All-in-one machine for processing plastic woven bags
By designing an automated plastic woven bag processing machine, using technologies such as worm gear and worm gear reduction motor, cylinder and servo motor, the automatic cutting and sewing of plastic woven bags is achieved, solving the high cost and low efficiency caused by manual operation in the existing technology. Problem, significantly improving production efficiency.
Patent Information
- Application Number
- CN202421050969.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing plastic woven bag production process requires a lot of manual operation, resulting in high labor costs and low production efficiency, and long slitting and sewing processes.
Design an integrated machine for plastic woven bag processing, including unwinding mechanism, cutting mechanism, transfer mechanism and sewing mechanism, to realize automatic continuous slitting and sewing, through worm gear and worm reducer motor, cylinder, servo motor and belt conveying components, etc. Components, automated cutting and stitching processes.
It completely replaces manual operations, reduces labor costs, shortens production time, and significantly improves the production efficiency of plastic woven bags.
Smart Images

Figure CN222332344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of woven bag production equipment, in particular to an integrated machine for processing plastic woven bags. Background Art
[0002] Plastic woven bags, also known as snakeskin bags, are a type of plastic bag, mainly used for packaging. The current production process of plastic woven bags is to first weave the plastic woven thread into a long strip-shaped woven tube cloth through a circular loom, and then reel it into a tube cloth roll through a winder, then use a cutting device to unwind the tube cloth roll and cut it into multiple small portions of woven tube cloth, and finally manually operate a sewing machine to sew and seal one end of each small portion of woven tube cloth to obtain the required plastic woven bag. However, the above-mentioned plastic woven bag slitting and sewing process not only requires a large amount of manual operation of the cutting equipment and sewing machine, resulting in high labor costs, but also requires a long time for loading and unloading and transportation between the two processes of slitting and sewing, which leads to a long production time and low efficiency of plastic woven bags. Utility Model Content
[0003] The utility model aims to provide an integrated machine for processing plastic woven bags, which has the effect of automatically and continuously performing slitting and sewing processing to produce plastic woven bags.
[0004] The above technical objectives of the utility model are achieved through the following technical solutions: an integrated machine for processing plastic woven bags, comprising an unwinding mechanism, a cutting mechanism, a transfer mechanism and a sewing mechanism, wherein the unwinding mechanism comprises an unwinding frame, a pair of supporting rollers rotating on the unwinding frame, an unwinding roller with two ends respectively overlapped on the two pairs of supporting rollers, and three tensioning rollers which are parallel to each other and rotatably arranged on the unwinding frame, wherein the unwinding roller and the three tensioning rollers are parallel to each other and are alternately distributed up and down in sequence;
[0005] The cutting mechanism includes a cutting processing platform, a pressing roller rotatably arranged on the cutting processing platform and parallel to the tensioning roller, a worm gear reduction motor fixed to the cutting processing platform and driving the pressing roller to rotate, a gate-shaped bracket fixed to the cutting processing platform, a cutter that is lifted and slidably arranged in the gate-shaped bracket, a lifting component that drives the cutter to lift up and down relative to the gate-shaped bracket, and a cutting groove opened on the cutting processing platform and located directly below the cutter, and the tip of the cutter can be movably inserted into the cutting groove;
[0006] The transfer mechanism includes a conveying platform perpendicular to one side of the cutting processing platform, a transfer frame fixed on the conveying platform and the cutting processing table, a rectangular frame 1 lifted and arranged on the transfer frame and parallel to the top of the conveying platform, a lifting component 2 for driving the rectangular frame body to lift up and down relative to the conveying platform, a plurality of belt conveying components 1 fixed to the bottom of the rectangular frame 1, a rectangular frame 2 lifted and arranged on the transfer frame and surrounding the rectangular frame 1 and the belt conveying component 1, a lifting component 3 for driving the rectangular frame 2 to lift up and down relative to the conveying platform, a plurality of belt conveying components 2 fixed to the bottom of the rectangular frame 2 and vertically located at one end of the belt conveying component 1, a rotating shaft 1 rotating on the rectangular frame 2 and vertically located at the other end of the belt conveying component 1, a worm gear reduction motor 2 fixed on the transfer frame and driving the rotating shaft 1 to rotate, and a plurality of feeding discs fixed on the rotating shaft 1, the belt conveying component 2 is parallelly located above the cutting processing table, and the conveying direction is consistent with the unwinding direction of the woven bag, and one end of each of the belt conveying components 1 is respectively located between adjacent feeding discs;
[0007] The sewing mechanism includes a plurality of belt conveyor components three installed on the conveying platform, and an automatic sewing machine fixed on the conveying platform and close to the edge of the conveying platform. The conveying directions of the belt conveyor components three and the belt conveyor components one are consistent, and the rotating shaft one and the feeding disc are located therebetween. The automatic sewing machine is located on one side of the belt conveyor component three, and the sewing direction of the automatic sewing machine is consistent with the conveying direction of the belt conveyor component three.
