Gear forging stock die

By introducing fan and flow channel systems into gear forging molds, the heat dissipation efficiency is improved, the problem of mold overheating is solved, and automatic debris removal is achieved through air jet holes, which extends the service life and improves practicality.

CN222326589UActive Publication Date: 2025-01-10CHONGQING YUNFENGDA MASCH MFG CO LTD
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Patent Information

Application Number
CN202420580752.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-01-10
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing gear forging molds have low heat dissipation efficiency during forging, resulting in overheating, damage and frequent replacement of the molds, increasing production costs.

Method used

A gear forging mold including a chassis, support disc, fan, flow tank and jet head is designed. The fan generates wind force into the air collecting tank and flow tank, carries heat to dissipate heat, and automatically removes debris through the jet hole.

Benefits of technology

It improves the heat dissipation efficiency of the gear forging mold, extends the service life, and realizes automatic debris removal, improving the practicality and production efficiency of the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of forging stock dies, and particularly relates to a gear forging stock die which comprises a bottom frame and a supporting disc fixedly installed on the bottom frame, a die body is arranged in the supporting disc, a box body is installed in the bottom frame, a filter plate is arranged on the box body, a fan is fixedly installed in the box body, and the filter plate is arranged on the fan. And an air collecting groove is fixedly formed in the box body, a flowing groove is formed in the mold body in a surrounding mode, and the input end of the flowing groove is connected with an input pipe. According to the gear forging stock die, the fan and the flowing groove are installed, so that the heat dissipation efficiency of the gear forging stock die is improved, the service life is further prolonged, wind power generated by the fan during working can enter the wind collecting groove, and then the wind power can enter the flowing groove to flow through the cooperation of the wind collecting groove and the input pipe; and when the wind power flows in the flowing grooves, heat on the mold body can be carried to flow, then the mold body can be cooled, and the purpose of improving the heat dissipation efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of forging blank dies, in particular to a gear forging blank die. Background Art

[0002] The gear forging mold is a mold used to produce gear forgings. The mold shapes the metal blank by heating and applying pressure, and finally forms the required gear shape. During the production process, the mold needs to be forged and adjusted many times to ensure that the accuracy and strength of the gear meet the requirements. The gear forging mold is one of the indispensable tools in gear manufacturing. It is a tool used to produce gear forgings. It is crucial to the quality and efficiency of gear manufacturing.

[0003] When using the existing gear forging mold for forging, a large amount of heat is generated during the forging process. If the heat cannot be dissipated in time, the mold will overheat and be damaged. This situation will not only affect the smooth progress of the forging process, but also lead to frequent replacement and maintenance of the mold, thereby increasing production costs.

[0004] Patent document CN212042486U discloses a forging gear die, "including a gear die body and a stamping plate body, a gear die cavity is fixedly provided in the middle of the top of the gear die body, grooves are opened at the four corners of the top of the gear die body, and buffer rods are inserted and connected inside the four grooves, one end of the four buffer rods is respectively fixedly connected to the four corners of the bottom of the stamping plate body, a stamping head is fixedly provided in the middle of the bottom of the stamping plate body, and buffer air bags are fixedly provided at the bottom of the inner cavity of the four grooves. In the utility model, a certain buffering and protective effect is played by the provided buffer air bags and gaskets to avoid excessive impact force during the forging process, causing the gear die body and the stamping plate body to collide with each other, causing damage to the gear die body and the forging blank, and the provided storage trough and collection trough can collect the forged blanks and forging blanks, which is convenient to take and has strong practicality." However, the forging gear die in the above-mentioned public document mainly considers the collection of forged blanks and forging blanks, and does not consider the problem of heat dissipation efficiency through the die. Therefore, it is necessary to develop a gear forging blank die. Utility Model Content

[0005] The utility model aims to provide a gear forging die to solve the technical problem of improving the heat dissipation efficiency of the gear forging die proposed in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a gear forging blank die, comprising a base frame and a support plate fixedly mounted on the base frame, a die body is arranged inside the support plate, a box is installed inside the base frame, and a filter plate is arranged on the box;

[0007] A fan is fixedly installed inside the box, an air collecting groove is fixedly installed inside the box, and the output end of the fan is connected to the air collecting groove, a flow groove is installed around the mold body, an input end of the flow groove is connected to an input pipe, and one end of the input pipe is connected to the air collecting groove, and an exhaust head is provided on the flow groove.

[0008] Preferably, a support rod is fixedly mounted on the base frame, and the top end of the support rod is fixedly connected to the bottom of the support plate.

