Integrated vacuum generator

By setting up a detection and adjustment mechanism in the secondary airflow channel of the integrated vacuum generator, independent detection and adjustment of the flow rate of the vacuum generator is achieved, which solves the shortcomings of the flow rate adjustment of the vacuum generator in different environments in the prior art, and improves the The flexibility and stability of the system extend the service life.

CN222333961UActive Publication Date: 2025-01-10NINGBO QI KRYPTON TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421229894.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-10
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing integrated vacuum generators are difficult to quickly adjust the vacuum flow rate under different working environments and load conditions, resulting in insufficient flexibility and adaptability. The parallel assembly of multiple vacuum generators leads to fixed flow rates, which cannot meet different needs.

Method used

An integrated vacuum generator is designed. By setting a detection mechanism and a adjustment mechanism in the secondary air flow channel of each vacuum generator, the independent detection and adjustment of the air flow rate of each vacuum generator is realized, and a movable chute is used. Rotate components such as electrical machines and airflow sensors to achieve precise flow regulation and control.

Benefits of technology

Improve the flexibility and adaptability of integrated vacuum generators, avoiding the problem of excessive or too small flow, making the entire system more stable and reliable, reducing the possibility of failure, extending service life, and reducing noise and vibration.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222333961U_ABST
    Figure CN222333961U_ABST
Patent Text Reader

Abstract

An integrated vacuum generator disclosed by the utility model comprises an integrated gas circuit board, a vacuum generator, a detection mechanism and an adjusting mechanism, a main gas flow channel and a secondary gas flow channel are arranged in the integrated gas circuit board, one end of the secondary gas flow channel is communicated with the main gas flow channel, and the other end of the secondary gas flow channel is communicated with the adjusting mechanism. One end of the secondary airflow channel is communicated with the vacuum generator, the other end of the secondary airflow channel is communicated with the vacuum generator, the detection mechanism and the adjusting mechanism are arranged in the secondary airflow channel, the detection mechanism is used for detecting the circulating quantity of airflow in the secondary airflow channel, and the adjusting mechanism is used for adjusting the circulating quantity of the airflow in the secondary airflow channel. According to the utility model, the detection mechanism and the adjusting mechanism are arranged in the secondary airflow channel of each vacuum generator, so that the air flow of each vacuum generator can be independently detected and adjusted. Therefore, a user can quickly adjust the negative pressure values and the flows of different vacuum generators according to the requirements of different working environments, working loads or working objects.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of vacuum generators, in particular to an integrated vacuum generator. Background Art

[0002] A mechanical vacuum pump is a device that can output a vacuum source. It is widely used in many aspects, the most common of which is various automated assembly equipment. At present, mechanical vacuum pumps on the market generally have only one vacuum output source. In some specific places, when multiple vacuum output sources are required, it is necessary to equip multiple mechanical vacuum pumps at the same time, or use some relatively complex and large mechanical multi-source mechanical vacuum pumps. This not only brings considerable costs to users, but also brings problems such as large space occupation, high noise, and difficult maintenance, which need further improvement.

[0003] In the prior art, a Chinese patent with the authorization announcement number CN216642593U discloses an integrated multi-channel convenient control vacuum generator, including an air circuit board, a first air inlet connector, a second air inlet connector, a vacuum generator, a first solenoid valve, and a second solenoid valve. The air circuit board is provided with a first air inlet channel, a second air inlet channel, a mounting groove, and a vacuum source output port. The mounting groove is provided with a first air flow channel and a second air flow channel connecting the first air inlet channel and the second air inlet channel. The vacuum source output port is connected to the mounting groove. The vacuum generator includes a vacuum generating tube and a vacuum generating tube housing. The air inlet of the vacuum generating tube is connected to the first air flow channel. The inner cavity of the vacuum generating tube housing is connected to the second air flow channel and the vacuum source output port through the mounting groove. The first solenoid valve is connected to the first air inlet channel and the first air flow channel. The second solenoid valve is connected to the second air inlet channel and the second air flow channel. There are at least two vacuum generators, which are assembled in parallel and do not interfere with each other.

[0004] However, in actual applications, the negative pressure value and flow requirements of the vacuum generator often vary due to different working environments, workloads or working objects. Since multiple vacuum generators are assembled in parallel, the air flow of each vacuum generator is fixed, which makes it inconvenient to quickly adjust the flow according to the negative pressure values ​​required, so it has certain limitations when used. Utility Model Content

[0005] In view of the above problems, the purpose of the utility model is to overcome the deficiencies of the prior art and design an integrated vacuum generator.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated vacuum generator, comprising an integrated air circuit board, a vacuum generator, a detection mechanism and an adjustment mechanism, wherein a main air flow channel and a secondary air flow channel are arranged in the integrated air circuit board, one end of the secondary air flow channel is connected to the main air flow channel, and the other end of the secondary air flow channel is connected to the vacuum generator, the detection mechanism and the adjustment mechanism are arranged in the secondary air flow channel, the detection mechanism is used to detect the amount of air flow flowing in the secondary air flow channel, and the adjustment mechanism is used to adjust the amount of air flow flowing in the secondary air flow channel, the integrated air circuit board has at least one vacuum generator, and the number of the secondary air flow channels, the detection mechanism and the adjustment mechanism is the same as the number of the vacuum generators.

