Device for automatically overturning sensor product with tray

By designing an automatic flip device and using telescopic cylinders and motor drive gear systems, the time waste and fatigue problems of manually flipping the inverted discs in the production of reversing radar sensors are solved, and the product is automatically transferred, and the production efficiency and accuracy are improved.

CN222330987UActive Publication Date: 2025-01-10WEIHAI AISITE SENSOR TECH CO LTD
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Patent Information

Application Number
CN202421217214.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-10
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the production of existing reverse radar sensors, flip-over and reverse disk operations require manual operation, which wastes time and is repetitive, resulting in manual fatigue and reduces production efficiency.

Method used

A device with pallet automatic flip was designed. The telescopic cylinder and motor drive gear system was used to realize automatic clamping and flip of the fixture through clamping blocks and pressure sensors, and the product was automatically completed from one process to another. Transfer.

Benefits of technology

It reduces manual operation, improves production efficiency and work accuracy, reduces personnel fatigue, realizes automatic product flip between different fixtures, and improves the level of production automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for automatically overturning a sensor product with a tray, and relates to the technical field of reversing radar sensor production, the device for automatically overturning the sensor product with the tray drives a movable annular frame fixed with a product jig to move and be attached to a jig without a product through a telescopic air cylinder II, and the product jig is fixed on the movable annular frame; the two jigs are pressed, the pressing force of the two jigs can be conveniently controlled to be moderate through cooperation with the pressure sensor, the second gear is driven by the motor to rotate, the first gear drives the turnover frame to turn over, and therefore the product automatically falls into the other jig, and the function of automatically transferring the product to the tray is achieved. According to the automatic jig switching device, automatic jig switching between the front and back procedures and different states of products is achieved, manual switching is reduced, the working fatigue of workers is reduced, the products between the different jigs are automatically turned over, the automatic operation of product production is improved, and meanwhile the working precision and the working efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of production of reversing radar sensors, in particular to a device for automatically turning over a sensor product with a tray. Background Art

[0002] The reversing radar sensor is a safety device installed at the rear of the vehicle to assist the driver in avoiding collisions when reversing or parking. The reversing radar sensor is mainly composed of an ultrasonic sensor (commonly called a probe), a controller, and a display (or buzzer). During the operation of the reversing radar, when the car is in reverse gear, the probe installed on the rear bumper will emit ultrasonic signals. When these signals encounter obstacles behind, echo signals will be generated. After receiving these echo signals, the probe will feed them back to the controller for processing. The controller processes these signals to determine the location of the obstacle, and displays the distance to the obstacle on the display, and may issue a warning signal, such as a sound prompt, to remind the driver to pay attention to the obstacle. In the production of reversing radar sensors, different product operation forms and different process operations require manual reversing operations due to the different jigs required to place the products.

[0003] The existing flipping and inverting operation method requires manual operation to place the product of the fixture in the previous process into the fixture of the next process. In the process of flipping and inverting, a certain amount of time and labor are wasted. In addition, the operation process has a large amount of repetitive work and is very likely to cause manual fatigue, which is not conducive to improving the production and processing efficiency of reversing radar sensors. Summary of the invention