[0008] The utility model is further configured as follows: the lifting component 1 includes a pair of cylinder 1s, the cylinder 1s are invertedly installed on the gate-shaped bracket, and the piston rods of the two cylinders 1 slide through the top of the gate-shaped bracket and are jointly connected to the cutter; the lifting component 2 includes a pair of cylinder 2s, the cylinder 2s are invertedly installed on the transfer frame, and the piston rod heads of the two cylinders 2 are jointly connected to the top of the rectangular frame 1.
[0009] The utility model is further configured as follows: the belt conveyor assembly comprises a U-shaped long strip fixed to the bottom of a rectangular frame, a pair of pulleys rotatably arranged in the U-shaped long strip, a belt sleeved on the two pulleys, and a servo motor fixed on the U-shaped long strip and driving the pulley to rotate, each of the belt conveyor assemblies shares the same servo motor, and the output end of the servo motor passes through the U-shaped long strips in all the belt conveyor assemblies and is connected to the pulleys in each belt conveyor assembly.
[0010] The utility model is further configured as follows: the belt conveyor assembly 2 includes a U-shaped long strip board 2 fixed to the bottom of the rectangular frame 2, a pair of pulleys 2 rotatably arranged in the U-shaped long strip board 2, a belt 2 sleeved on the two pulleys 2, and a servo motor 2 fixed on the U-shaped long strip board 2 and driving the pulley 2 to rotate. Each of the belt conveyor assemblies 2 shares the same servo motor 2, and the output end of the servo motor 2 passes through the U-shaped long strip boards 2 in all the belt conveyor assemblies 2 and is connected to the pulleys 2 in each belt conveyor assembly 2.
[0011] The utility model is further configured as follows: the lifting component three includes a pair of support plates vertically fixed to the top of a rectangular frame one, a pair of rotating shafts two horizontally located on both sides of the support plates and rotating on a transfer frame, two pairs of gears respectively fixedly mounted on the rotating shafts two and symmetrically located on both sides of the support plates, two pairs of racks respectively fixed on both sides of the support plates and respectively meshing with the two pairs of gears, two pairs of connecting rods respectively fixedly hinged on the two rotating shafts two at one end, two pairs of sliders slidably arranged on the rectangular frame two and respectively movably hinged to the other ends of the two pairs of connecting rods, and the two pairs of connecting rods and the two pairs of sliders are symmetrically located on both sides of the support plate.
[0012] The utility model is further configured as follows: the sliding block is in an inverted T-shape, and two T-shaped grooves for sliding two pairs of sliding blocks are respectively provided on the top of the second rectangular frame.
[0013] The utility model is further configured as follows: four guide rods are evenly and vertically fixed on the second rectangular frame, and each guide rod slides through the frame body of the transfer frame respectively.
[0014] The utility model is further configured as follows: the belt conveyor assembly three includes a long groove opened on the surface of the conveying platform, a pair of pulleys three respectively rotating in the long groove and respectively close to the two ends of the long groove, a belt three sleeved on the pulley three and parallel to the upper surface of the conveying platform, and a worm gear reduction motor three fixed on the conveying platform and driving a pulley three to rotate, each of the belt conveyor assemblies three shares the same worm gear reduction motor three, the output end of the worm gear reduction motor three rotates to penetrate the conveying platform, and passes through all the long grooves to connect the pulleys three in each belt conveyor assembly three.
[0015] The utility model is further configured as follows: a long support plate is fixedly arranged inside the long groove, the long support plate is parallelly located in the middle of the belt three, and the top of the long support plate contacts and supports the upper half of the belt three.
[0016] The utility model is further configured as follows: a plurality of rotating shafts three which are parallel to each other and suspended on a belt conveyor assembly three are rotatably arranged on the transfer frame, the rotating shaft three and the belt three are perpendicular to each other, and a plurality of pressing plates are fixedly mounted on the rotating shaft three, the pressing plates on the rotating shaft three are respectively located above each belt conveyor assembly three, and respectively roll in contact with the surface of the belt three in each belt conveyor assembly three.
