Water emulsification device of filter test system

By designing anti-reflow structure and cleaning structure in the filter test system, the problem of difficulty in reflow and cleaning of the emulsion is solved, the stability and rapid cleaning of the emulsion are achieved, and the practicality and efficiency of the device are improved.

CN222318416UActive Publication Date: 2025-01-07ZHEJIANG LAIEN FILTRATION SYST CO LTD
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Patent Information

Application Number
CN202420438673.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-01-07
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The existing water emulsification device is prone to emulsion reflux during use, and it is difficult to clean, which affects the continuity and practicality of filter testing.

Method used

A water emulsification device for filter testing system including anti-reflow structure and cleaning structure was designed. By setting up components such as stops, limiting rods, sealing blocks and springs, the emulsion does not flow back, and is cleaned after use. Water flushing device to simplify the cleaning process.

Benefits of technology

Effectively prevent the emulsion from flowing back, ensure the continuity and stability of the test process, and by simplifying the cleaning process, the practicality and cleaning efficiency of the device are improved, and the operation difficulty and cost are reduced.

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Abstract

The utility model discloses a water emulsification device of a filter test system, which relates to the related technical field of measurement, and comprises a box body, a sliding chute plate is fixedly arranged at the front part of the box body close to the middle position, two support rods are arranged at the front part of the sliding chute plate in a sliding manner, one ends of the support rods are fixedly connected with a round pipe, and the round pipe is fixedly connected with a water pump. A cleaning structure is arranged outside the round pipe, the cleaning structure comprises a water outlet cavity and a fixing plate, the water outlet cavity is fixedly installed at the position, close to one end, outside the round pipe, and the fixing plate is fixedly installed at the position, close to the rear portion, inside the water outlet cavity. According to the water emulsification device of the filter testing system, the cleaning structure is arranged, so that the water emulsification device can be quickly cleaned after being used, complicated professional operation skills are not needed, the difficulty of cleaning operation is reduced, the possibility of operation errors is reduced, and the cleaning efficiency is improved. The problems that a traditional emulsifying device is complex in cleaning process and low in efficiency after being used are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to measurement, in particular to a water emulsification device for a filter testing system. Background Art

[0002] The water emulsification device is a device specially used to emulsify water and oil. It is often used to test the fuel filter. The purpose is to test the use effect of the fuel filter and prevent the wear of the precision parts in the oil pump and injector and the failure of the injection pump due to the unqualified oil-water separation of the fuel filter;

[0003] A Chinese patent with publication number "CN211013476U" discloses "a filter oil-water separation test bench, which aims to provide an oil-water separation test bench that can test filters according to both ISO16332 and SAEJ1488 standards." Although it can mix and emulsify oil and water through a water emulsification device, the emulsion is prone to reflux during actual use, and the entire water emulsification device is difficult to clean quickly after use, which can easily affect the continuity of the filter test and has the problem of low practicality. Utility Model Content

[0004] The main purpose of the utility model is to provide a water emulsification device for a filter testing system, which can effectively solve the technical problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A water emulsification device for a filter test system comprises a box body, a slide plate is fixedly installed near the middle position of the front of the box body, two support rods are slidably installed at the front of the slide plate, one end of the support rods is fixedly connected to a round tube, and a cleaning structure is arranged outside the round tube;

[0007] The cleaning structure includes a water outlet chamber and a fixed plate, the water outlet chamber is fixedly installed on the outside of the circular tube near one end, the fixed plate is fixedly installed on the inside of the water outlet chamber near the rear, limiting grooves are provided on both sides of the water outlet chamber near the middle, a sliding plate is slidably installed inside the limiting groove, a through groove is provided at the bottom of the water outlet chamber near the front, a baffle is fixedly installed at the bottom of the sliding plate, and the baffle is adaptably matched with the through groove, a plurality of air holes are provided on the outside of the sliding plate and the fixed plate, and a limiting spring is provided between the sliding plate and the water outlet chamber.