[0004] In view of the shortcomings of the prior art, the utility model provides a device for automatically flipping a sensor product with a tray to solve the problem that the existing flipping and inverting operation method proposed in the above background technology requires manual work to place the product of the fixture in the previous process into the fixture in the next process. In the process of flipping and inverting the tray, a certain amount of time and labor are wasted, and the operation process has a large amount of repetitive work, which can easily lead to manual fatigue and is not conducive to improving the operation efficiency of the production and processing of reversing radar sensors.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a device for automatic flipping of a sensor product with a tray, comprising a device shell, a device door leaf is arranged at the front end of the device shell, a control panel is fixedly installed on the upper end of the device shell, a support base is fixedly installed inside the device shell, a flip frame is arranged on the inner side of the support base, a protective box is fixedly installed on the right end of the support base, a connecting shaft is fixedly installed on the left end of the flip frame, a transmission shaft is fixedly installed on the right end of the flip frame, a gear 1 is fixedly installed on the right end of the transmission shaft extending to the inside of the protective box, a motor is fixedly installed on the side of the transmission shaft inside the protective box, and the Gear 2 is fixedly installed on the output end of the motor, a fixed annular frame is fixedly installed on the upper side of the inside of the flip frame, a telescopic cylinder 1 is fixedly installed on the surface of the fixed annular frame, the output end of the telescopic cylinder 1 extends to the inner side of the fixed annular frame and a clamping block is fixedly installed, sliding rods are fixedly installed on the left and right sides of the inside of the flip frame, a lifting block is slidably connected on the surface of the sliding rod, a mobile annular frame is fixedly installed between the two lifting blocks, the surface of the mobile annular frame is fixedly installed with the same telescopic cylinder 1, the lower end of the inside of the flip frame is located on the side of the sliding rod and a telescopic cylinder 2 is fixedly installed, and a pressure sensor is fixedly installed on the output end of the telescopic cylinder 2.

[0006] Preferably, the support seat is designed as a U-shaped structure, and the left end of the connecting shaft extends to the left side of the support seat and is rotatably connected to the support seat.

[0007] Preferably, the transmission shaft is rotatably connected to the support seat, and the gear 1 is meshingly connected to the gear 2.

[0008] Preferably, the telescopic cylinders are distributed in an annular array, and the movable annular frame and the fixed annular frame are both slidably connected to the output ends of the telescopic cylinders.

[0009] Preferably, the clamping block is made of nitrile rubber, and anti-slip grooves are fixedly mounted on the clamping block.

[0010] Preferably, the upper end of the sliding rod is fixedly connected to the fixed annular frame, and the upper end of the pressure sensor is fixedly connected to the movable annular frame.

[0011] Preferably, a supporting foot is fixedly mounted on the lower end of the device housing, the device door leaf is rotatably connected to the device housing, and the pressure sensor is electrically connected to the control panel.

[0012] The utility model provides a device for automatically turning over a sensor product with a tray. Compared with the prior art, it has the following beneficial effects:

[0013] 1. The sensor product has a device for automatic flipping of trays. First, place the jig with products and the jig without products on the inner side of the mobile ring frame and the fixed ring frame respectively. The clamping block is driven to move inward by the telescopic cylinder until the clamping block fits the jig tightly. The anti-slip grooves are used to increase the friction between the clamping block and the jig, thereby completing the clamping and fixing of different jigs, which is beneficial to improving the use range of the clamping structure of the automatic flipping device.

[0014] 2. The sensor product is equipped with a device for automatic pallet flipping. The mobile annular frame fixed with the product fixture is driven by the telescopic cylinder 2 to move and fit to the fixture without the product, so that the two fixtures are pressed together. The pressure sensor is used to control the pressing force of the two fixtures to be moderate. The motor is used to drive the gear 2 to rotate, so that the gear 1 drives the flip frame to flip, so that the product automatically falls into another fixture, realizing the function of automatic product flipping, solving the problem of automatic switching of fixtures between the previous and next processes and different product states, reducing manual switching, reducing personnel fatigue, and making the products between different fixtures automatically flip and flip, which is conducive to improving the automation of product production, while improving work accuracy and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the overturning frame of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the telescopic cylinder II of the utility model;

[0018] Figure 4 It is a structural schematic diagram of a telescopic cylinder of the utility model.