[0017] The beneficial effect of the utility model is that by adopting the above technical scheme, when it is necessary to cut and sew the plastic woven bag, firstly, the unwinding roller with the rolled cloth roll is placed on two pairs of supporting rollers, and part of the woven cloth roll is manually pulled out to pass through the tensioning roller at the upper end of each unwinding frame, the bottom of the pressing roller on the cutting processing platform and the middle of the gate-shaped bracket, and then the worm gear reduction motor is started to drive the pressing roller to rotate, so that the pressing roller pulls the unwinding roller to unwind the cloth roll through friction, until a certain length of the woven cloth roll passes through the cutting groove under the gate-shaped bracket, the worm gear reduction motor will stop driving the pressing roller, and the cylinder will drive the cutter to extend downward into the cutting groove, thereby automatically cutting the long strip of woven cloth roll in this way;
[0018] At the same time, the lifting component 3 will lower the rectangular frame 2 before the above-mentioned woven tube cloth is cut, so that the lower surface of the belt 2 in the belt conveying component 2 is close to the surface of the cutting processing platform, and until one end of the belt 2 presses the woven tube cloth passing through the gate-shaped bracket, and then under the drive of the servo motor 2 of the belt conveying component 2, the pulley 2 will drive the belt 2 to press the woven tube cloth away from the gate-shaped bracket, thereby keeping the surface of the woven tube cloth flat in this way;
[0019] Then, the woven tube cloth cut into small portions will continue to be conveyed by the belt conveyor component 2 for a certain distance, so that part of it will move to the bottom of the belt conveyor component 1, and then the cylinder 2 and the lifting component 3 will work at the same time, causing the rectangular frame 1 to descend and the rectangular frame 2 to rise. When the belt 2 in the belt conveyor component 2 is lifted away from the woven tube cloth and one end of the belt 1 in the belt conveyor component 1 presses the woven tube cloth, the servo motor 1 in the belt conveyor component 1 will immediately drive the pulley 1 to rotate, so that the belt 1 presses the woven tube cloth and transports it in the direction away from the cutting processing platform.
[0020] Finally, when the woven tube cloth reaches the bottom of the feeding plate, the cylinder two and the lifting component three will work again, causing the rectangular frame one to rise and the rectangular frame two to fall. When the belt one in the belt conveyor component one is lifted away from the woven tube cloth and the feeding plate on the rectangular frame one presses the woven tube cloth, the worm gear reduction motor two will immediately drive the rotating shaft one to rotate, causing the feeding plate to press the woven tube cloth to move to the top of the belt three of the belt conveyor component three. Since the upper surface of the belt three is flush with the surface of the conveying platform and there are multiple pressing plates on the belt three, the worm gear reduction motor three drives the pulley three to rotate, and the belt three and the pressing plate thereon will convey the woven tube cloth away from the conveying platform. During the conveying process, one end of the woven tube cloth is automatically sewed and sealed by the automatic sewing machine, thereby realizing the continuous cutting and sewing of the plastic woven bag.
[0021] The above-mentioned fully automatic cutting and sewing process of plastic woven bags not only completely replaces manual labor and reduces the labor cost of plastic woven bags, but also a fast automatic transfer mechanism is provided between the cutting and sewing processes, thereby effectively shortening the production time of plastic woven bags and greatly improving the production efficiency of plastic woven bags. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 Schematic diagram of the three-dimensional structure of this embodiment;
[0024] Figure 2 Schematic diagram of the unwinding mechanism and the cutting mechanism of this embodiment;
[0025] Figure 3 Schematic diagram of the structure of the transfer mechanism and sewing mechanism of this embodiment;
[0026] Figure 4 It is a structural schematic diagram of the belt conveyor assembly 1, the belt conveyor assembly 2 and the lifting assembly 3 of this embodiment;
[0027] Figure 5 3 is a schematic diagram of the structure of the belt conveyor assembly of this embodiment;
[0028] In the figure, 1, unwinding mechanism; 11, unwinding frame; 12, supporting roller; 13, unwinding roller; 14, tensioning roller; 2, cutting mechanism; 21, cutting processing platform; 22, pressing roller; 23, worm gear reduction motor 1; 24, gate-shaped bracket; 25, cutter; 26, cylinder 1; 27, cutting groove; 3, transfer mechanism; 31, conveying platform; 32, transfer frame; 321, rotating shaft 3; 322, pressing plate; 33, rectangular frame 1; 34, cylinder 2; 35, belt conveying component 1; 351, U-shaped long strip 1; 352, pulley 1; 353, belt 1; 354, servo motor 1; 36, rectangular frame 2; 36 1. T-shaped groove; 362. Guide rod; 37. Lifting assembly three; 371. Support plate; 372. Rotating shaft two; 373. Gear; 374. Rack; 375. Connecting rod; 376. Slider; 38. Belt conveying assembly two; 381. U-shaped long strip plate two; 382. Pulley two; 383. Belt two; 384. Servo motor two; 39. Rotating shaft one; 310. Worm gear reduction motor two; 311. Feeding disc; 4. Sewing mechanism; 41. Belt conveying assembly three; 411. Long groove; 412. Long supporting plate; 413. Pulley three; 414. Belt three; 415. Worm gear reduction motor three; 42. Automatic sewing machine. DETAILED DESCRIPTION
[0029] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment: A plastic woven bag processing machine, such as Figure 1-5 As shown, it includes an unwinding mechanism 1, a cutting mechanism 2, a transfer mechanism 3 and a sewing mechanism 4. The unwinding mechanism 1 includes an unwinding frame 11, a pair of supporting rollers 12 rotating on the unwinding frame 11, an unwinding roller 13 with two ends respectively overlapped on the two pairs of supporting rollers 12, and three tensioning rollers 14 which are parallel to each other and rotatably arranged on the unwinding frame 11. The unwinding roller 13 and the three tensioning rollers 14 are parallel to each other and are alternately distributed up and down in sequence.
