Heavy-duty lathe guide rail with automatic scrap cleaning function
By introducing an automatic cleaning system on the heavy lathe guide rails, including a motor-driven crushing mechanism and compacting mechanism, the problem of manual cleaning of waste is solved, and automatic crushing and separation of waste is achieved, improving work efficiency and waste collection efficiency.
Patent Information
- Application Number
- CN202420119760.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The scrap cleaning generated by existing heavy lathes during processing requires manual operation, resulting in inefficiency and increased labor.
A lathe guide rail with automatic cleaning function is designed, including a motor-driven crushing mechanism and compacting mechanism, for crushing and separating waste materials, and solid-liquid separation is achieved through liquid collection boxes and waste slag collection boxes, reducing manual cleaning needs.
Automatic crushing and separation of waste is achieved, working efficiency is improved, the need for manual cleaning is reduced, and the space utilization rate of waste collection is improved through compaction mechanism.
Smart Images

Figure CN222327314U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lathe guide rails, in particular to a heavy-duty lathe guide rail with the function of automatically cleaning waste chips. Background Art
[0002] With the rapid development of science and technology, the speed of mechanical and electrical product replacement is accelerating, and the requirements for the precision and surface quality of parts processing are becoming higher and higher. In the production of some long centrifugal ductile iron billets, heavy-duty lathes are often required for processing. Heavy-duty lathes are mainly used to turn rotating workpieces with turning tools. Drills, reamer drills, reamers, taps, dies and knurling tools can also be used on heavy-duty lathes for corresponding processing.
[0003] When a machine tool is processing, a large amount of waste is generated. However, the existing method of cleaning these wastes is to manually clean them by staff, which not only increases the labor of the staff, but also requires the staff to stop the machine for cleaning during the cleaning process, which reduces work efficiency. In view of this, a heavy-duty lathe guide rail with automatic waste cleaning function is proposed. Summary of the invention
[0004] The utility model aims to provide a heavy lathe guide rail with automatic waste chip cleaning function to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heavy-duty lathe guide rail with automatic waste chip cleaning function, comprising a lathe track and a smooth track, wherein the smooth track is fixed on the top of the lathe track, a connecting groove is provided on the lathe track, a liquid collection box is provided at the bottom of the lathe track, a waste residue collection box is fixed on the side wall of the lathe track, and a cleaning mechanism is provided on the lathe track, wherein the cleaning mechanism comprises:
[0006] A motor, the motor is fixed to the side wall of the lathe track, a rotating rod is fixed to the output end of the motor, and an active crushing roller is fixed to the outer wall of the rotating rod;
[0007] A driving gear, the driving gear is fixed to the outer wall of the rotating rod, a rotating shaft is passed through the lathe track, and the passing part is rotatably connected, a driven gear is fixed to the outer wall of the rotating shaft, the driven gear is meshed with the driving gear, and a driven crushing roller is fixed to the outer wall of the rotating shaft;
[0008] A filter screen is fixed on the inner wall of the connecting groove, and a compacting mechanism is arranged on the side wall of the lathe track.
[0009] Preferably, the compacting mechanism comprises a rotating shaft, and the rotating shaft is connected to the rotating shaft via a transmission belt.
[0010] Preferably, a cam is fixed to the outer wall of the rotating shaft.
[0011] Preferably, a slide groove is provided on the side wall of the lathe track, a slide plate is slidably mounted on the inner wall of the slide groove, an arc rod is fixed to the side wall of the slide plate, a compacting plate is fixed to the end of the arc rod away from the slide plate, and by setting a compacting mechanism, the waste in the waste collection box can be squeezed and compacted, thereby improving the space utilization of the waste collection box and allowing more waste to be collected.
[0012] Preferably, a return spring is fixed to the side wall of the slide plate, and the return spring is fixed to the inner wall of the slide groove at a side away from the slide plate. The return spring can achieve the effect of resetting the slide plate.
[0013] Preferably, the slide plates are provided in two groups, and the two groups of slide plates are symmetrically arranged with the center line of the lathe track in the vertical direction as the symmetry axis.
[0014] Compared with the prior art, the utility model provides a heavy-duty lathe guide rail with an automatic waste chip cleaning function, which has the following beneficial effects:
[0015] 1. The heavy-duty lathe guide rail with automatic waste chip cleaning function can crush the waste and separate the solid and liquid waste by setting a cleaning mechanism in order to facilitate the cleaning of the waste generated by the machine tool. By setting a liquid collection box and a waste residue collection box, the coolant and solid waste on the machine tool can be collected separately, which is convenient for the staff to operate.