[0019] In the figure: 1. device housing; 2. device door leaf; 3. control panel; 4. support base; 5. flip frame; 6. protective box; 7. connecting shaft; 8. transmission shaft; 9. gear one; 10. motor; 11. gear two; 12. fixed annular frame; 13. telescopic cylinder one; 14. clamping block; 15. sliding rod; 16. lifting block; 17. mobile annular frame; 18. telescopic cylinder two; 19. pressure sensor; 20. anti-slip pattern; 21. supporting foot. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 The utility model provides a technical solution: a device for automatically flipping a sensor product with a tray, comprising a device housing 1, a device door leaf 2 is arranged at the front end of the device housing 1, a control panel 3 is fixedly installed on the upper end of the device housing 1, a support seat 4 is fixedly installed inside the device housing 1, a flip frame 5 is arranged on the inner side of the support seat 4, a protective box 6 is fixedly installed on the right end of the support seat 4, a connecting shaft 7 is fixedly installed on the left end of the flip frame 5, a transmission shaft 8 is fixedly installed on the right end of the flip frame 5, a gear 9 is fixedly installed inside the right end of the transmission shaft 8 extending to the inside of the protective box 6, a motor 10 is fixedly installed on the side of the transmission shaft 8 inside the protective box 6, a gear 11 is fixedly installed on the output end of the motor 10, a fixed annular frame 12 is fixedly installed on the upper side of the inside of the flip frame 5, a telescopic cylinder 13 is fixedly installed on the surface of the fixed annular frame 12, and a telescopic cylinder 13 is fixedly installed on the surface of the telescopic cylinder 13. The output end of 3 extends to the inner side of the fixed annular frame 12, and a clamping block 14 is fixedly installed thereon. The support seat 4 is designed in a U-shaped structure. The left end of the connecting shaft 7 extends to the left side of the support seat 4 and is rotatably connected to the support seat 4. The telescopic cylinder 13 is distributed in an annular array. The mobile annular frame 17 and the fixed annular frame 12 are both slidably connected to the output end of the telescopic cylinder 13. The clamping block 14 is made of nitrile rubber, and an anti-slip pattern 20 is fixedly installed on the clamping block 14. First, the jig with products and the jig without products are placed on the inner sides of the mobile annular frame 17 and the fixed annular frame 12 respectively, and the clamping block 14 is driven to move inward by the telescopic cylinder 13 until the clamping block 14 is tightly fitted to the jig, and the friction between the clamping block 14 and the jig is increased with the anti-slip pattern 20, thereby completing the clamping and fixing work of different jigs, which is beneficial to improving the scope of use of the clamping structure of the automatic flipping device;

[0022] Sliding rods 15 are fixedly installed on the left and right sides of the inside of the flip frame 5, and a lifting block 16 is slidably connected to the surface of the sliding rod 15. A mobile annular frame 17 is fixedly installed between the two lifting blocks 16, and the surface of the mobile annular frame 17 is fixedly installed with the same telescopic cylinder 13. The lower end of the inside of the flip frame 5 is located on the side of the sliding rod 15 and a telescopic cylinder 2 18 is fixedly installed. A pressure sensor 19 is fixedly installed on the output end of the telescopic cylinder 2 18. The transmission shaft 8 is rotatably connected to the support seat 4, and the gear 1 9 is meshed with the gear 2 11. The upper end of the sliding rod 15 is fixedly connected to the fixed annular frame 12, and the upper end of the pressure sensor 19 is fixedly connected to the mobile annular frame 17. A supporting foot 21 is fixedly installed at the lower end of the device housing 1, and the device door leaf 2 is rotatable with the device housing 1 The pressure sensor 19 is electrically connected to the control panel 3, and the mobile annular frame 17 fixed with the product fixture is driven by the telescopic cylinder 18 to move and fit to the fixture without the product, so that the two fixtures are pressed together, and the pressure sensor 19 is used to control the pressing force of the two fixtures to be moderate, and the motor 10 is used to drive the gear 11 to rotate, so that the gear 19 drives the flip frame 5 to flip, so that the product automatically falls into another fixture, realizing the function of automatic product flipping, solving the automatic switching of fixtures between the previous and next processes and different product states, reducing manual switching, reducing personnel fatigue, and making the products between different fixtures automatically flip and flip, which is conducive to improving the automation of product production, while improving work accuracy and work efficiency.

