Steam discharge control device for deep well casting
By using steam condensation devices and drainage pipeline systems during deep well casting, steam is collected and condensed and discharged into the stormwater pipeline, the safety hazards caused by steam emissions in deep well casting are solved, steam emission efficiency is improved and resource waste is reduced.
Patent Information
- Application Number
- CN202421190162.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-29
AI Technical Summary
During the deep well casting process, existing steam emission devices cause large amounts of steam to be discharged, which poses serious safety hazards and affects production safety and product quality.
A deep well cast steam emission control device is designed, including a steam discharge unit, a steam condensation device, a condensation water collection tank, a drainage pipeline and a support frame. The steam is collected through a centrifugal fan and a steam guide pipe and condensed in the steam condensation device. Then it is discharged into the rainwater pipeline through the drainage pipeline to reduce the amount of steam discharged.
It effectively reduces the external discharge of steam, reduces safety hazards, improves steam emission efficiency, prevents condensate pollution, and uses waste angle steel materials to form a support frame to promote resource recycling.
Smart Images

Figure CN222336118U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a steam exhaust device, in particular to a deep well casting steam exhaust control device, belonging to the technical field of steam exhaust. Background Art
[0002] During the deep well casting process, the ingots are cooled by secondary cooling water, and a large amount of steam will be generated in the casting well, which is not conducive to the operator observing the surface quality of the ingots in the casting well. In the prior art, the deep well casting steam discharge device is composed of a centrifugal fan, a pipe pre-buried between the centrifugal fan and the deep well steam guide pipe, and a steam collection hood connected to the deep well steam guide pipe. The water vapor is discharged to the outside of the factory through the pipes set on the deep well platform and the centrifugal fan installed on the pipeline. However, a large amount of steam is blown out of the room during the discharge process, resulting in a large amount of steam zone around, which leads to serious safety hazards around the factory.
[0003] How to control the potential safety hazards of steam emissions from deep well casting and ensure production safety and product quality is a technical problem that needs to be urgently solved by technicians in this field. Utility Model Content
[0004] The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art and provide a deep well casting steam emission control device, which can effectively control the steam emission while ensuring the normal steam emission during the casting process, reduce the amount of discharged steam, and avoid the safety hazards caused by steam emission.
[0005] The technical solution adopted by the utility model to solve the technical problem is:
[0006] A deep well casting steam emission control device includes a steam emission unit and a steam emission control unit. The steam emission control unit includes an outdoor steam guide pipe, a steam condensation device, a steam condensate collection tank, a drainage pipeline and a support frame. One end of the outdoor steam guide pipe is connected to the steam emission unit and the other end is connected to the steam condensation device. The steam condensation device is connected to the steam condensate collection tank, and the bottom of the steam condensation device is supported by the support frame.
[0007] The steam discharge unit includes a centrifugal fan, a steam collecting hood, a deep well steam guide pipe and an indoor steam guide pipe. The centrifugal fan is connected to the steam collecting hood. One end of the steam collecting hood is connected to the deep well steam guide pipe and the other end is connected to the indoor steam guide pipe.
[0008] The drainage pipeline is connected with the rainwater pipeline through a valve.
[0009] The support frame is welded from waste angle steel materials and is welded to the bottom end of the steam condensing device.
[0010] In the deep well casting project, a large amount of steam is generated after the casting starts due to the contact between the high-temperature ingot and water. The generated steam enters the deep well casting steam emission control device through the deep well steam guide pipe, and enters the indoor steam guide pipe through the centrifugal fan. The generated steam is discharged from the indoor steam guide pipe to the outdoor steam guide pipe. The outdoor steam guide pipe is connected to a steam condensing device. Cooling water is contained in the steam condensing device. After the steam enters the steam condensing device, the amount of steam will be reduced after passing through the cooling water. The condensed water is collected through a steam condensate collecting tank, and is discharged into the rainwater pipe through a valve through a drainage pipeline. The residual steam is discharged through the opening above the condensate collecting tank. The utility model installs a steam condensing device at the steam discharge port, collects the steam in the steam condensing device through a steam guide pipe, and then discharges it after treatment.
[0011] The positive and beneficial effects of the utility model are as follows:
[0012] 1. The utility model can provide fast and efficient steam discharge for deep well casting projects, improve efficiency, and the equipment support frame is cast from factory discarded angle steel materials, which is beneficial to recycling and saving resources and reducing waste of industrial resources.
[0013] 2. The utility model collects steam through a steam guide pipe, reduces the amount of discharged steam through condensed water, and avoids safety hazards in the area caused by large amounts of steam.
[0014] 3. The utility model collects the condensed steam through the drainage pipeline and discharges it into the rainwater pipe to prevent the condensed water from flowing freely and causing regional environmental pollution.
[0015] 4. The utility model is equipped with a centrifugal fan (37KW 50000m³ / h), which is connected to the steam collecting hood arranged above the deep well steam guide pipeline through a pipeline. The steam generated in the casting well is discharged to the outside through the negative pressure generated by the centrifugal fan in the pipeline. The impeller is made of stainless steel, and a drainage hole is arranged at the bottom of the fan to prevent the impeller from rusting due to long-term steam discharge and reduce safety hazards.