[0031] The cutting mechanism 2 includes a cutting processing platform 21, a pressing roller 22 rotatably arranged on the cutting processing platform 21 and parallel to the tensioning roller 14, a worm gear reduction motor 23 fixed to the cutting processing platform 21 and driving the pressing roller 22 to rotate, a gate-shaped bracket 24 fixed to the cutting processing platform 21, a cutter 25 lifted and slidably arranged in the gate-shaped bracket 24, a lifting component 1 driving the cutter 25 to lift up and down relative to the gate-shaped bracket 24, and a cutting groove 27 opened on the cutting processing platform and located directly below the cutter 25, and the tip of the cutter 25 can be movably inserted into the cutting groove 27;
[0032] The transfer mechanism 3 includes a conveying platform 31 perpendicular to one side of the cutting processing platform 21, a transfer frame 32 fixed to the conveying platform 31 and the cutting processing platform, a rectangular frame 33 lifted and arranged on the transfer frame 32 and parallel to the top of the conveying platform 31, a lifting component 2 for driving the rectangular frame body to lift up and down relative to the conveying platform 31, a plurality of belt conveying components 35 fixed to the bottom of the rectangular frame 33, a rectangular frame 36 lifted and arranged on the transfer frame 32 and surrounding the rectangular frame 33 and the belt conveying component 35, and a lifting component 36 for driving the rectangular frame 36 to lift up and down relative to the conveying platform 31. Component three 37, multiple belt conveyor components two 38 fixed to the bottom of the rectangular frame two 36 and vertically located at one end of the belt conveyor component one 35, a rotating shaft one 39 rotating on the rectangular frame two 36 and vertically located at the other end of the belt conveyor component one 35, a worm gear reduction motor two 310 fixed on the transfer frame 32 and driving the rotating shaft one 39 to rotate, and multiple feeding discs 311 fixed on the rotating shaft one 39, the belt conveyor component two 38 is parallelly located above the cutting processing table, and the conveying direction is consistent with the unwinding direction of the woven bag, and one end of each belt conveyor component one 35 is respectively located between adjacent feeding discs 311;
[0033] The sewing mechanism 4 includes a plurality of belt conveyor components 3 41 installed on the conveying platform 31, and an automatic sewing machine 42 fixed on the conveying platform 31 and close to the edge of the conveying platform 31. The conveying directions of the belt conveyor components 3 41 and the belt conveyor components 1 35 are consistent, and the rotating shaft 1 39 and the feeding disc 311 are located therebetween. The automatic sewing machine 42 is located on one side of the belt conveyor components 3 41, and the sewing direction of the automatic sewing machine 42 is consistent with the conveying direction of the belt conveyor components 3 41.
[0034] Furthermore, the lifting component 1 includes a pair of cylinders 26, which are invertedly installed on the gate-shaped bracket 24, and the piston rods of the two cylinders 26 slide through the top of the gate-shaped bracket 24 and are jointly connected to the cutter 25; the lifting component 2 includes a pair of cylinders 34, which are invertedly installed on the transfer frame 32, and the piston rod heads of the two cylinders 34 are jointly connected to the top of the rectangular frame 33.
