Kaolin spray drying device

By using circulating hot air flow and cleaning mechanism in the kaolin spray drying equipment, the problem of uneven raw materials drying in existing equipment is solved, and product quality and production efficiency are improved.

CN222341979UActive Publication Date: 2025-01-14SHAN XI HENG YUAN GAO LING TU YOU XIAN GONG SI
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Patent Information

Application Number
CN202420824829.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-20
Publication Date
2025-01-14
Estimated Expiration
2034-04-20

AI Technical Summary

Technical Problem

The existing kaolin spray drying equipment is blown directly from the top, causing the raw materials to come into contact with the hot air for a short time, making it difficult to completely dry, affecting the product quality.

Method used

A kaolin spray drying device is designed, and the circulation flow of hot air is realized by providing a first fan, a second fan and a conical baffle, so that the raw material is in full contact with the hot air, and is driven by a motor-driven cleaning mechanism and a cyclone separator. , ensure the cleanliness and stability of the equipment.

Benefits of technology

The uniform drying of raw materials is achieved, the product quality is improved, and the production efficiency and the service life of the equipment are improved through circulating hot air and a convenient cleaning mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kaolin spray drying device, and particularly relates to the technical field of spray drying equipment, the kaolin spray drying device comprises an outer shell, a centrifugal atomizer is arranged in the outer shell, a drying mechanism is arranged in the outer shell, and the drying mechanism comprises a first fan arranged at the top of the outer shell. Wherein a first connecting pipe is arranged on one side of the first fan, the cross section of the first connecting pipe is arranged to be in an L shape, a second connecting pipe is arranged on one side of the first connecting pipe, a second fan is arranged at one end of the second connecting pipe, a fixing plate is arranged in the outer shell, and a baffle is arranged at the top of the fixing plate. And the baffle plate is conical. Water in raw materials can be taken away through circulating hot air flow, hot air makes full contact with the raw materials, and therefore the raw materials are rapidly dried.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray drying equipment, and more specifically, to a kaolin spray drying device. Background Art

[0002] Kaolin is a non-metallic mineral with a wide range of uses. It is also used in large quantities as a raw material for the production of heavy oil catalytic cracking catalysts. Heavy oil catalytic cracking catalysts made from kaolin are generally spray-dried during the production process to obtain small particles or dust particles. When the existing spray drying equipment is in use, the atomized slurry easily adheres to the inner wall of the heating shell. In order to ensure product quality, it is necessary to stop the machine regularly for cleaning, which will reduce production efficiency.

[0003] After searching, the Chinese patent with the announcement number CN215084902U discloses a spray drying device for kaolin production. The raw material is atomized by a centrifugal atomizer and then discharged into the shell. It is easy to use. The inner wall of the shell can be cleaned by a motor to ensure the cleanliness of the shell and reduce its impact on the product. The vibration of the shell during use can be reduced by a shock-absorbing spring to improve its stability. The hot air can be refluxed by a fan to reduce energy consumption and be more environmentally friendly. The atomized raw material can be quickly dried by a hot air blower, saving manpower.

[0004] However, when this structure is actually used, the atomized raw materials can be quickly dried through a hot air blower. The hot air is directly blown down from the top through the outside, so that the contact time between the raw materials and the hot air blown out by the hot air is short, resulting in difficulty for the hot air to evaporate the moisture in the mist-like raw materials, resulting in uneven drying of the raw materials, thus affecting the quality of the product. Utility Model Content

[0005] In order to overcome the above defects of the prior art, the utility model provides a kaolin spray drying device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A kaolin spray drying device comprises an outer shell, a centrifugal atomizer is arranged inside the outer shell, and a drying mechanism is arranged inside the outer shell;

[0008] The drying mechanism includes a first fan arranged on the top of the outer shell, a first connecting pipe is arranged on one side of the first fan, the cross-section of the first connecting pipe is arranged in an L shape, a second connecting pipe is arranged on one side of the first connecting pipe, a second fan is arranged at one end of the second connecting pipe, a fixing plate is arranged inside the outer shell, a baffle is arranged on the top of the fixing plate, the baffle is arranged in a cone shape, a connecting plate is arranged on one side of the outer shell, and a hot air blower is arranged on the top of the connecting plate.

[0009] By adopting the above technical solution: in order to use the circulating hot air flow to remove the moisture in the raw materials, the hot air is fully in contact with the raw materials, so that the raw materials are dried quickly.