[0009] Preferably, telescopic rods are fixedly mounted on the base frame, and the telescopic rods are symmetrically arranged.

[0010] Preferably, a top end of the telescopic rod is fixedly connected with an annular groove, and the annular groove and the supporting plate are concentrically arranged.

[0011] Preferably, a hose is connected to the bottom of the annular groove, the hose is equipped with a connector, and the connector is communicated with the exhaust head.

[0012] Preferably, the annular groove is provided with jet holes in an array, and the jet holes are square.

[0013] Preferably, a filter screen is provided inside the air jet hole.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model is convenient for improving the heat dissipation efficiency of the gear forging mold by installing a fan and a flow groove, thereby extending the service life. When the gear forging mold is shaping the gear, when the temperature of the mold body is cooled down, the fan is operated to generate wind force, and the wind force will enter the interior of the wind collecting groove, and then the wind collecting groove and the input pipe cooperate to make the wind force enter the interior of the flow groove to flow, and then when the wind force flows inside the flow groove, it will carry the heat on the mold body, and then the mold body will be cooled down, so as to achieve the purpose of improving the heat dissipation efficiency of the gear forging mold, and then the service life of the gear forging mold can be extended;

[0016] 2. The utility model is convenient for removing debris generated by the processing of the gear forging blank die by installing an air jet head. The wind flowing inside the flow groove cooperates with the exhaust head and the connecting head to make the wind flow into the inside of the hose, and then flow into the inside of the annular groove. The wind entering the inside of the annular groove flows to the outside through the air jet hole. The telescopic rod pushes the annular groove to move. After the position of the annular groove is adjusted, the air jet hole is moved to one side of the support plate. The air jet hole makes the wind flow to the surface of the support plate, and then removes the debris dropped on the support plate, thereby achieving the purpose of automatically removing the debris and improving the practicality of the gear forging blank die. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the box structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the support plate structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the flow tank structure of the utility model;

[0021] Figure 5 This is a schematic diagram of the annular groove structure of the utility model.

[0022] In the figure: 1. base frame; 2. support rod; 3. support plate; 4. mold body; 5. box body; 6. filter plate; 7. fan; 8. air collecting trough; 9. flow trough; 10. inlet pipe; 11. exhaust head; 12. telescopic rod; 13. annular groove; 14. hose; 15. connector; 16. jet hole; 17. filter screen. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1 - Figure 4A gear forging mold comprises a base frame 1 and a support plate 3 fixedly mounted on the base frame 1, a mold body 4 is arranged inside the support plate 3, a box body 5 is installed inside the base frame 1, a filter plate 6 is arranged on the box body 5, a fan 7 is fixedly installed inside the box body 5, an air collecting groove 8 is fixedly installed inside the box body 5, and the output end of the fan 7 is connected to the air collecting groove 8, a flow groove 9 is installed around the mold body 4, an input end of the flow groove 9 is connected to an input pipe 10, and one end of the input pipe 10 is connected to the air collecting groove 8, and an exhaust head 11 is arranged on the flow groove 9. When the gear forging mold is used to forge the gear, after the blank is placed inside the mold body 4, an external forging machine presses and knocks the blank, so that the blank is inside the mold body 4. The part is formed, which makes it easier to forge the gear. Since the blank is forged after being heated, the temperature of the mold body 4 will increase during the forging period. The mold body 4 is prone to damage when it is in a high temperature state for a long time. When the gear forging blank mold is shaping the gear, the temperature of the mold body 4 is cooled down, and the fan 7 is operated to generate wind force, which will enter the interior of the wind collecting groove 8, and then the wind collecting groove 8 and the input pipe 10 will cooperate to make the wind force enter the interior of the flow groove 9 to flow, and then when the wind force flows in the flow groove 9, it will carry the heat on the mold body 4 and then cool the mold body 4, so as to achieve the purpose of improving the heat dissipation efficiency of the gear forging blank mold, and thus the service life of the gear forging blank mold can be improved.

[0025] See also Figure 1 A support rod 2 is fixedly mounted on the base frame 1 , and the top end of the support rod 2 is fixedly connected to the bottom of the support plate 3 , and the support plate 3 is fixedly connected to the base frame 1 through the support rod 2 .

[0026] See also Figure 1 A telescopic rod 12 is fixedly mounted on the base frame 1, and the telescopic rod 12 is symmetrically arranged, and the telescopic rod 12 is an electric push rod.

