Crystal crystallizer

By designing a crystal crystallizer, the ferrous sulfate crystals and solution are automatically separated by mobile filters and lifting collection tubes, the problem of long manual collection time after ferrous sulfate crystals is solved, which improves the operating efficiency and prevents the crystal from falling.

CN222324287UActive Publication Date: 2025-01-10ANHUI JINLONG EVAPORATION ENERGY SAVING EQUIP CO LTD
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Patent Information

Application Number
CN202421124496.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-10
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

After ferrous sulfate crystals, the crystals need to be collected manually, which is long and inconvenient to operate.

Method used

A crystal crystallizer is designed, including an outer shell, a separation chamber, a mobile filter and a lifting collection tube. The lifting collection tube and an annular filter are driven by an electric telescopic rod to achieve separation and automatic collection of ferrous sulfate crystals and solutions.

Benefits of technology

The collection time of ferrous sulfate crystals is shortened, the working efficiency is improved, and manual operation is reduced to ensure that the crystals do not fall from the edge of the collection tube.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crystal crystallizer which comprises an outer shell, a sealing cover is detachably installed at the top end of the outer shell, a discharging pipe and two liquid outlet pipes are fixed at the bottom end of the outer shell, the discharging pipe is located between the two liquid outlet pipes, a separation bin is arranged in the outer shell, a crystallization bin is arranged above the separation bin, and a liquid outlet pipe is arranged below the crystallization bin. An opening is formed in the bottom of the bottom end of the crystallization bin, an electromagnetic valve is installed at the opening, a supporting ring is fixed in the separation bin, two movable filter screens are installed on the inner side of the supporting ring in a sliding mode, reset springs are installed between the movable filter screens and the supporting ring, and a lifting collecting pipe is installed at the top end of a discharging pipe. After the ferrous sulfate crystals are separated from a solution, the ferrous sulfate crystals are directly collected in a centralized mode, manual fishing of the ferrous sulfate crystals is not needed, operation time is shortened, working efficiency is improved, labor force is liberated, and labor cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of crystal crystallization equipment, in particular to a crystal crystallizer. Background Art

[0002] Ferrous sulfate is an inorganic substance with the chemical formula of FeSO4. It is a white powder with no odor. Its crystalline hydrate is a heptahydrate at room temperature, commonly known as "green vitriol". Ferrous sulfate is mainly used to make iron salts, inks, magnetic iron oxides, water purifiers, disinfectants, and iron catalysts; it is used as a coal dye, tanning agent, bleaching agent, wood preservative, and compound fertilizer additives, as well as processing ferrous sulfate monohydrate, etc.

[0003] Ferrous sulfate crystals are prepared by crystallization of ferrous sulfate solution inside a crystallization device. There are several methods for preparing ferrous sulfate crystals, namely: freezing crystallization, intermittent vacuum crystallization, cooling crystallization after evaporation concentration, sulfuric acid method for producing titanium dioxide as a by-product, and metallic iron reduction method.

[0004] After the ferrous sulfate crystallizes, the crystals need to be collected manually, which takes a long time and is inconvenient to operate; therefore, it does not meet the existing needs. In this regard, we propose a crystal crystallizer. Utility Model Content

[0005] The utility model aims to provide a crystal crystallizer to solve the problems proposed in the above background technology that after the ferrous sulfate crystallization, the crystallized crystals need to be manually collected, which takes a long time and is inconvenient to operate.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crystal crystallizer, comprising an outer shell, a sealing cover is detachably installed on the top of the outer shell, a discharge pipe and two liquid discharge pipes are fixed to the bottom of the outer shell, the discharge pipe is located between the two liquid discharge pipes, a separation bin is provided inside the outer shell, a crystallization bin is provided above the separation bin, an opening is provided at the bottom of the bottom end of the crystallization bin and a solenoid valve is installed at the opening, a support ring is fixed inside the separation bin, two movable filters are slidably installed on the inner side of the support ring, a reset spring is installed between the movable filter and the support ring, and a lifting and collecting pipe is installed on the top of the discharge pipe.

[0007] Preferably, guide bars are fixed to the bottom of the two movable filter screens, the bottom ends of the guide bars are inclined toward the inner wall of the outer shell, and an annular filter screen is fixed to the top of the lifting collection pipe.

[0008] Preferably, the bottom end of the lifting collection tube is slidably inserted into the top end of the discharge tube, and a lifting block is fixed to the outer side of the bottom end of the lifting collection tube, and the lifting block is slidably installed in the inner wall of the outer shell.

[0009] Preferably, an electric telescopic rod is installed below the lifting block, and the effective range of the electric telescopic rod is less than or equal to the pipe length of the lifting collection pipe located inside the discharge pipe.

[0010] Preferably, a drainage block is installed on the inner side of the top end of the lifting collection pipe, and filling blocks are installed between both sides of the drainage block and the lifting collection pipe.