[0007] As a preferred embodiment of the present invention, the regulating mechanism comprises a movable slide groove and a movable sliding block, the movable slide groove is connected to the secondary air flow channel, and the movable sliding block is slidably disposed in the movable slide groove.

[0008] As a preferred embodiment of the utility model, the adjustment mechanism also includes a rotating shaft, which is rotatably arranged in a movable slide groove, an outer side of the rotating shaft is provided with an external thread, the movable slide groove is provided with a rotating hole, and an inner side of the rotating hole is provided with an internal thread that cooperates with the rotating shaft thread.

[0009] As a preferred embodiment of the present utility model, the adjustment mechanism further comprises a rotary motor, and the output end of the rotary motor is coaxially and fixedly connected to the rotating shaft.

[0010] As a preferred embodiment of the present invention, the regulating mechanism further comprises a control terminal, and the control terminal is electrically connected to the rotating motor and the detection mechanism.

[0011] As a preferred embodiment of the present invention, the detection mechanism includes an airflow sensor, a detection end of the airflow sensor is arranged in the secondary airflow channel, and the airflow sensor is electrically connected to the control terminal.

[0012] As a preferred embodiment of the present invention, the regulating mechanism further comprises a sealing groove, which is arranged in the secondary air flow channel and is located opposite to the movable slide groove.

[0013] As a preferred embodiment of the present utility model, the adjustment mechanism further includes a sealing ring, and the sealing ring is arranged between the movable sliding groove and the movable sliding block.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model realizes independent detection and adjustment of the air flow of each vacuum generator by setting a detection mechanism and an adjustment mechanism in the secondary air flow channel of each vacuum generator. It enables users to quickly adjust the negative pressure value and flow rate of different vacuum generators according to the needs of different working environments, workloads or work objects. Whether it is necessary to increase or decrease the flow rate, it can be achieved through the adjustment mechanism, thereby improving the flexibility and adaptability of the integrated vacuum generator. At the same time, the flow rate of each vacuum generator can be adjusted independently, avoiding the problem of the entire integrated vacuum generator being affected by excessive or insufficient flow of a certain vacuum generator. This design makes the entire integrated vacuum generator more stable and reliable, reduces the possibility of failure, and increases the service life of the integrated vacuum generator.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0018] Figure 1 It is a three-dimensional structural schematic diagram of an integrated vacuum generator.

[0019] Figure 2 The present invention is a structural cross-sectional view of an integrated gas path plate in an integrated vacuum generator.

[0020] Figure 3 This is a structural section view of the detection mechanism and adjustment mechanism in an integrated vacuum generator. Figure 1 .

[0021] Figure 4 This is a structural section view of the detection mechanism and adjustment mechanism in an integrated vacuum generator. Figure 2 .

[0022] Reference numerals include:

[0023] 1. Integrated air circuit board; 11. Main air flow channel; 12. Secondary air flow channel; 2. Vacuum generator; 3. Detection mechanism; 31. Air flow sensor; 4. Adjustment mechanism; 41. Movable slide groove; 42. Movable slider; 43. Rotating shaft; 44. Rotating motor; 45. Sealing groove; 46. Sealing ring. DETAILED DESCRIPTION

[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0025] like Figures 1 to 4 As shown, an integrated vacuum generator described in the utility model includes an integrated air circuit board 1, a vacuum generator 2, a detection mechanism 3 and an adjustment mechanism 4. A main air flow channel 11 and a secondary air flow channel 12 are provided in the integrated air circuit board 1. One end of the secondary air flow channel 12 is connected to the main air flow channel 11, and the other end of the secondary air flow channel 12 is connected to the vacuum generator 2. The detection mechanism 3 and the adjustment mechanism 4 are arranged in the secondary air flow channel 12. The detection mechanism 3 is used to detect the amount of air flow flowing in the secondary air flow channel 12, and the adjustment mechanism 4 is used to adjust the amount of air flow flowing in the secondary air flow channel 12. The integrated air circuit board 1 has at least one vacuum generator 2, and the number of the secondary air flow channels 12, the detection mechanism 3 and the adjustment mechanism 4 is the same as the number of the vacuum generator 2.