[0035] Furthermore, the belt conveyor assembly 35 includes a U-shaped long strip 351 fixed to the bottom of the rectangular frame 33, a pair of pulleys 352 rotatably arranged in the U-shaped long strip 351, a belt 353 sleeved on the two pulleys 352, and a servo motor 354 fixed on the U-shaped long strip 351 and driving a pulley 352 to rotate. Each belt conveyor assembly 35 shares the same servo motor 354, and the output end of the servo motor 354 passes through the U-shaped long strip 351 in all the belt conveyor assemblies 35 and is connected to the pulleys 352 in each belt conveyor assembly 35. By adopting the above-mentioned belt conveyor assembly 35, not only can the plastic woven tube cloth be stably pressed and moved on the cutting processing platform 21, but each belt conveyor assembly 35 shares a servo motor 354, and each belt conveyor assembly 35 can work synchronously, thereby saving the manufacturing cost of the structure and reducing energy consumption, and effectively ensuring the stable transportation of the woven tube cloth.
[0036] Further, the belt conveyor assembly 2 38 comprises a U-shaped strip plate 2 381 fixed at the bottom of the rectangular frame 2 36, a pair of pulleys 2 382 rotatably arranged in the U-shaped strip plate 2 381, a belt 2 383 sleeved on the two pulleys 2 382, and a servo motor 2 384 fixed on the U-shaped strip plate 2 381 and driving a pulley 2 382 to rotate. Each belt conveyor assembly 2 38 shares the same servo motor 2 384, and the output end of the servo motor 2 384 passes through the U-shaped strip plates 2 381 in all the belt conveyor assemblies 2 38 and connects the pulleys 2 382 in each belt conveyor assembly 2 38. By adopting the above-mentioned belt conveyor assembly 2 38, not only can the plastic woven tube cloth be stably pressed and moved on the conveying platform 31, but also each belt conveyor assembly shares a servo motor 2 384, and each belt conveyor assembly 2 38 can work synchronously, thereby saving the manufacturing cost of the structure and reducing energy consumption, and effectively ensuring the stable transportation of the woven tube cloth.
[0037] Furthermore, the lifting assembly three 37 includes a pair of support plates 371 vertically fixed on the top of the rectangular frame one 33, a pair of rotating shafts 372 horizontally located on both sides of the support plates 371 and rotating on the transfer frame 32, two pairs of gears 373 respectively fixedly installed on the rotating shafts 372 and symmetrically located on both sides of the support plates 371, two pairs of racks 374 respectively fixed on both sides of the support plates 371 and respectively meshing with the two pairs of gears 373, two pairs of connecting rods 375 respectively fixedly hinged on the two rotating shafts 372 at one end, two pairs of sliders 376 slidably arranged on the rectangular frame two 36 and respectively movably hinged to the other ends of the two pairs of connecting rods 375, and the two pairs of connecting rods 375 and the two pairs of sliders 376 are symmetrically located on both sides of the support plate 371.
[0038] By adopting the above technical solution, when the rectangular frame 1 33 rises or falls, the racks 374 on both sides of the support plate 371 will mesh with the gears 373 on the two rotating shafts 372, so that the rotating shafts 372 drive the two connecting rods 375 to flip in the closing or expanding direction, and then the two sliders 376 hinged to one end of the two connecting rods 375 will slide relatively close to or away from each other on the long square frame 2 under the flipping of the two connecting rods 375, and during the sliding process, drive the rectangular frame 2 36 to fall or rise, thereby realizing the alternating lifting and lowering of the rectangular frame 1 33 and the rectangular frame 2 36 in this way.
[0039] Among them, the slider 376 is in an inverted T-shape, and two T-shaped grooves 361 are provided on the top of the rectangular frame 2 36 for two pairs of sliders 376 to slide respectively, which can not only ensure the stable sliding of the slider 376 on the rectangular frame 2 36, but also cooperate with the connecting rod 375 to provide a stable suspended support for the rectangular frame 2 36; four guide rods 362 are evenly and vertically fixed on the rectangular frame 2 36, and each guide rod 362 slides through the frame body of the transfer frame 32 respectively, which can improve the lifting stability of the rectangular frame 2 36, and then cooperate with the lifting component three 37 to effectively realize the alternating lifting of the rectangular frame 1 33 and the rectangular frame 2 36.