[0016] 2. The heavy-duty lathe guide rail with automatic waste chip cleaning function can squeeze and compact the waste in the waste slag collection box by setting a compaction mechanism, thereby improving the space utilization rate of the waste slag collection box and collecting more waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the overall cross-sectional structure of the utility model;
[0020] Figure 4 For this utility model Figure 2 A magnified schematic diagram of the A structure.
[0021] In the figure: 1. lathe track; 2. smooth track; 3. connecting groove; 4. cleaning mechanism; 401. motor; 402. rotating rod; 403. active crushing roller; 404. active gear; 405. rotating shaft; 406. driven gear; 407. driven crushing roller; 408. filter screen; 5. liquid collection box; 6. waste residue collection box; 7. compacting mechanism; 701. rotating shaft; 702. transmission belt; 703. slide groove; 704. slide plate; 705. return spring; 706. cam; 707. arc rod; 708. compacting plate. DETAILED DESCRIPTION
[0022] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a heavy-duty lathe guide rail with automatic waste chip cleaning function, comprising a lathe rail 1, a smooth rail 2 is fixed on the top of the lathe rail 1, a connecting groove 3 is opened on the top of the lathe rail 1, a cleaning mechanism 4 is arranged on the side wall of the lathe rail 1, a liquid collecting box 5 is arranged at the bottom of the lathe rail 1, and a waste residue collecting box 6 is fixed on the side wall of the lathe rail 1. By arranging the liquid collecting box 5, the coolant used on the machine tool can be collected for reuse, and the waste residue collecting box 6 can collect the waste residue after processing.
[0023] Specifically, the cleaning mechanism 4 includes a motor 401, a rotating rod 402, a rotating shaft 405, an active crushing roller 403, a driven crushing roller 407, a driving gear 404, a driven gear 406 and a filter screen 408. When the machine tool is in the process of processing, the processed waste will fall to the inner wall of the lathe track 1 through the connecting groove 3. By starting the motor 401, the rotating rod 402 is rotated, and then the rotating rod 402 is driven to rotate, so that the active crushing roller 403 is rotated, and the rotating rod 402 drives the driving gear 404 to rotate. The lathe track 1 is penetrated by a rotating shaft 405, and the rotating shaft 405 is rotatably connected to the penetration point of the lathe track 1. The outer wall of the rotating shaft 405 is fixed with a driven gear 406, and the driven gear 406 and the driving gear 404 are in mutual meshing state. The outer wall of the rotating shaft 405 is fixed with a driven crushing roller 407, and when the motor 40 When the rotating rod 402 is driven to rotate forward, the rotating rod 402 can drive the driving gear 404 to rotate forward, and then the driving gear 404 can drive the driven gear 406 to rotate reversely, so that the active crushing roller 403 and the driven crushing roller 407 rotate in opposite directions, so that the processed waste can be crushed, which is convenient for subsequent collection of the waste. The inner wall of the connecting groove 3 is fixed with a filter screen 408, so that the crushed waste falls on the filter screen 408, and the waste and coolant can be filtered, so that the coolant flows to the bottom of the filter screen 408 and falls into the liquid collection box 5, so that the crushed waste passes through the filter screen 408 and is discharged into the waste residue collection box 6, which can achieve the effect of solid-liquid separation, and then there is no need for the staff to manually clean the waste, which is convenient for the staff to clean the waste. The side wall of the lathe track 1 is provided with a compacting mechanism 7.
[0024] Specifically, the compacting mechanism 7 includes a rotating shaft 701, a transmission belt 702, a cam 706, a slide 703, a slide plate 704, a return spring 705, an arc rod 707 and a compacting plate 708; the side wall of the lathe track 1 is rotatably installed with a rotating shaft 701, and the rotating shaft 701 is connected to the rotating shaft 405 through a transmission belt 702. The outer wall of the rotating shaft 701 is fixed with a cam 706. When the rotating shaft 405 rotates, the rotating shaft 701 can be driven to rotate by the transmission belt 702, and the cam 706 can be driven to rotate. The side wall of the lathe track 1 is provided with a slide 703, and the inner wall of the slide 703 is slidably installed with a slide plate 704. The side wall of the slide plate 704 is fixed with a return spring 705. The side of the return spring 705 away from the slide plate 704 is fixed to the inner wall of the slide 703. By arranging the return spring 705, the slide plate 704 can be reset. When the end with the larger radius of the cam 706 rotates close to the driving gear 404, the slide 704 is reset, and the compacting plate 708 is driven by the arc rod 707 to reset, and the next compacting operation is performed.
