tank 301, and the water is injected into the transmission hole 306 after passing through the transmission pipe 304 and the first hose 305, so as to dissipate heat for the walking beam 209 in use to prevent it from being damaged by overheating due to continuous contact with the heated blank. The residual water flow after passing through the transmission hole 306 can return to the water tank 301 through the second hose 401 and the injection pipe 402, so as to facilitate reuse and improve heat dissipation efficiency.

[0041] By adopting the above technical solution, a problem of an existing hydraulically driven stepping mechanism of a walking-beam heating furnace is solved. When the blank is in use and comes into contact with oxygen in the air during the heating process, a layer of oxide will be formed on its surface. In the process of continuous stepping, the blank will continue to rise and fall, and then the oxide will fall off. If it is not collected, it will continue to accumulate and affect the parts of the stepping mechanism.

[0042] Working principle: When the present application is in use, the motor 202 is started to rotate the rotating column 203, and then the transmission column 204 is driven to rotate through the belt 205. When the rotating column 203 and the transmission column 204 rotate, the fixed ring 206 is synchronously driven to rotate, and then the push block 207 and the extension plate 208 are rotated and displaced, so that the stepping beam 209 is circularly raised and lowered according to the rotation direction of the fixed ring 206. When the stepping beam 209 is raised, it is higher than the fixed plate 201, and can form a step to move the blank. When the blank contacts with oxygen in the air during the heating process, a layer of oxide will be formed on its surface. After continuous rising and falling, the oxide will fall off, and the residue after falling will It falls into the collection box 210, and the fixing ring 206 and the pushing block 207 are arranged under the fixing plate 201, and will not be affected by the oxide residue and can be used continuously. The water pump 303 is started to pump out the water in the water tank 301, and the water is injected into the transmission hole 306 after passing through the transmission pipe 304 and the first hose 305, so as to dissipate heat for the stepping beam 209 in use to prevent it from being damaged by overheating due to continuous contact with the heated blank. The residual water flow after passing through the transmission hole 306 can return to the water tank 301 through the second hose 401 and the injection pipe 402, so as to facilitate reuse and improve the heat dissipation efficiency. The subsequent staff can pull out the collection box 210 through the hook ring 11 for easy cleaning.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A transmission structure of a walking beam heating furnace, comprising a frame (1), characterized in that: A stepping collection mechanism (2) is provided on one side of the frame (1), a heat dissipation component (3) is provided on one side of the frame (1), and a circulation component (4) is provided on one side of the stepping collection mechanism (2); The step-by-step collecting mechanism (2) comprises a fixed plate (201), a motor (202), a rotating column (203), a transmission column (204), a belt (205), a fixed ring (206), a push block (207), an extension plate (208), a step-by-step beam (209) and a collecting box (210), wherein the plurality of fixed plates (201) are fixedly connected to one side of the frame (1), the motor (202) is bolted to one side of the frame (1), the rotating column (203) is fixedly connected to the output end of the motor (202), and the transmission column (204) is rotatably connected to the frame (1). The belt (205) is arranged on one side of the rotating column (203) and the outer wall of the transmission column (204); the plurality of fixing rings (206) are respectively fixedly connected to the outer wall of the rotating column (203) and the transmission column (204); the plurality of pushing blocks (207) are respectively hinged to one side of the plurality of fixing rings (206); the plurality of extension plates (208) are respectively fixedly connected to one side of the plurality of pushing blocks (207); the plurality of stepping beams (209) are respectively fixedly connected to the top of the plurality of extension plates (208); and the collecting box (210) is arranged on one side of the frame (1).

2. The transmission structure of a walking beam heating furnace according to claim 1, characterized in that: The heat dissipation component (3) comprises a water tank (301), a support plate (302), a water pump (303), a transmission pipeline (304), a first hose (305) and a transmission hole (306); a plurality of the water tanks (301) are respectively fixedly connected to two sides of the frame (1); a plurality of the support plates (302) are respectively fixedly connected to two sides of the frame (1); a plurality of the water pumps (303) are respectively arranged on the top of a plurality of the support plates (302); a plurality of the transmission pipelines (304) are respectively arranged on one side of a plurality of the water pumps (303); a plurality of the first hoses (305) are respectively arranged on one side of a plurality of the transmission pipelines (304); and a plurality of the transmission holes (306) are respectively opened inside a plurality of stepping beams (209).

3. The transmission structure of a walking beam heating furnace according to claim 1, characterized in that: The circulation component (4) comprises a second hose (401) and an injection pipe (402); a plurality of the second hoses (401) are respectively arranged at the bottom of a plurality of walking beams (209); a plurality of the injection pipes (402) are respectively arranged at one side of the plurality of the second hoses (401); and the other sides of the plurality of the injection pipes (402) are respectively fixedly connected to one side of the water tank (301).

4. The transmission structure of a walking beam heating furnace according to claim 1, characterized in that: A plurality of extension columns (5) are fixedly connected to one side of the frame (1), and a limit plate (6) is hingedly connected to the outer wall of the extension column (5).

5. The transmission structure of a walking beam heating furnace according to claim 1, characterized in that: A protrusion (7) is fixedly connected to the top of the walking beam (209), and the protrusions (7) are multiple and evenly arranged.

6. The transmission structure of a walking beam heating furnace according to claim 2, characterized in that: A water injection pipe (8) is fixedly connected to the top of the water tank (301), and a dust cap (9) is clamped on the top of the water injection pipe (8).

7. The transmission structure of a walking beam heating furnace according to claim 1, characterized in that: A support block (10) is fixedly connected to one side of the pushing block (207).

8. The transmission structure of a walking beam heating furnace according to claim 1, characterized in that: A hook ring (11) is fixedly connected to one side of the collection box (210).

Citation Information

Patent Citations

  • Hydraulic transmission stepping mechanism of stepping heating furnace

    CN219390469U