[0011] Preferably, the center of the upper surface of the drainage block is convex upward in a cone shape, and the top of the filling block is an inclined surface, and the slope of the inclined surface is consistent with the slope of the surface convex at the center of the drainage block.

[0012] Preferably, the bottom ends of the drainage block and the two filling blocks are fixed with fixing rods, the fixing rod at the bottom end of the drainage block is fixed to the inner wall of the lifting collection tube, and the fixing rod at the bottom end of the filling block is fixed to the inner wall of the discharge pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. After the ferrous sulfate crystals are prepared, the crystals and the solution enter the separation bin through the bottom opening of the crystallization bin and are separated by two mobile filters. After the ferrous sulfate crystals and the solution in the crystallization bin are completely discharged, the electric telescopic rod drives the lifting collection pipe and the annular filter to move up, and the two mobile filters are separated, so that the ferrous sulfate crystals on the two mobile filters fall into the lifting collection pipe and the discharge pipe, and the ferrous sulfate crystals are directly collected, which shortens the operation time and improves the work efficiency;

[0015] 2. The utility model installs a drainage block with a conical top protrusion on the top of the lifting collection tube, and a filling block is inserted between the drainage block and the lifting collection tube for sealing, so as to ensure that the solution can flow around after reaching the surface of the drainage block, and the liquid enters the lifting collection tube and is discharged along the discharge pipe, and an annular filter is installed on the top of the lifting collection tube to ensure that the ferrous sulfate crystals will not fall from the top edge of the lifting collection tube after falling on the drainage block. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a structural cross-sectional view of the outer shell of the utility model;

[0018] Figure 3 for Figure 2 A magnified view of the structure at center A;

[0019] Figure 4 for Figure 2 A magnified view of the structure at point B.

[0020] In the figure: 1. outer shell; 2. sealing cover; 3. discharge pipe; 4. liquid discharge pipe; 5. crystallization chamber; 6. separation chamber; 7. support ring; 8. movable filter; 9. guide bar; 10. lifting collection pipe; 11. electric telescopic rod; 12. reset spring; 13. lifting block; 14. annular filter; 15. drainage block; 16. filling block; 17. fixing rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] like Figures 1 to 3 As shown, a crystal crystallizer comprises an outer shell 1, a sealing cover 2 is detachably installed on the top of the outer shell 1, a discharge pipe 3 and two liquid discharge pipes 4 are fixed at the bottom of the outer shell 1, the discharge pipe 3 is located between the two liquid discharge pipes 4, a separation bin 6 is arranged inside the outer shell 1, a crystallization bin 5 is arranged above the separation bin 6, an opening is arranged at the bottom of the bottom end of the crystallization bin 5 and a solenoid valve is installed at the opening, a support ring 7 is fixed inside the separation bin 6, two movable filter screens 8 are slidably installed on the inner side of the support ring 7, a return spring 12 is installed between the movable filter screen 8 and the support ring 7, and the discharge A lifting collection pipe 10 is installed at the top of the material pipe 3, and guide bars 9 are fixed at the bottom of the two movable filter screens 8. The bottom ends of the guide bars 9 are inclined toward the inner wall of the outer shell 1. An annular filter screen 14 is fixed at the top of the lifting collection pipe 10. After the ferrous sulfate solution crystallizes inside the crystallization bin 5, the solenoid valve at the bottom of the crystallization bin 5 is opened to allow the ferrous sulfate solution and the crystal instrument to flow into the separation bin 6, and then the solution will pass through the two movable filter screens 8 and flow out from the two liquid outlet pipes 4, and the ferrous sulfate crystals will be intercepted by the two movable filter screens 8 to achieve the separation of the ferrous sulfate crystals.

[0023] like Figure 2 and Figure 4 As shown, a drainage block 15 is installed on the inner side of the top of the lifting collection tube 10, and filling blocks 16 are installed on both sides of the drainage block 15 and between the lifting collection tube 10. The center of the upper surface of the drainage block 15 protrudes upward in a cone shape, and the top of the filling block 16 is an inclined surface and the slope of the inclined surface is consistent with the slope of the surface protruding at the center of the drainage block 15. The bottom ends of the drainage block 15 and the two filling blocks 16 are fixed with a fixing rod 17. The fixing rod 17 at the bottom end of the drainage block 15 is fixed on the inner wall of the lifting collection tube 10, and the fixing rod 17 at the bottom end of the filling block 16 is fixed on the inner wall of the discharge pipe 3. The drainage block 15 and the two filling blocks 16 will drain the liquid that falls on the top of the lifting collection tube 10 to prevent the liquid from accumulating above the lifting collection tube 10 and flowing out along the lifting collection tube 10 when the lifting collection tube 10 moves up.

