Motor carbon brush protection device
By introducing heat dissipation, clamping and telescopic mechanisms into the motor carbon brush protection device, the problem of motor carbon brushes is solved due to heat wear and installation and disassembly, and efficient heat dissipation and convenient disassembly of carbon brushes is achieved.
Patent Information
- Application Number
- CN202323472318.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-20
AI Technical Summary
When the motor is working, heat is transferred to the surface of the carbon brush to accelerate wear, and the prior art fixes the carbon brush through screws, which is more troublesome to install and disassemble and requires special tools.
A motor carbon brush protection device including a heat dissipation mechanism, a clamping mechanism and a telescopic mechanism is designed to realize heat dissipation through vents and fans, clamping plates and springs realize the clamping positioning of carbon brushes, and telescopic rods and grooves realize the transmission box. Mobility, simplifying installation and cleaning processes.
Effective heat dissipation extends the life of carbon brushes, simplifies the installation and disassembly of carbon brushes, avoids the need to use special tools, and improves operational convenience.
Smart Images

Figure CN222321314U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of motor carbon brush technology, and in particular relates to a motor carbon brush protection device. Background Art
[0002] A carbon brush is a device used in electric motors or generators. It is made of carbon graphite material and is usually installed on the commutator or slip ring of the motor. As a sliding contact that conducts current, it can change the direction of the current, enabling the motor to operate normally. The role of the carbon brush in the motor is very important. It can introduce the direct current from the power supply into the rotor through the commutator or slip ring, thereby changing the conductive coil of the rotor, changing the rotor magnetic pole, and thus changing the direction of the motor's movement. At the same time, the carbon brush also has good conductivity and high temperature resistance, and can withstand the mechanical shock and high temperature environment of the motor.
[0003] The problem with existing technology is that when the motor is working, the heat of the motor is transferred to the surface of the carbon brush, which accelerates the wear of the carbon brush. At the same time, the carbon brush needs to be cleaned regularly. However, the existing method of fixing the carbon brush with screws requires the use of corresponding tools for installation and disassembly, which is relatively troublesome. Utility Model Content
[0004] To address the problems existing in the prior art, this utility model provides a motor carbon brush protection device, which has the advantages of heat dissipation for carbon brushes and easy disassembly and cleaning. It solves the problem that when the motor is working, the heat of the motor is transferred to the surface of the carbon brush, which accelerates the wear of the motor carbon brush. At the same time, the carbon brush needs to be cleaned regularly. The existing method of fixing the carbon brush with screws requires corresponding tools for installation and disassembly, which is relatively troublesome.
[0005] This utility model is implemented as follows: a motor carbon brush protection device includes a first motor, a mounting component and a carbon brush. The mounting component is located on the front side of the first motor, and the carbon brush is located inside the mounting component and extends to the top and bottom of the mounting component. A heat dissipation mechanism is provided on the front side of the mounting component.
[0006] A heat dissipation mechanism, comprising a vent, a fan, and a second motor, is provided. The vent is located on the front side of the mounting component. The fan is fixedly connected to the front side of the mounting component. The second motor is located on the front side of the fan, and the fan is fixedly connected to the transmission end of the second motor.
[0007] A clamping mechanism is disposed on the surface of the carbon brush;
[0008] A telescopic mechanism is provided on top of the clamping mechanism.
[0009] As a preferred embodiment of the present invention, the clamping mechanism includes a transmission box, two clamping plates and two first springs. The transmission box is located on top of the carbon brush, the clamping plates are located on both sides of the carbon brush and extend into the interior of the transmission box, and the first springs are fixedly connected to the opposite side of the clamping plates.
[0010] In a preferred embodiment of this utility model, the telescopic mechanism includes a fixed plate, a telescopic rod, and a telescopic groove. The fixed plate is fixedly connected to the top of the front side of the mounting component, the telescopic rod is fixedly connected to the top of the transmission box, the telescopic groove is opened inside the fixed plate and extends to the top and bottom of the fixed plate, and the telescopic rod is slidably connected to the inside of the telescopic groove.