[0016] 5. The steam emission control unit of the utility model is composed of an outdoor steam guide pipe, a steam condensing device, a steam condensate collection tank, a drainage pipeline and a support frame, etc. It has a simple and efficient structure, a novel concept and a reasonable design. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the present invention. The drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other corresponding drawings can be obtained based on these drawings without creative work. By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, purposes and advantages of the present invention will become more obvious:
[0018] Figure 1 A schematic diagram of a steam exhaust device in the prior art;
[0019] Figure 2 It is a structural schematic diagram of the utility model.
[0020] In the figure: 1--outdoor steam guide pipeline, 2--steam condensing device, 3--condensate collection tank, 4--drainage pipeline, 5--rainwater pipe, 6--valve, 7--support frame, 8--centrifugal fan, 9--steam collection hood, 10--deep well steam guide pipeline, 11--indoor steam guide pipeline. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects of the utility model easy to understand, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example: See Figure 2 A deep well casting steam emission control device includes a steam emission unit and a steam emission control unit. The steam emission control unit includes an outdoor steam guide pipe 1, a steam condensation device 2, a steam condensate collection tank 3, a drainage pipe 4 and a support frame 7. One end of the outdoor steam guide pipe 1 is connected to the steam emission unit and the other end is connected to the steam condensation device 2. The steam condensation device 2 is connected to the steam condensate collection tank 3. The bottom of the steam condensation device 2 is supported by the support frame 7.
[0023] The steam discharge unit includes a centrifugal fan 8, a steam collecting hood 9, a deep well steam guide pipe 10 and an indoor steam guide pipe 11. The centrifugal fan 8 is connected to the steam collecting hood 9. One end of the steam collecting hood 9 is connected to the deep well steam guide pipe 10 and the other end is connected to the indoor steam guide pipe 11.
[0024] The drainage pipeline 4 is connected to the rainwater pipe 5 through a valve 6.
[0025] The support frame 7 is welded from waste angle steel materials and is welded to the bottom end of the steam condensing device 2 .
[0026] In the deep well casting project, a large amount of steam is generated after the casting starts due to the contact between the high-temperature ingot and water. The generated steam enters the deep well casting steam emission control device through the deep well steam guide pipe 10, and enters the indoor steam guide pipe 11 through the centrifugal fan 8. The generated steam is discharged from the indoor steam guide pipe 11 to the outdoor steam guide pipe 1. The outdoor steam guide pipe 1 is connected to the steam condensing device 2. The steam condensing device 2 contains cooling water. After the steam enters the steam condensing device 2, the amount of steam will be reduced after passing through the cooling water. The condensed water is collected through the steam condensate collecting tank 3, and discharged into the rainwater pipe 5 through the valve 6 through the drainage pipe 4. The residual steam is discharged through the opening above the steam condensate collecting tank 3. The utility model installs the steam condensing device 2 at the steam discharge port, collects the steam in the steam condensing device 2 through the steam guide pipe, and then discharges it after treatment.
[0027] The utility model can provide fast and efficient steam exhaust for deep well casting projects, thereby improving efficiency. The equipment support frame is cast from factory discarded angle steel materials, which is beneficial to recycling and saving resources and reducing waste of industrial resources. Steam is collected through a steam guide pipe, and the amount of discharged steam is reduced through condensation water, thereby avoiding safety hazards in the region caused by large amounts of steam. The condensed steam is collected through the set drainage pipeline, and concentratedly discharged into the rainwater pipe to prevent the condensation water from flowing freely and causing regional environmental pollution. The steam exhaust unit is composed of a fan, a pipe pre-buried between the fan and the casting well, and a steam collection hood of the deep well steam guide pipe. It has a simple and efficient structure, a novel concept, and a reasonable design. It can replace the steam exhaust device of the prior art, achieve high-efficiency steam exhaust work, improve project quality, and meet safety standards.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A deep well casting steam emission control device, comprising a steam emission unit, characterized in that: The deep well casting steam emission control device further comprises a steam emission control unit, the steam emission control unit comprising an outdoor steam guide pipe (1), a steam condensation device (2), a steam condensate collection tank (3), a drainage pipeline (4) and a support frame (7), one end of the outdoor steam guide pipe (1) is connected to the steam emission unit, and the other end is connected to the steam condensation device (2), the steam condensation device (2) is connected to the steam condensate collection tank (3), and the bottom of the steam condensation device (2) is supported by the support frame (7).
2. A deep well casting steam emission control device according to claim 1, characterized in that: The steam discharge unit comprises a centrifugal fan (8), a steam collecting hood (9), a deep well steam guide pipe (10) and an indoor steam guide pipe (11); the centrifugal fan (8) is connected to the steam collecting hood (9); one end of the steam collecting hood (9) is connected to the deep well steam guide pipe (10) and the other end is connected to the indoor steam guide pipe (11).
3. The deep well casting steam emission control device according to claim 1 is characterized in that: The drainage pipeline (4) is connected to the rainwater pipeline (5) via a valve (6).
4. A deep well casting steam emission control device according to claim 1, characterized in that: The support frame (7) is welded from waste angle steel materials and is welded to the bottom end of the steam condensation device (2).