[0040] Furthermore, the belt conveyor assembly 3 41 includes a long groove 411 opened on the surface of the conveying platform 31, a pair of pulleys 3 413 respectively rotating in the long groove 411 and respectively close to the two ends of the long groove 411, a belt 3 414 sleeved on the pulley 3 413 and parallel to the upper surface of the conveying platform 31, and a worm gear reduction motor 3 415 fixed on the conveying platform 31 and driving a pulley 3 413 to rotate. Each belt conveyor assembly 3 41 shares the same worm gear reduction motor 3 415, and the output end of the worm gear reduction motor 3 415 rotates to penetrate the conveying platform 31, and passes through all the long grooves 411 to connect the pulleys 3 413 in each belt conveyor assembly 3 41. By adopting the above-mentioned belt conveyor assembly three 41, not only can the woven tube cloth be stably conveyed on the conveying platform 31, but also each belt conveyor assembly three 41 shares the same worm gear reduction motor three 415, and each belt conveyor assembly three 41 can also work synchronously, thereby saving the manufacturing cost of the structure and reducing energy consumption, and effectively ensuring the stable conveying of the woven tube cloth. Among them, a long strip support plate 412 is fixedly arranged inside the long groove 411, and the long strip support plate 412 is parallel to the middle of the belt three 414, and the top of the long strip support plate 412 contacts and supports the upper half of the belt three 414, which can not only further ensure the stable conveying work of the belt three 414, but also reduce the load of the belt three 414, thereby reducing the working energy consumption of the belt conveyor assembly three 41.
[0041] Furthermore, the transfer frame 32 is rotatably provided with a plurality of rotating shafts 321 which are parallel to each other and suspended on the belt conveying assembly 3 41. The rotating shaft 321 and the belt 3 414 are perpendicular to each other, and a plurality of pressing plates 322 are fixedly installed on the rotating shaft 321. The pressing plates 322 on the rotating shaft 321 are respectively located above each belt conveying assembly 3 41 and respectively roll in contact with the surface of the belt 3 414 in each belt conveying assembly 3 41. By adopting the above-mentioned pressing plates 322, not only can the woven tube cloth be stably conveyed in cooperation with the belt 3 414, but also the woven tube cloth can be pressed to a certain extent to ensure that one end of the woven tube cloth can pass smoothly through the automatic sewing machine 42, so as to achieve accurate and stable sewing processing.
[0042] The working principle of this embodiment:
[0043] When it is necessary to cut and sew the plastic woven bag, firstly, the unwinding roller 13 with the rolled cloth roll is placed on two pairs of supporting rollers 12, and part of the woven cloth roll is manually pulled out to pass through the tensioning roller 14 at the upper end of each unwinding frame 11, the bottom of the pressing roller 22 on the cutting processing platform 21 and the middle of the gate-shaped bracket 24, and then the worm gear reduction motor 23 is started to drive the pressing roller 22 to rotate, so that the pressing roller 22 pulls the unwinding roller 13 to unwind the cloth roll through friction, until a certain length of the woven cloth roll passes through the cutting groove 27 under the gate-shaped bracket 24, the worm gear reduction motor 23 will stop driving the pressing roller 22, and the cylinder 26 will drive the cutter 25 to extend downward into the cutting groove 27, and then the long strip of woven cloth roll is automatically cut in this way;
[0044] At the same time, the lifting component 37 will lower the rectangular frame 2 36 before the above-mentioned woven tube cloth is cut, so that the lower surface of the belt 2 383 in the belt conveying component 2 38 is close to the surface of the cutting processing platform 21, and until one end of the belt 2 383 presses the woven tube cloth passing through the gate-shaped bracket 24, and then under the drive of the servo motor 2 384 of the belt conveying component 2 38, the pulley 2 382 will drive the belt 2 383 to press the woven tube cloth gradually away from the gate-shaped bracket 24, thereby keeping the surface of the woven tube cloth flat in this way;
[0045] Then, the woven tube cloth cut into small portions will continue to be conveyed a certain distance by the belt conveyor assembly 2 38, so that part of it moves to the bottom of the belt conveyor assembly 1 35, and then the cylinder 2 34 and the lifting assembly 3 37 will work simultaneously to make the rectangular frame 1 33 descend and the rectangular frame 2 36 rise. When the belt 2 383 in the belt conveyor assembly 2 38 is lifted away from the woven tube cloth and one end of the belt 1 353 in the belt conveyor assembly 1 35 presses the woven tube cloth, the servo motor 1 354 in the belt conveyor assembly 1 35 will immediately drive the pulley 1 352 to rotate, so that the belt 1 353 presses the woven tube cloth and conveys it in the direction away from the cutting processing platform 21.
[0046] Finally, when the woven tube cloth reaches the bottom of the feeding tray, the cylinder 2 34 and the lifting assembly 3 37 will work again, causing the rectangular frame 1 33 to rise and the rectangular frame 2 36 to fall. When the belt 1 353 in the belt conveying assembly 1 35 is lifted away from the woven tube cloth and the feeding tray on the rectangular frame 1 33 presses the woven tube cloth, the worm gear reduction motor 2 310 will immediately drive the rotating shaft 1 39 to rotate, causing the feeding tray to press the woven tube cloth to move to the belt 3 414 of the belt conveying assembly 3 41. At the top, since the upper surface of belt three 414 is flush with the surface of the conveying platform 31, and a plurality of pressing plates 322 are pressed on belt three 414, when the worm gear reduction motor three 415 drives pulley three 413 to rotate, belt three 414 and the pressing plates 322 thereon will convey the woven tube cloth away from the conveying platform 31, and during the conveying process, one end of the woven tube cloth will be automatically sewed and sealed by the automatic sewing machine 42, thereby realizing the continuous cutting and sewing processing of the plastic woven bag.