[0011] As a preferred embodiment of this utility model, handles are fixedly connected to the opposite side of the clamping plate and extend to both sides of the transmission box. Openings for use with the handles are provided on both sides of the transmission box.
[0012] As a preferred embodiment of this invention, a second spring is fixedly connected to the bottom of the fixing plate and is located on the surface of the telescopic rod.
[0013] As a preferred embodiment of this utility model, both sides of the bottom of the transmission box are provided with movable grooves that cooperate with the clamping plate and are connected to the opening, and the first spring is fixedly connected to the inner wall of the movable groove.
[0014] As a preferred embodiment of this utility model, the top of each opposite side of the clamping plate is fixedly connected with a limiting rod, and the inner wall of the moving groove is provided with a limiting groove that is slidably connected to the limiting rod.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. This utility model, by setting up a heat dissipation mechanism, a clamping mechanism, and a telescopic mechanism, uses the heat dissipation mechanism to dissipate heat from the carbon brush, the clamping mechanism to clamp and position the carbon brush, and the telescopic mechanism to allow the transmission box to move, thus avoiding interference with the installation of the carbon brush. It has the advantages of heat dissipation for the carbon brush and easy disassembly and cleaning. It solves the problem that in existing motors, heat is transferred to the surface of the carbon brush during operation, which accelerates the wear of the motor carbon brush. At the same time, the carbon brush needs to be cleaned regularly. And existing methods use screws to fix the carbon brush, which requires corresponding tools for installation and disassembly, making installation and disassembly cumbersome.
[0017] 2. This utility model, by setting a clamping mechanism, can clamp and position the carbon brush.
[0018] 3. By setting up a telescopic mechanism, this utility model can make the transmission box movable, thus avoiding affecting the installation of carbon brushes.
[0019] 4. By providing a handle and an opening, this utility model allows the clamping plate to be moved manually through the handle, and the handle to be positioned to limit its movement through the opening.
[0020] 5. By setting a second spring, this utility model can transmit power between the transmission box and the clamped carbon brush, keeping the carbon brush in contact with the surface of the first motor.
[0021] 6. By setting a movable groove, this utility model enables the clamping plate to move inside the transmission box.
[0022] 7. By setting a limiting rod and a limiting groove, this utility model can limit the movement of the clamping plate through the cooperation of the limiting rod and the limiting groove, so that the clamping plate can only move left and right. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;
[0024] Figure 2 This is provided by the embodiment of the present utility model. Figure 1 A partial enlarged view of point A in the middle;
[0025] Figure 3 This is a cross-sectional exploded view of the mounting component provided in this embodiment of the utility model;
[0026] Figure 4 This is a cross-sectional exploded view of the transmission box provided in this embodiment of the utility model.
[0027] In the diagram: 1. First motor; 2. Mounting component; 3. Carbon brush; 4. Heat dissipation mechanism; 401. Ventilation opening; 402. Fan; 403. Second motor; 5. Clamping mechanism; 501. Transmission box; 502. Clamping plate; 503. First spring; 6. Telescopic mechanism; 601. Fixing plate; 602. Telescopic rod; 603. Telescopic groove; 7. Handle; 8. Opening; 9. Second spring; 10. Moving groove; 11. Limiting rod; 12. Limiting groove. DETAILED DESCRIPTION
[0028] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0029] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0030] like Figures 1 to 4As shown, the present invention provides a motor carbon brush protection device, including a first motor 1, a mounting part 2 and a carbon brush 3. The mounting part 2 is located on the front side of the first motor 1, and the carbon brush 3 is located inside the mounting part 2 and extends to the top and bottom of the mounting part 2. A heat dissipation mechanism 4 is provided on the front side of the mounting part 2.