[0027] See also Figure 1 The top of the telescopic rod 12 is fixedly connected with an annular groove 13, and the annular groove 13 and the support plate 3 are arranged concentrically. When the telescopic rod 12 works, it will push the annular groove 13 to move, thereby adjusting the position of the annular groove 13.

[0028] See also Figure 1 , Figure 4 and Figure 5A hose 14 is connected to the bottom of the annular groove 13, and a connector 15 is installed on the hose 14, and the connector 15 is connected to the exhaust head 11. An array of jet holes 16 are arranged on the annular groove 13, and the jet holes 16 are square. A filter 17 is arranged inside the jet holes 16. The wind flowing inside the flow groove 9 cooperates with the exhaust head 11 and the connector 15, which will cause the wind to flow into the inside of the hose 14, and then flow into the inside of the annular groove 13. The wind entering the annular groove 13 flows to the outside through the jet holes 16. After adjusting the position of the annular groove 13, the jet holes 16 are moved to one side of the support disk 3. The jet holes 16 will cause the wind to flow to the surface of the support disk 3, and then the debris dropped on the support disk 3 will be cleared, so as to achieve the purpose of automatically clearing the debris, thereby improving the practicality of the gear forging blank mold.

[0029] Working principle: first, when the gear forging blank mold is used to forge the gear, the blank is placed inside the mold body 4, and then the external forging machine applies pressure and knocks the blank, so that the blank is formed inside the mold body 4, which is convenient for forging the gear. Since the blank is forged after heating, the temperature of the mold body 4 will increase during the forging period. The mold body 4 is prone to damage when it is in a high temperature state for a long time. When the gear forging blank mold is shaping the gear, the temperature of the mold body 4 is cooled down, and the fan 7 is operated to generate wind force, and the wind force will enter the inside of the wind collecting groove 8, and then the wind collecting groove 8 cooperates with the input pipe 10 to make the wind force enter the inside of the flow groove 9 to flow, and then when the wind force flows inside the flow groove 9, it will carry the heat flow on the mold body 4. The movement will then cool the die body 4, thereby achieving the purpose of improving the heat dissipation efficiency of the gear forging blank die, thereby improving the service life of the gear forging blank die. The wind flowing inside the flow groove 9 will cooperate with the exhaust head 11 and the connector 15 to make the wind flow into the inside of the hose 14, and then flow into the inside of the annular groove 13. The wind entering the annular groove 13 flows to the outside through the jet hole 16. The telescopic rod 12 will push the annular groove 13 to move. After adjusting the position of the annular groove 13, the jet hole 16 is moved to one side of the support plate 3. The jet hole 16 will make the wind flow to the surface of the support plate 3, and then the debris dropped on the support plate 3 will be cleared, thereby achieving the purpose of automatically clearing the debris, thereby improving the practicability of the gear forging blank die.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A gear forging die, comprising a base frame (1) and a support plate (3) fixedly mounted on the base frame (1), characterized in that: A mold body (4) is arranged inside the support plate (3), a box body (5) is installed inside the base frame (1), and a filter plate (6) is arranged on the box body (5); A fan (7) is fixedly installed inside the box body (5), an air collecting groove (8) is fixedly installed inside the box body (5), and the output end of the fan (7) is connected to the air collecting groove (8), a flow groove (9) is installed around the mold body (4), the input end of the flow groove (9) is connected to an input pipe (10), and one end of the input pipe (10) is connected to the air collecting groove (8), and an exhaust head (11) is provided on the flow groove (9).

2. A gear forging die according to claim 1, characterized in that: A support rod (2) is fixedly mounted on the base frame (1), and the top end of the support rod (2) is fixedly connected to the bottom end of the support plate (3).

3. The gear forging die according to claim 1, characterized in that: Telescopic rods (12) are fixedly mounted on the base frame (1), and the telescopic rods (12) are symmetrically arranged.

4. A gear forging die according to claim 3, characterized in that: The top end of the telescopic rod (12) is fixedly connected with an annular groove (13), and the annular groove (13) and the supporting plate (3) are arranged concentrically.

5. A gear forging die according to claim 4, characterized in that: The bottom of the annular groove (13) is connected to a hose (14), the hose (14) is equipped with a connector (15), and the connector (15) is in communication with the exhaust head (11).

6. A gear forging die according to claim 5, characterized in that: The annular groove (13) is provided with jet holes (16) in an array, and the jet holes (16) are square in shape.

7. A gear forging die according to claim 6, characterized in that: A filter screen (17) is arranged inside the air injection hole (16).

Citation Information

Patent Citations

  • Gear forging die

    CN212042486U