[0026] The utility model realizes independent detection and adjustment of the air flow of each vacuum generator 2 by setting a detection mechanism 3 and an adjustment mechanism 4 in the secondary air flow channel 12 of each vacuum generator 2. It enables users to quickly adjust the negative pressure value and flow rate of different vacuum generators 2 according to the needs of different working environments, workloads or work objects. Whether it is necessary to increase or decrease the flow rate, it can be achieved through the adjustment mechanism 4, thereby improving the flexibility and adaptability of the integrated vacuum generator. At the same time, the flow rate of each vacuum generator 2 can be adjusted independently, avoiding the problem of the entire integrated vacuum generator being affected by excessive or insufficient flow of a certain vacuum generator 2. This design makes the entire integrated vacuum generator more stable and reliable, reduces the possibility of failure, and increases the service life of the integrated vacuum generator.

[0027] Further, refer to Figure 2 and Figure 3 As shown, the regulating mechanism 4 includes a movable chute 41 and a movable slider 42, wherein the movable chute 41 is connected to the secondary airflow channel 12, and the movable slider 42 is slidably disposed in the movable chute 41. Specifically, the movable slider 42 is slidably disposed in the movable chute 41, and by sliding the slider, the cross-sectional area of ​​the secondary airflow channel 12 can be effectively changed, thereby accurately regulating the amount of airflow flowing in the secondary airflow channel 12. This mechanical regulating method is intuitive and reliable, and can achieve continuous and stepless regulation of the flow rate, thereby improving the accuracy of flow regulation.

[0028] Further, refer to Figure 2 and Figure 3 As shown, the adjustment mechanism 4 also includes a rotating shaft 43, which is rotatably arranged in the movable chute 41, and the outer side of the rotating shaft 43 is provided with an external thread, and the movable chute 41 is provided with a rotating hole, and the inner side of the rotating hole is provided with an internal thread that matches the thread of the rotating shaft 43. Specifically, by arranging a rotatable rotating shaft 43 in the movable chute 41, and the outer side of the rotating shaft 43 is provided with an external thread, which matches the rotating hole provided with an internal thread in the movable chute 41, the position of the movable slider 42 in the chute is precisely adjusted by rotating the rotating shaft 43. This thread matching method makes the flow adjustment more continuous and smooth, and can achieve more precise fine-tuning, thereby improving the accuracy and stability of flow control. At the same time, since the adjustment of the rotating shaft 43 has the characteristics of high precision, high stability and easy operation, the integrated vacuum generator can adapt to more complex and changeable working environments and workloads.

[0029] Further, refer to Figure 2 and Figure 3 As shown, the regulating mechanism 4 also includes a rotating motor 44, and the output end of the rotating motor 44 is coaxially fixedly connected to the rotating shaft 43. The regulating mechanism 4 also includes a control terminal, and the control terminal is electrically connected to the rotating motor 44 and the detection mechanism 3. Specifically, through the control terminal, the user can conveniently remotely operate and control the regulating mechanism 4 without manually adjusting the slider or rotating the rotating shaft 43. At the same time, the control terminal can also display the current negative pressure value and flow data in real time to help users better understand the working status of the integrated vacuum generator. This operation method is not only simple and intuitive, but also improves the user experience. At the same time, the control terminal can adjust the operating status of the rotating motor 44 in real time according to the feedback data of the detection mechanism 3, so that the regulating mechanism 4 can respond to flow changes more quickly and make corresponding adjustments. In addition, by accurately controlling the rotation angle and speed of the rotating motor 44, the accuracy and stability of flow regulation can be further improved.

[0030] Further, refer to Figure 2 and Figure 3As shown, the detection mechanism 3 includes an airflow sensor 31, the detection end of the airflow sensor 31 is arranged in the secondary airflow channel 12, and the airflow sensor 31 is electrically connected to the control terminal. Specifically, the airflow sensor 31 can detect the airflow volume in the secondary airflow channel 12 in real time and accurately, convert the flow data into an electrical signal and transmit it to the control terminal. This enables the control terminal to grasp the current flow situation in real time and provide accurate data support for subsequent adjustment actions. At the same time, the airflow sensor 31 can not only detect the flow data, but also monitor abnormal conditions in the airflow channel, such as blockage, leakage, etc. When an abnormality occurs, the airflow sensor 31 will send a corresponding fault signal to the control terminal, so that the control terminal can issue an early warning in time and take corresponding diagnostic measures to improve the reliability and maintainability of the integrated vacuum generator.