[0031] The heat dissipation mechanism 4 includes a vent 401, a fan 402, and a second motor 403. The vent 401 is located on the front side of the mounting component 2. The fan 402 is fixedly connected to the front side of the mounting component 2. The second motor 403 is located on the front side of the fan 402. The fan 402 is fixedly connected to the transmission end of the second motor 403.
[0032] Clamping mechanism 5 is disposed on the surface of carbon brush 3;
[0033] Telescopic mechanism 6 is located on top of clamping mechanism 5.
[0034] refer to Figure 4 The clamping mechanism 5 includes a transmission box 501, two clamping plates 502 and two first springs 503. The transmission box 501 is located on the top of the carbon brush 3, the clamping plates 502 are located on both sides of the carbon brush 3 and extend into the interior of the transmission box 501, and the first springs 503 are fixedly connected to the opposite side of the clamping plates 502.
[0035] The above solution is adopted: by setting up a clamping mechanism 5, the carbon brush 3 can be clamped and positioned.
[0036] refer to Figure 3 The telescopic mechanism 6 includes a fixed plate 601, a telescopic rod 602, and a telescopic groove 603. The fixed plate 601 is fixedly connected to the top of the front side of the mounting component 2, the telescopic rod 602 is fixedly connected to the top of the transmission box 501, the telescopic groove 603 is opened inside the fixed plate 601 and extends to the top and bottom of the fixed plate 601, and the telescopic rod 602 is slidably connected to the inside of the telescopic groove 603.
[0037] The above solution is adopted: by setting the telescopic mechanism 6, the transmission box 501 can be moved through the telescopic mechanism 6, so as to avoid affecting the installation of carbon brush 3.
[0038] refer to Figure 4 Each of the clamping plates 502 has a handle 7 fixedly connected to the opposite side and extends to both sides of the transmission box 501. Both sides of the transmission box 501 have openings 8 that cooperate with the handle 7.
[0039] The above solution is adopted: by setting handle 7 and opening 8, handle 7 can facilitate manual movement of clamping plate 502, and opening 8 can limit the movement of handle 7.
[0040] refer to Figure 3 The bottom of the fixing plate 601 is fixedly connected to the second spring 9, which is located on the surface of the telescopic rod 602.
[0041] The above solution is adopted: by setting a second spring 9, the transmission box 501 and the clamped carbon brush 3 can be transmitted through the second spring 9, so that the carbon brush 3 is kept in contact with the surface of the first motor 1.
[0042] refer to Figure 4 Both sides of the bottom of the transmission box 501 are provided with movable grooves 10 that cooperate with the clamping plate 502 and are connected to the opening 8. The first spring 503 is fixedly connected to the inner wall of the movable groove 10.
[0043] By adopting the above solution, by setting the movable groove 10, the clamping plate 502 can be moved inside the transmission box 501.
[0044] refer to Figure 4 Limiting rods 11 are fixedly connected to the top of opposite sides of the clamping plate 502, and the inner wall of the moving groove 10 is provided with a limiting groove 12 that is slidably connected to the limiting rods 11.
[0045] The above solution is adopted: by setting the limiting rod 11 and the limiting groove 12, the clamping plate 502 can be limited to move by the cooperation of the limiting rod 11 and the limiting groove 12, so that the clamping plate 502 can only move to the left and right.
[0046] The working principle of this utility model:
[0047] When installing carbon brush 3, the user first manually moves handle 7 to the opposite side, causing the clamping plate 502 to move to the opposite side and simultaneously retracting the first spring 503. Then, the user manually moves the transmission box 501 upward, causing the second spring 9 to retract. The carbon brush 3 is then placed inside the mounting part 2. The transmission box 501 is then moved downward, making it fit against the carbon brush 3. The user then releases handle 7, and the automatic extension of the first spring 503 causes the clamping plate 502 to move to the corresponding side, clamping the carbon brush 3. The installation is then complete. The second motor 403 then operates, driving the fan 402 to work. The fan 402 dissipates heat from the carbon brush 3, preventing it from being exposed to high temperatures for extended periods and increasing wear.