[0008] As a further solution of the utility model, a water inlet chamber is fixedly installed on the outside of the circular tube near the other end, a water inlet and a discharge port are fixedly installed in parallel on the front of the water inlet chamber, a protrusion is fixedly installed on the top of the inside of the water inlet chamber near the center, a stopper is slidably installed on the front of the protrusion near the bottom, a disc is fixedly installed on the inside of the water inlet near the front, a limiting rod is slidably installed on the front center of the disc, one end of the limiting rod is fixedly connected to the center of the stopper, and a blocking spring is wound around the outside of the stopper.

[0009] As a further solution of the utility model, one end of the limit spring is fixedly mounted on the front of the sliding plate, and the other end of the limit spring is fixedly mounted on the inner wall of the water outlet cavity, and the air holes on the sliding plate and the fixed plate are staggered.

[0010] As a further solution of the utility model, one end of the blocking spring is fixedly installed on the front of the protrusion, and the other end of the blocking spring is fixedly installed on the rear of the block. A plurality of water holes are opened on the disc, and the diameter of the block is larger than the diameter of the water inlet.

[0011] As a further solution of the utility model, an anti-backflow structure is provided at one end of the discharge port, and the anti-backflow structure includes a connecting block and a discharge pipe, the connecting block is fixedly installed at one end of the discharge port, the discharge pipe is fixedly installed at the front center position of the connecting block, a sealing block is clamped inside the discharge port, a supporting block is fixedly installed at the front of the discharge pipe, and the supporting block is located inside the connecting block, a metal rod is fixedly installed at the front center position of the sealing block, and the metal rod is slidably installed at the inner center position of the support block, and a tightening spring is wound around the outside of the metal rod.

[0012] As a further solution of the utility model, one end of the clamping spring is fixedly installed on the front of the support block, and the other end of the clamping spring is fixedly installed on the front of the sealing block. The rear of the sealing block is spherical, and the sealing block is adaptively matched with the discharge port.

[0013] As a further solution of the utility model, an air jet is fixedly installed at a center position near one end of the front of the box body, an air pipe is connected to the air jet and one end of the round tube, an oil filling port and an emulsification chamber are fixedly installed at an outer position near one end and an outer position near the middle of the round tube respectively, an oil outlet and two water outlets are fixedly installed at a position near one end of the top and a position near the middle of the top of the front of the box body respectively, and water pipes are connected between the oil filling port and the oil outlet and between the emulsification chamber and the water outlet, and a water sink is fixedly installed at the front of the box body near the center position of the bottom.

[0014] The beneficial effects of the utility model are as follows: by setting the anti-backflow structure, after the emulsification of the emulsion is completed, the cooperation between the block and the water inlet can ensure that the emulsion can enter the discharge port, and push the sealing block to make the sealing block produce a gap so that the emulsion can smoothly enter the discharge pipe, and after the use is completed, the elastic force of the blocking spring makes the sealing block contact with the discharge port to prevent the emulsion from flowing back, thereby ensuring the continuity and stability of the production process of the emulsification device;

[0015] By setting up the cleaning structure, after the emulsifying device is used, clean water can be injected into the water inlet, and with the cooperation of the stopper and the limit rod, it can be ensured that the clean water can smoothly enter the water inlet cavity instead of entering the discharge port, so as to effectively wash away the residual substances inside the emulsifying device and ensure the cleanliness of the equipment;

[0016] By staggering the fixed plate and the movable plate with air holes, the clean water can be effectively drained into the water tank to prevent the clean water from entering the air jet or other system components, and to prevent the clean water from entering the air jet during the cleaning process, causing equipment failure, thereby enhancing the practicality of the device;

[0017] The emulsifying device has a simple structure and is easy to use. After use, the emulsifying device can be quickly cleaned by simply connecting it to an external water source at the water inlet. There is no need for cumbersome disassembly of parts, which saves time and labor costs required for cleaning, improves cleaning efficiency, and does not require complex professional operating skills, thereby reducing the difficulty of cleaning operations and the possibility of operating errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a water emulsification device for a filter testing system of the utility model;

[0019] Figure 2 It is a partial cutaway diagram of the cleaning structure of a water emulsification device of a filter test system of the utility model;

[0020] Figure 3 The utility model is a water emulsification device for a filter test system Figure 2 A magnified view of part A;

[0021] Figure 4 The utility model is a water emulsification device for a filter test system Figure 2 A magnified view of part B;

[0022] Figure 5 It is a partial cross-sectional view of the anti-backflow structure of a water emulsification device of a filter test system of the utility model;

[0023] Figure 6It is a partial cross-sectional view of the working state of a block of a water emulsification device of a filter test system of the utility model when clean water is injected.