[0031] Further, refer to Figure 2 and Figure 3 As shown, the regulating mechanism 4 also includes a sealing groove 45, which is arranged in the secondary airflow channel 12, and the sealing groove 45 is located opposite to the movable slide groove 41. Specifically, an effective sealing structure is formed by the cooperation between the sealing groove 45 and the sliding slider. When the sliding slider moves to the position of the sealing groove 45, its end can be tightly embedded in the sealing groove 45, thereby effectively blocking the secondary airflow channel 12 and preventing airflow leakage. At the same time, through the cooperation between the sliding slider and the sealing groove 45, the secondary airflow channel 12 is reliably closed. This makes it possible to quickly and accurately cut off the airflow channel when it is necessary to reduce or stop the airflow, thereby enhancing the stability and reliability of flow regulation.

[0032] Further, refer to Figure 2 and Figure 3 As shown, the regulating mechanism 4 also includes a sealing ring 46, which is arranged between the movable chute 41 and the movable slider 42. Specifically, by adding a sealing ring 46 between the movable chute 41 and the movable slider 42, the small gap between the movable chute 41 and the movable slider 42 can be effectively filled, thereby greatly enhancing the sealing performance. It can effectively prevent the airflow in the secondary airflow channel 12 from leaking from the gap between the movable chute 41 and the movable slider 42, ensuring the precise control of the flow rate and the efficient operation of the integrated vacuum generator. At the same time, the sealing ring 46 not only improves the sealing performance, but also reduces the friction and wear between the movable chute 41 and the movable slider 42 to a certain extent. This helps to reduce the maintenance frequency of the integrated vacuum generator, extend the service life of the integrated vacuum generator, and improve the overall economic benefits. Secondly, by enhancing the sealing performance, the noise and vibration caused by airflow leakage are reduced, the stability and quietness of the operation of the integrated vacuum generator are improved, thereby enhancing the user experience. In addition, reducing airflow leakage also helps to reduce potential safety risks.

[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An integrated vacuum generator, characterized in that: The invention comprises an integrated air circuit board (1), a vacuum generator (2), a detection mechanism (3) and an adjustment mechanism (4); the integrated air circuit board (1) is provided with a main air flow channel (11) and a secondary air flow channel (12); one end of the secondary air flow channel (12) is connected to the main air flow channel (11), and the other end of the secondary air flow channel (12) is connected to the vacuum generator (2); the detection mechanism (3) and the adjustment mechanism (4) are arranged in the secondary air flow channel (12); the detection mechanism (3) is used to detect the amount of air flow flowing in the secondary air flow channel (12); the adjustment mechanism (4) is used to adjust the amount of air flow flowing in the secondary air flow channel (12); the integrated air circuit board (1) has at least one vacuum generator (2); the number of the secondary air flow channels (12), the detection mechanism (3) and the adjustment mechanism (4) is the same as the number of the vacuum generators (2).

2. An integrated vacuum generator according to claim 1, characterized in that: The regulating mechanism (4) comprises a movable slide groove (41) and a movable sliding block (42); the movable slide groove (41) is connected to the secondary air flow channel (12); and the movable sliding block (42) is slidably disposed in the movable slide groove (41).

3. An integrated vacuum generator according to claim 2, characterized in that: The adjusting mechanism (4) further comprises a rotating shaft (43), wherein the rotating shaft (43) is rotatably arranged in the movable slide groove (41), an outer side of the rotating shaft (43) is provided with an external thread, the movable slide groove (41) is provided with a rotating hole, and an inner side of the rotating hole is provided with an internal thread that matches the thread of the rotating shaft (43).

4. An integrated vacuum generator according to claim 3, characterized in that: The regulating mechanism (4) further comprises a rotating motor (44), the output end of the rotating motor (44) being coaxially fixedly connected to the rotating shaft (43).

5. An integrated vacuum generator according to claim 4, characterized in that: The regulating mechanism (4) also includes a control terminal, which is electrically connected to the rotating motor (44) and the detection mechanism (3).

6. An integrated vacuum generator according to claim 5, characterized in that: The detection mechanism (3) comprises an airflow sensor (31), a detection end of the airflow sensor (31) is arranged in the secondary airflow channel (12), and the airflow sensor (31) is electrically connected to the control terminal.

7. The integrated vacuum generator according to claim 2, characterized in that: The regulating mechanism (4) further comprises a sealing groove (45), wherein the sealing groove (45) is arranged in the secondary air flow channel (12), and the sealing groove (45) is located opposite to the movable slide groove (41).

8. The integrated vacuum generator according to claim 2, characterized in that: The adjustment mechanism (4) further comprises a sealing ring (46), wherein the sealing ring (46) is arranged between the movable sliding groove (41) and the movable sliding block (42).

Citation Information

Patent Citations

  • Integrated multi-path vacuum generator convenient to control

    CN216642593U