[0048] In summary, this motor carbon brush protection device, through the arrangement of a heat dissipation mechanism 4, a clamping mechanism 5, and a telescopic mechanism 6, achieves the following: the heat dissipation mechanism 4 dissipates heat from the carbon brush 3; the clamping mechanism 5 clamps and positions the carbon brush 3; and the telescopic mechanism 6 allows the transmission box 501 to move, preventing interference with the installation of the carbon brush 3. It offers the advantages of heat dissipation for the carbon brush 3 and easy disassembly and cleaning. This solves the problem that in existing motors, heat is transferred to the surface of the carbon brush during operation, accelerating carbon brush wear and requiring regular cleaning. Furthermore, existing methods use screws to fix the carbon brush, requiring tools for installation and disassembly, making installation and disassembly cumbersome.
[0049] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0050] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A motor carbon brush protection device, comprising a first motor (1), a mounting member (2) and a carbon brush (3), characterized in that: The mounting member (2) is located on the front side of the first motor (1), the carbon brush (3) is located inside the mounting member (2) and extends to the top and bottom of the mounting member (2), and a heat dissipation mechanism (4) is provided on the front side of the mounting member (2); A heat dissipation mechanism (4), the heat dissipation mechanism (4) comprising a vent (401), a fan (402) and a second motor (403); the vent (401) is opened on the front side of the mounting member (2); the fan (402) is fixedly connected to the front side of the mounting member (2); the second motor (403) is located on the front side of the fan (402); and the fan (402) is fixedly connected to the transmission end of the second motor (403); A clamping mechanism (5), wherein the clamping mechanism (5) is arranged on the surface of the carbon brush (3); A telescopic mechanism (6), wherein the telescopic mechanism (6) is arranged on the top of the clamping mechanism (5).
2. A motor carbon brush protection device as claimed in claim 1, characterized in that: The clamping mechanism (5) comprises a transmission box (501), two clamping plates (502) and two first springs (503); the transmission box (501) is located on the top of the carbon brush (3); the clamping plates (502) are located on both sides of the carbon brush (3) and penetrate into the interior of the transmission box (501); and the first spring (503) is fixedly connected to the opposite side of the clamping plate (502).
3. A motor carbon brush protection device as claimed in claim 2, characterized in that: The telescopic mechanism (6) comprises a fixed plate (601), a telescopic rod (602) and a telescopic slot (603); the fixed plate (601) is fixedly connected to the top of the front side of the mounting member (2); the telescopic rod (602) is fixedly connected to the top of the transmission box (501); the telescopic slot (603) is opened inside the fixed plate (601) and extends to the top and bottom of the fixed plate (601); the telescopic rod (602) is slidably connected to the inside of the telescopic slot (603).
4. A motor carbon brush protection device as claimed in claim 2, characterized in that: A handle (7) is fixedly connected to the opposite side of the clamping plate (502) and extends to both sides of the transmission box (501). Both sides of the transmission box (501) are provided with openings (8) for use with the handle (7).
5. A motor carbon brush protection device as claimed in claim 3, characterized in that: The bottom of the fixed plate (601) is fixedly connected to a second spring (9) and is located on the surface of the telescopic rod (602).
6. A motor carbon brush protection device as claimed in claim 4, characterized in that: Both sides of the bottom of the transmission box (501) are provided with movable grooves (10) used in conjunction with the clamping plate (502) and communicated with the opening (8), and the first spring (503) is fixedly connected to the inner wall of the movable groove (10).
7. A motor carbon brush protection device as claimed in claim 6, characterized in that: The top of the opposite side of the clamping plate (502) is fixedly connected to a limiting rod (11), and the inner wall of the movable groove (10) is provided with a limiting groove (12) slidably connected to the limiting rod (11).