[0024] In the figure: 1. box body; 2. slide plate; 3. support rod; 4. round tube; 5. jet nozzle; 6. oil filling port; 7. oil outlet; 8. emulsification chamber; 9. water outlet; 10. water tank; 11. cleaning structure; 12. water outlet chamber; 13. fixed plate; 14. limiting groove; 15. sliding plate; 16. through groove; 17. baffle; 18. air hole; 19. water inlet chamber; 20. water inlet; 21. outlet; 22. bump; 23. block; 24. disc; 25. limiting rod; 26. anti-backflow structure; 27. connecting block; 28. outlet pipe; 29. ​​sealing block; 30. support block; 31. metal rod. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1-6 As shown, a water emulsification device for a filter test system comprises a box body 1, a slide plate 2 is fixedly installed near the middle position of the front of the box body 1, two support rods 3 are slidably installed at the front of the slide plate 2, one end of the support rods 3 is fixedly connected to a round tube 4, and a cleaning structure 11 is arranged outside the round tube 4;

[0027] The cleaning structure 11 includes a water outlet chamber 12 and a fixed plate 13. The water outlet chamber 12 is fixedly installed on the outside of the circular tube 4 near one end, and the fixed plate 13 is fixedly installed on the inside of the water outlet chamber 12 near the rear position. Limiting grooves 14 are provided on both sides of the water outlet chamber 12 near the middle position, and a sliding plate 15 is slidably installed inside the limiting groove 14. A through groove 16 is provided at the bottom of the water outlet chamber 12 near the front position, and a baffle 17 is fixedly installed on the bottom of the sliding plate 15, and the baffle 17 is adaptively matched with the through groove 16. A plurality of air holes 18 are provided on the outside of the sliding plate 15 and the fixed plate 13, and a limiting spring is arranged between the sliding plate 15 and the water outlet chamber 12.

[0028] In this embodiment, a water inlet chamber 19 is fixedly installed on the outside of the circular tube 4 near the other end, a water inlet 20 and a discharge port 21 are fixedly installed in parallel at the front of the water inlet chamber 19, a protrusion 22 is fixedly installed on the top of the inside of the water inlet chamber 19 near the center, a stopper 23 is slidably installed on the front of the protrusion 22 near the bottom, a disc 24 is fixedly installed on the inside of the water inlet 20 near the front, a limiting rod 25 is slidably installed at the front center of the disc 24, and one end of the limiting rod 25 is fixedly connected to the center of the stopper 23, and a blocking spring is wound around the outside of the stopper 23.

[0029] When clean water enters the water inlet 20, it pushes the stopper 23 to compress the stopper spring and move. The limiting rod 25 can prevent the stopper 23 from being misplaced during the movement.

[0030] In this embodiment, one end of the limit spring is fixedly mounted on the front of the sliding plate 15, and the other end of the limit spring is fixedly mounted on the inner wall of the water outlet chamber 12. The air holes 18 on the sliding plate 15 and the fixed plate 13 are staggered.

[0031] The air holes 18 on the sliding plate 15 and the fixed plate 13 are arranged in a staggered manner, so as to prevent the clean water from entering the air jet port 5 when the fixed plate 13 and the sliding plate 15 are in contact.

[0032] In this embodiment, one end of the blocking spring is fixedly mounted on the front of the protrusion 22, and the other end of the blocking spring is fixedly mounted on the rear of the block 23. A plurality of water holes are opened on the disc 24, and the diameter of the block 23 is larger than the diameter of the water inlet 20.

[0033] The disc 24 is provided with a plurality of water holes, so that after clean water enters the water inlet 20 , the clean water can pass through the disc 24 and contact the block 23 . The diameter of the block 23 is larger than the diameter of the water inlet 20 , which can prevent the emulsion from flowing into the water inlet 20 .