[0047] The above-mentioned fully automatic process of cutting and sewing plastic woven bags not only completely replaces manual labor and reduces the labor cost of plastic woven bags, but also a fast and automatic transfer mechanism 3 is provided between the cutting and sewing processes, thereby effectively shortening the production time of plastic woven bags and greatly improving the production efficiency of plastic woven bags.
Claims
1. An all-in-one machine for processing plastic woven bags, characterized in that The invention comprises an unwinding mechanism (1), a cutting mechanism (2), a transfer mechanism (3) and a sewing mechanism (4), wherein the unwinding mechanism (1) comprises an unwinding frame (11), a pair of supporting rollers (12) rotating on the unwinding frame (11), an unwinding roller (13) with two ends respectively overlapped on the two pairs of supporting rollers (12), and three tensioning rollers (14) which are parallel to each other and rotatably arranged on the unwinding frame (11); the unwinding roller (13) and the three tensioning rollers (14) are parallel to each other and are alternately arranged up and down in sequence; The cutting mechanism (2) comprises a cutting processing platform (21), a pressing roller (22) rotatably arranged on the cutting processing platform (21) and parallel to the tensioning roller (14), a worm gear reduction motor (23) fixed to the cutting processing platform (21) and driving the pressing roller (22) to rotate, a gate-shaped bracket (24) fixed to the cutting processing platform (21), a cutting knife (25) arranged in the gate-shaped bracket (24) for lifting and sliding, a lifting component for driving the cutting knife (25) to lift and lower relative to the gate-shaped bracket (24), and a cutting groove (27) provided on the cutting processing platform and located directly below the cutting knife (25), wherein the tip of the cutting knife (25) can be movably inserted into the cutting groove (27); The transfer mechanism (3) comprises a conveying platform (31) perpendicular to one side of the cutting processing platform (21), a transfer frame (32) fixed together on the conveying platform (31) and the cutting processing platform, a rectangular frame (33) arranged on the transfer frame (32) and parallel to the top of the conveying platform (31), a lifting component (2) for driving the rectangular frame body to move up and down relative to the conveying platform (31), a plurality of belt conveying components (35) fixed to the bottom of the rectangular frame (33), a rectangular frame (36) arranged on the transfer frame (32) and surrounding the rectangular frame (33) and the belt conveying component (35), and a lifting component (36) for driving the rectangular frame (36) to move up and down relative to the conveying platform (31). A lowering component three (37), a plurality of belt conveyor components two (38) fixed to the bottom of the rectangular frame two (36) and vertically located at one end of the belt conveyor component one (35), a rotating shaft one (39) rotating on the rectangular frame two (36) and vertically located at the other end of the belt conveyor component one (35), a worm gear reduction motor two (310) fixed on the transfer frame (32) and driving the rotating shaft one (39) to rotate, and a plurality of feeding discs (311) fixed on the rotating shaft one (39), wherein the belt conveyor component two (38) is located parallel to the cutting processing table, and the conveying direction is consistent with the woven bag unwinding direction, and one end of each of the belt conveyor components one (35) is respectively located between adjacent feeding discs (311); The sewing mechanism (4) comprises a plurality of belt conveyor components (41) installed on a conveying platform (31), and an automatic sewing machine (42) fixed on the conveying platform (31) and close to the edge of the conveying platform (31); the conveying directions of the belt conveyor component (41) and the belt conveyor component (35) are consistent, and the rotating shaft (39) and the feeding disc (311) are located therebetween; the automatic sewing machine (42) is located on one side of the belt conveyor component (41), and the sewing direction of the automatic sewing machine (42) is consistent with the conveying direction of the belt conveyor component (41).
2. The integrated machine for processing plastic woven bags according to claim 1, characterized in that: The lifting assembly 1 includes a pair of cylinder 1 (26), the cylinder 1 (26) is invertedly installed on the gate-shaped bracket (24), and the piston rods of the two cylinders 1 (26) slide through the top of the gate-shaped bracket (24) and are jointly connected to the cutter (25); the lifting assembly 2 includes a pair of cylinder 2 (34), the cylinder 2 (34) is invertedly installed on the transfer frame (32), and the piston rod heads of the two cylinders 2 (34) are jointly connected to the top of the rectangular frame 1 (33).