[0024] like Figure 4 As shown, the bottom end of the lifting and collecting tube 10 is slidably inserted into the top end of the discharge tube 3, and a lifting block 13 is fixed to the outer side of the bottom end of the lifting and collecting tube 10. The lifting block 13 is slidably installed in the inner wall of the outer shell 1, and an electric telescopic rod 11 is installed below the lifting block 13. The effective range of the electric telescopic rod 11 is less than or equal to the pipe length of the lifting and collecting tube 10 located inside the discharge tube 3. The electric telescopic rod 11 is used to push the lifting block 13 and the electric telescopic rod 11 to move, so that the annular filter 14 can contact the guide bar 9 and push the guide bar 9 and the movable filter 8 to move, so that the two movable filter screens 8 are separated smoothly, allowing the ferrous sulfate crystals to fall.

[0025] Working principle: After the ferrous sulfate solution crystallizes inside the crystallization bin 5, the solenoid valve at the bottom of the crystallization bin 5 is opened, so that the ferrous sulfate solution and the crystal instrument flow into the separation bin 6, and then the solution passes through the two movable filter screens 8 and flows out from the two liquid outlet pipes 4, while the ferrous sulfate crystals are intercepted by the two movable filter screens 8 to achieve the separation of the ferrous sulfate crystals. After the ferrous sulfate crystals are separated, the electric telescopic rod 11 is powered on and starts to drive the lifting block 13 and the lifting collection pipe 10 to move upward. At this time, the annular filter screen 14 and the drainage block 15 will move simultaneously with the lifting collection pipe 10, and the filling block 16 When the annular filter screen 14 moves, it will squeeze the guide bar 9 and make the guide bar 9 drive the mobile filter screen 8 to move toward the inner wall of the outer shell 1. At this time, the two mobile filter screens 8 will separate from each other, and the ferrous sulfate crystals on the two mobile filter screens 8 will fall from between the two mobile filter screens 8 into between the crystallization bin 5 and the annular filter screen 14, and fall from the gap between the drainage block 15 and the annular filter screen 14 and pass through the discharge pipe 3. After the ferrous sulfate crystals are separated from the solution, the ferrous sulfate crystals are directly collected without manual collection, thereby shortening the operation time and improving work efficiency.

[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A crystal crystallizer, comprising an outer shell (1), a sealing cover (2) being detachably mounted on the top of the outer shell (1), characterized in that: A discharge pipe (3) and two liquid discharge pipes (4) are fixed at the bottom end of the outer shell (1), the discharge pipe (3) is located between the two liquid discharge pipes (4), a separation bin (6) is provided inside the outer shell (1), a crystallization bin (5) is provided above the separation bin (6), an opening is provided at the bottom end of the crystallization bin (5), and a solenoid valve is installed at the opening, a support ring (7) is fixed inside the separation bin (6), two movable filter screens (8) are slidably installed on the inner side of the support ring (7), a return spring (12) is installed between the movable filter screen (8) and the support ring (7), and a lifting collection pipe (10) is installed at the top end of the discharge pipe (3).

2. A crystal crystallizer according to claim 1, characterized in that: A guide bar (9) is fixed to the bottom of each of the two movable filter screens (8), the bottom end of the guide bar (9) is inclined toward the inner wall of the outer shell (1), and an annular filter screen (14) is fixed to the top end of the lifting collection pipe (10).

3. A crystal crystallizer according to claim 1, characterized in that: The bottom end of the lifting collection pipe (10) is slidably inserted into the top end of the discharge pipe (3), and a lifting block (13) is fixed to the outside of the bottom end of the lifting collection pipe (10), and the lifting block (13) is slidably installed in the inner wall of the outer shell (1).

4. A crystal crystallizer according to claim 3, characterized in that: An electric telescopic rod (11) is installed below the lifting block (13), and the effective range of the electric telescopic rod (11) is less than or equal to the length of the pipe of the lifting collection pipe (10) located inside the discharge pipe (3).

5. A crystal crystallizer according to claim 4, characterized in that: A drainage block (15) is installed on the inner side of the top end of the lifting collection pipe (10), and filling blocks (16) are installed between the two sides of the drainage block (15) and the lifting collection pipe (10).

6. A crystal crystallizer according to claim 5, characterized in that: The center of the upper surface of the drainage block (15) is convex upwards in a cone shape, and the top of the filling block (16) is an inclined surface, and the slope of the inclined surface is consistent with the slope of the surface convex at the center of the drainage block (15).

7. A crystal crystallizer according to claim 6, characterized in that: A fixing rod (17) is fixed to the bottom ends of the drainage block (15) and the two filling blocks (16); the fixing rod (17) at the bottom end of the drainage block (15) is fixed to the inner wall of the lifting collection pipe (10), and the fixing rod (17) at the bottom end of the filling block (16) is fixed to the inner wall of the discharge pipe (3).