[0034] In this embodiment, a backflow prevention structure 26 is provided at one end of the discharge port 21, and the backflow prevention structure 26 includes a connecting block 27 and a discharge pipe 28. The connecting block 27 is fixedly installed at one end of the discharge port 21, and the discharge pipe 28 is fixedly installed at the front center position of the connecting block 27. A sealing block 29 is clamped inside the discharge port 21, and a support block 30 is fixedly installed at the front of the discharge pipe 28, and the support block 30 is located inside the connecting block 27. A metal rod 31 is fixedly installed at the front center position of the sealing block 29, and the metal rod 31 is slidably installed at the inner center position of the support block 30, and a tightening spring is wound around the outside of the metal rod 31.

[0035] When the emulsion enters the discharge port 21 , it pushes the sealing block 29 to move and compresses the spring, so that a gap is formed between the sealing block 29 and the discharge port 21 , making it easier for the emulsion to enter the discharge pipe 28 .

[0036] In this embodiment, one end of the clamping spring is fixedly installed on the front of the support block 30, and the other end of the clamping spring is fixedly installed on the front of the sealing block 29. The rear of the sealing block 29 is spherical, and the sealing block 29 is adaptively matched with the discharge port 21.

[0037] The rear portion of the sealing block 29 is spherical, and the sealing block 29 is adaptively matched with the discharge port 21 , which can prevent the cleaning water from entering the discharge port 21 when the cleaning water enters the water inlet chamber 19 and affecting the cleaning operation.

[0038] In this embodiment, an air jet 5 is fixedly installed at the front near the center of one end of the box body 1, and an air pipe is connected to the air jet 5 and one end of the round tube 4. An oil filling port 6 and an emulsification chamber 8 are fixedly installed on the outside of the round tube 4 near one end and near the middle, respectively. An oil outlet 7 and two water outlets 9 are fixedly installed at the front near one end of the top and near the middle of the top of the box body 1, and water pipes are connected between the oil filling port 6 and the oil outlet 7 and between the emulsification chamber 8 and the water outlet 9. A water tank 10 is fixedly installed at the front near the center of the bottom.

[0039] The oil in the oil outlet 7 and the water in the emulsification chamber 8 can be mixed and emulsified through the jet port 5 , and continue to move forward in the circular tube 4 until leaving the emulsification device from the discharge pipe 28 .

[0040] It should be noted that the utility model is a water emulsification device for a filter test system. When in use, the operator first connects the oil filling port 6 and the emulsification chamber 8 to the oil outlet 7 and the water outlet 9 respectively through water pipes, and connects one end of the round tube 4 to the air jet 5 through an air pipe, and turns on the control switch on the box 1. Under the impetus of the gas from the air jet 5, the oil in the oil outlet 7 and the water in the emulsification chamber 8 are mixed and emulsified, and leave from the discharge pipe 28 under the continuous impetus of the gas;

[0041] When the gas enters the water outlet chamber 12, the sliding plate 15 is pushed first, and then the sliding plate 15 is fixed under the restriction of the limit groove 14, and the baffle 17 closes the through groove 16, so that the gas can smoothly pass through the air hole 18 and continue to move in the round tube 4. When the emulsion is pushed into the water inlet chamber 19 by the gas, the block 23 will be squeezed to fit with the water inlet 20 to prevent the emulsion from entering the water inlet 20, so that the emulsion enters the discharge port 21 and squeezes and pushes the sealing block 29. At this time, the emulsion will push the sealing block 29 to move and compress the spring, so that a gap is generated between the sealing block 29 and the discharge port 21, which is convenient for the emulsion to enter the discharge pipe 28;

[0042] After the emulsification operation is completed, the operator injects clean water into the discharge port 21. At this time, the clean water will pass through the disc 24 and contact the block 23, and squeeze the block 23 to compress the blocking spring, so that the clean water can smoothly enter the water inlet chamber 19 and continue to flow into the water outlet chamber 12. At this time, the sliding plate 15 will fit with the fixed plate 13 under the action of the limit spring. At this time, the through groove 16 is in an open state, and the clean water can smoothly pass through the through groove 16 into the water tank 10, thereby completing the cleaning work of the entire device.