3. The integrated machine for processing plastic woven bags according to claim 1, characterized in that: The belt conveyor assembly (35) comprises a U-shaped long strip plate (351) fixed to the bottom of a rectangular frame (33), a pair of pulleys (352) rotatably arranged in the U-shaped long strip plate (351), a belt (353) sleeved on the two pulleys (352), and a servo motor (354) fixed on the U-shaped long strip plate (351) and driving the pulley (352) to rotate. Each of the belt conveyor assemblies (35) shares the same servo motor (354). The output end of the servo motor (354) passes through the U-shaped long strip plates (351) in all the belt conveyor assemblies (35) and is connected to the pulleys (352) in each belt conveyor assembly (35).
4. The integrated machine for processing plastic woven bags according to claim 1, characterized in that: The belt conveyor assembly 2 (38) comprises a U-shaped long strip plate 2 (381) fixed at the bottom of the rectangular frame 2 (36), a pair of pulleys 2 (382) rotatably arranged in the U-shaped long strip plate 2 (381), a belt 2 (383) sleeved on the two pulleys 2 (382), and a servo motor 2 (384) fixed on the U-shaped long strip plate 2 (381) and driving the pulley 2 (382) to rotate. Each of the belt conveyor assemblies 2 (38) shares the same servo motor 2 (384), and the output end of the servo motor 2 (384) passes through the U-shaped long strip plates 2 (381) in all the belt conveyor assemblies 2 (38) and is connected to the pulleys 2 (382) in each belt conveyor assembly 2 (38).
5. The integrated machine for processing plastic woven bags according to claim 1, characterized in that: The lifting assembly three (37) comprises a pair of support plates (371) vertically fixed on the top of the rectangular frame one (33), a pair of rotating shafts (372) horizontally located on both sides of the support plate (371) and rotating on the transfer frame (32), two pairs of gears (373) respectively fixedly installed on the rotating shafts (372) and symmetrically located on both sides of the support plate (371), two pairs of racks (374) respectively fixed on both sides of the support plate (371) and respectively meshing with the two pairs of gears (373), two pairs of connecting rods (375) one ends of which are respectively fixedly hinged on the two rotating shafts (372), and two pairs of sliders (376) slidably arranged on the rectangular frame two (36) and respectively movably hinged to the other ends of the two pairs of connecting rods (375), and the two pairs of connecting rods (375) and the two pairs of sliders (376) are symmetrically located on both sides of the support plate (371).
6. The integrated machine for processing plastic woven bags according to claim 5, characterized in that: The sliding block (376) is in an inverted T-shape, and the top of the second rectangular frame (36) is provided with two T-shaped grooves (361) for two pairs of sliding blocks (376) to slide respectively.
7. The integrated machine for processing plastic woven bags according to claim 5, characterized in that: Four guide rods (362) are evenly and vertically fixed on the second rectangular frame (36), and each guide rod (362) slides through the frame body of the transfer frame (32).
8. The integrated machine for processing plastic woven bags according to claim 1, characterized in that: The belt conveyor assembly (41) comprises a long groove (411) provided on the surface of the conveying platform (31), a pair of pulleys (413) respectively rotating in the long groove (411) and respectively close to the two ends of the long groove (411), a belt (414) sleeved on the pulley (413) and parallel to the upper surface of the conveying platform (31), and a worm gear reduction motor (415) fixed on the conveying platform (31) and driving the pulley (413) to rotate. Each of the belt conveyor assemblies (41) shares the same worm gear reduction motor (415). The output end of the worm gear reduction motor (415) rotates and penetrates the conveying platform (31), and passes through all the long grooves (411) to connect the pulleys (413) in each belt conveyor assembly (41).
9. The integrated machine for processing plastic woven bags according to claim 8, characterized in that: A long support plate (412) is fixedly arranged inside the long groove (411), and the long support plate (412) is located parallel to the middle of the belt three (414), and the top of the long support plate (412) contacts and supports the upper half of the belt three (414).
10. The integrated machine for processing plastic woven bags according to claim 9, characterized in that: The transfer frame (32) is rotatably provided with a plurality of rotating shafts (321) which are parallel to each other and suspended on the belt conveyor assembly (41); the rotating shaft (321) and the belt (414) are perpendicular to each other, and a plurality of pressing plates (322) are fixedly installed on the rotating shaft (321); the pressing plates (322) on the rotating shaft (321) are respectively located above each belt conveyor assembly (41) and are respectively in rolling contact with the surface of the belt (414) in each belt conveyor assembly (41).