[0025] Working principle: When the machine tool is working, the generated waste falls into the connecting groove 3. By starting the motor 401, the rotating rod 402 can be driven to rotate forward, and the active crushing roller 403 can be driven forward. The active gear 404 can drive the driven gear 406 to rotate reversely, so that the active crushing roller 403 and the driven crushing roller 407 rotate in opposite directions, and then the processed waste can be crushed, which is convenient for subsequent collection of the waste. The crushed waste falls on the filter screen 408, and the waste and coolant can be filtered. The coolant flows to the bottom of the filter screen 408 and falls into the liquid collection box 5, so that the crushed waste is discharged into the waste residue collection box 6 through the filter screen 408, which can achieve the effect of solid-liquid separation, and the staff does not need to manually clean the waste, which facilitates the staff to clean the waste.
[0026] When the rotating shaft 405 rotates, the transmission belt 702 can drive the rotating shaft 701 to rotate, and drive the cam 706 to rotate. When the end of the cam 706 with a smaller radius rotates close to the driving gear 404, the cam 706 will squeeze the slide plate 704, so that the slide plate 704 is away from the waste collection box 6, and the return spring 705 is stretched. Through the arc rod 707, the compacting plate 708 is moved close to the lathe track 1, so that the waste in the waste collection box 6 can be compacted.
[0027] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A heavy-duty lathe guide rail with an automatic chip cleaning function, comprising a lathe rail (1) and a smooth rail (2), wherein the smooth rail (2) is fixed on the top of the lathe rail (1), characterized in that: The lathe track (1) is provided with a connecting groove (3), the bottom of the lathe track (1) is provided with a liquid collection box (5), the side wall of the lathe track (1) is fixed with a waste residue collection box (6), and the lathe track (1) is provided with a cleaning mechanism (4), and the cleaning mechanism (4) comprises: A motor (401), the motor (401) being fixed to a side wall of a lathe track (1), a rotating rod (402) being fixed to an output end of the motor (401), and an active crushing roller (403) being fixed to an outer wall of the rotating rod (402); A driving gear (404), the driving gear (404) being fixed to the outer wall of the rotating rod (402); a rotating shaft (405) passing through the lathe track (1), and being rotatably connected at the passing point; a driven gear (406) being fixed to the outer wall of the rotating shaft (405), the driven gear (406) being meshed with the driving gear (404); and a driven crushing roller (407) being fixed to the outer wall of the rotating shaft (405); A filter screen (408) is fixed to the inner wall of the connecting groove (3), and a compacting mechanism (7) is provided on the side wall of the lathe track (1).
2. A heavy-duty lathe guide rail with automatic waste chip cleaning function according to claim 1, characterized in that: The compacting mechanism (7) comprises a rotating shaft (701), and the rotating shaft (701) is connected to the rotating shaft (405) via a transmission belt (702).
3. A heavy-duty lathe guide rail with automatic chip cleaning function according to claim 2, characterized in that: A cam (706) is fixed to the outer wall of the rotating shaft (701).
4. The heavy-duty lathe guide rail with automatic chip cleaning function according to claim 1, characterized in that: A slide groove (703) is provided on the side wall of the lathe track (1); a slide plate (704) is slidably mounted on the inner wall of the slide groove (703); an arc-shaped rod (707) is fixed to the side wall of the slide plate (704); and a compacting plate (708) is fixed to one end of the arc-shaped rod (707) away from the slide plate (704).
5. A heavy-duty lathe guide rail with automatic chip cleaning function according to claim 4, characterized in that: A return spring (705) is fixed to the side wall of the slide plate (704), and the side of the return spring (705) away from the slide plate (704) is fixed to the inner wall of the slide groove (703).
6. A heavy-duty lathe guide rail with automatic chip cleaning function according to claim 4, characterized in that: The slide plates (704) are provided in two groups, and the two groups of slide plates (704) are symmetrically arranged with the center line of the lathe track (1) in the vertical direction as the symmetry axis.