[0043] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A water emulsification device for a filter test system, comprising a box body (1), a slide plate (2) fixedly mounted near the middle of the front of the box body (1), two support rods (3) slidably mounted on the front of the slide plate (2), one end of each support rod (3) being fixedly connected to a round tube (4), characterized in that: A cleaning structure (11) is arranged outside the circular tube (4); The cleaning structure (11) comprises a water outlet chamber (12) and a fixed plate (13); the water outlet chamber (12) is fixedly mounted on the outside of the circular tube (4) near one end; the fixed plate (13) is fixedly mounted on the inside of the water outlet chamber (12) near the rear; both sides of the water outlet chamber (12) are provided with limit grooves (14) near the middle; a sliding plate (15) is slidably mounted inside the limit groove (14); a through groove (16) is provided at the bottom of the water outlet chamber (12) near the front; a baffle (17) is fixedly mounted on the bottom of the sliding plate (15), and the baffle (17) is adaptively matched with the through groove (16); a plurality of air holes (18) are provided on the outside of the sliding plate (15) and the fixed plate (13); and a limit spring is arranged between the sliding plate (15) and the water outlet chamber (12).

2. A water emulsification device for a filter testing system according to claim 1, characterized in that: A water inlet chamber (19) is fixedly mounted on the outside of the circular tube (4) near the other end, a water inlet (20) and a discharge port (21) are fixedly mounted in parallel on the front of the water inlet chamber (19), a convex block (22) is fixedly mounted on the top of the inside of the water inlet chamber (19) near the center, a stopper (23) is slidably mounted on the front of the convex block (22) near the bottom, a disc (24) is fixedly mounted on the inside of the water inlet (20) near the front, a limiting rod (25) is slidably mounted on the front center of the disc (24), one end of the limiting rod (25) is fixedly connected to the center of the stopper (23), and a blocking spring is wound around the outside of the stopper (23).

3. The water emulsification device for a filter testing system according to claim 1, characterized in that: One end of the limit spring is fixedly mounted on the front of the sliding plate (15), and the other end of the limit spring is fixedly mounted on the inner wall of the water outlet chamber (12). The air holes (18) on the sliding plate (15) and the fixed plate (13) are arranged in a staggered manner.

4. The water emulsification device for a filter testing system according to claim 2, characterized in that: One end of the blocking spring is fixedly mounted on the front of the protrusion (22), and the other end of the blocking spring is fixedly mounted on the rear of the blocking block (23). A plurality of water holes are provided on the disc (24), and the diameter of the blocking block (23) is greater than the diameter of the water inlet (20).

5. The water emulsification device for a filter testing system according to claim 2, characterized in that: One end of the discharge port (21) is provided with an anti-backflow structure (26), and the anti-backflow structure (26) includes a connecting block (27) and a discharge pipe (28), wherein the connecting block (27) is fixedly mounted at one end of the discharge port (21), and the discharge pipe (28) is fixedly mounted at the front center position of the connecting block (27), a sealing block (29) is clamped inside the discharge port (21), a supporting block (30) is fixedly mounted at the front of the discharge pipe (28), and the supporting block (30) is located inside the connecting block (27), a metal rod (31) is fixedly mounted at the front center position of the sealing block (29), and the metal rod (31) is slidably mounted at the inner center position of the support block (30), and a tightening spring is wound around the outside of the metal rod (31).

6. A water emulsification device for a filter testing system according to claim 5, characterized in that: One end of the retaining spring is fixedly mounted on the front of the support block (30), and the other end of the retaining spring is fixedly mounted on the front of the sealing block (29). The rear of the sealing block (29) is spherical, and the sealing block (29) is adaptively matched with the discharge port (21).

7. The water emulsification device for a filter testing system according to claim 1, characterized in that: An air jet (5) is fixedly mounted near the center of one end of the front part of the box body (1); an air pipe is connected between the air jet (5) and one end of the round tube (4); an oil injection port (6) and an emulsification chamber (8) are fixedly mounted near one end and near the middle of the outside of the round tube (4); an oil outlet (7) and two water outlets (9) are fixedly mounted near one end of the front part of the box body (1) and near the middle of the top of the front part; water pipes are connected between the oil injection port (6) and the oil outlet (7) and between the emulsification chamber (8) and the water outlet (9); and a water tank (10) is fixedly mounted near the center of the bottom of the front part of the box body (1).

Citation Information

Patent Citations

  • Oil-water separation test board for filter

    CN211013476U