[0023] During operation, firstly, the jig with products and the jig without products are placed inside the mobile annular frame 17 and the fixed annular frame 12 respectively, and the clamping block 14 is driven to move inward by the telescopic cylinder 13 until the clamping block 14 fits tightly against the jig, and the anti-slip pattern 20 is used to increase the friction between the clamping block 14 and the jig, thereby completing the clamping and fixing work of different jigs, and the mobile annular frame 17 with the jig with products fixed is driven by the telescopic cylinder 2 18 to move and fit against the jig without products, so that the two jigs are pressed together, and the pressure sensor 19 is used to control the pressing force of the two jigs to be moderate, and the motor 10 is used to drive the gear 2 11 to rotate, so that the gear 1 9 drives the flip frame 5 to flip, so that the product automatically falls into another jig, realizing the function of automatic product inversion.

[0024] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A device for automatically turning over a sensor product with a tray, comprising a device housing (1), characterized in that: A device door leaf (2) is arranged at the front end of the device housing (1); a control panel (3) is fixedly mounted on the upper end of the device housing (1); a support seat (4) is fixedly mounted inside the device housing (1); a flip frame (5) is arranged on the inner side of the support seat (4); a protection box (6) is fixedly mounted on the right end of the support seat (4); a connecting shaft (7) is fixedly mounted on the left end of the flip frame (5); a transmission shaft (8) is fixedly mounted on the right end of the flip frame (5); a gear 1 (9) is fixedly mounted on the right end of the transmission shaft (8) extending to the inside of the protection box (6); a motor (10) is fixedly mounted on the side of the transmission shaft (8) inside the protection box (6); a gear 2 (11) is fixedly mounted on the output end of the motor (10); and a gear 3 (12) is fixedly mounted on the upper side of the inside of the flip frame (5). A fixed annular frame (12) is fixedly installed, a telescopic cylinder 1 (13) is fixedly installed on the surface of the fixed annular frame (12), the output end of the telescopic cylinder 1 (13) extends to the inner side of the fixed annular frame (12) and is fixedly installed with a clamping block (14), sliding rods (15) are fixedly installed on both left and right sides of the inside of the flip frame (5), the surface of the sliding rod (15) is slidably connected with a lifting block (16), a mobile annular frame (17) is fixedly installed between the two lifting blocks (16), the surface of the mobile annular frame (17) is fixedly installed with the same telescopic cylinder 1 (13), the lower end of the inside of the flip frame (5) is located on the side of the sliding rod (15) and a telescopic cylinder 2 (18) is fixedly installed, and a pressure sensor (19) is fixedly installed on the output end of the telescopic cylinder 2 (18).

2. The device for automatically turning over a sensor product tray according to claim 1, characterized in that: The support seat (4) is designed as a U-shaped structure, and the left end of the connecting shaft (7) extends to the left side of the support seat (4) and is rotatably connected to the support seat (4).

3. The device for automatically turning over a sensor product tray according to claim 2, characterized in that: The transmission shaft (8) is rotatably connected to the support seat (4), and the gear one (9) is meshingly connected to the gear two (11).

4. The device for automatically turning over a sensor product tray according to claim 1, characterized in that: The telescopic cylinders (13) are distributed in a ring array, and the movable ring frame (17) and the fixed ring frame (12) are both slidably connected to the output ends of the telescopic cylinders (13).

5. The device for automatically turning over a sensor product tray according to claim 1, characterized in that: The clamping block (14) is made of nitrile rubber, and an anti-slip pattern (20) is fixedly mounted on the clamping block (14).

6. The device for automatically turning over a sensor product tray according to claim 1, characterized in that: The upper end of the sliding rod (15) is fixedly connected to the fixed annular frame (12), and the upper end of the pressure sensor (19) is fixedly connected to the movable annular frame (17).

7. The device for automatically turning over a sensor product tray according to claim 6, characterized in that: A support foot (21) is fixedly mounted at the lower end of the device housing (1); the device door leaf (2) is rotatably connected to the device housing (1); and the pressure sensor (19) is electrically connected to the control panel (3).