[0010] As a further description of the above technical solution: a cleaning mechanism is provided at the bottom of the fixed plate, and the cleaning mechanism includes a fixed box arranged at the bottom of the fixed plate, a motor is arranged inside the fixed box, and the output end of the motor is coaxially connected with a rotating shaft, and two support rods are sleeved on the rotating shaft, and a scraper is provided on one side of the two support rods, a stabilizing rod is provided on one side of the scraper, and a silicone plate is provided on the other side of the scraper, one end of the stabilizing rod is fixedly connected to the support rod, a fixing groove is opened inside the scraper, a first magnetic block is arranged inside the fixing groove, and one side of the first magnetic block is magnetically connected to the second magnetic block.

[0011] By adopting the above technical solution, it is convenient to clean the inner wall of the shell and it is also convenient to disassemble and replace the silicone plate, thereby greatly improving the practicality.

[0012] As a further description of the above technical solution: a feed pipe is arranged on the top of the outer shell, a discharge pipe is arranged on the bottom of the outer shell, a cyclone separator is arranged at one end of the discharge pipe, a discharge pipe is arranged at the bottom of the cyclone separator, an exhaust pipe is arranged on the top of the cyclone separator, a fixing sleeve is arranged on the upper sleeve of the outer shell, two electric telescopic rods are arranged at the bottom of the fixing sleeve, and bottom plates are arranged at the bottoms of the two electric telescopic rods.

[0013] By adopting the above technical solution, it is convenient to adjust the height of the device and ensure the stability of the device when moving.

[0014] Technical effects and advantages of the utility model:

[0015] 1. By setting a drying mechanism, compared with the prior art, the hot air blower is started to blow the external hot air into the interior of the outer shell, and the wind direction of a part of the hot air is changed to move upward through the cone of the baffle, so that the hot air and the raw materials are initially fused, and at the same time, the first fan is used to suck the upward hot air into the first connecting pipe, and the hot air is brought into the interior of the outer shell from the bottom through the second fan, so that the hot air inside the outer shell is circulated, and at the same time, the raw materials and the hot air are fully contacted and mixed in the outer shell, and the hot air will take away the moisture in the droplets, so that the material particles are quickly dried, so that the raw materials are fully dried;

[0016] 2. By setting up a cleaning mechanism, compared with the prior art, the motor inside the fixed box is used to drive the rotating shaft to rotate. When the rotating shaft rotates, it will drive the supporting rod to rotate. When the supporting rod rotates, it will drive the scraper to rotate. The scraper drives the soft silicone to rotate, and the soft silicone and the inner wall of the outer shell are rubbed and cleaned, thereby improving the cleanliness of the inside of the outer shell. At the same time, the stabilizing rod also ensures the stability of the scraper, and when the soft silicone is worn out after long-term use, it is convenient to replace the soft silicone. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the drying mechanism structure of the utility model.

[0019] Figure 3 It is a schematic diagram of the cleaning mechanism structure of the utility model.

[0020] Figure 4 It is a schematic diagram of the overall cross-sectional structure of the utility model.

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the outer shell of the utility model.

[0022] The accompanying drawings are marked as follows: 1. outer shell; 2. centrifugal atomizer; 3. first fan; 4. first connecting pipe; 5. second fan; 6. fixing plate; 7. baffle; 8. connecting plate; 9. hot air blower; 10. fixing box; 11. rotating shaft; 12. support rod; 13. scraper; 14. stabilizing rod; 15. silicone plate; 16. first magnetic block; 17. second magnetic block; 18. discharge pipe; 19. cyclone separator; 20. discharge pipe; 21. exhaust pipe; 22. fixing sleeve; 23. electric telescopic rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The embodiments of this application disclose Figure 1-5 A kaolin spray drying device shown includes an outer shell 1, a centrifugal atomizer 2 is arranged inside the outer shell 1, and a drying mechanism is arranged inside the outer shell 1;

[0025] The drying mechanism includes a first fan 3 arranged at the top of the outer shell 1, a first connecting pipe 4 is arranged on one side of the first fan 3, the cross section of the first connecting pipe 4 is arranged in an L shape, a second connecting pipe is arranged on one side of the first connecting pipe 4, and a second fan 5 is arranged at one end of the second connecting pipe. A fixing plate 6 is arranged inside the outer shell 1, a baffle 7 is arranged on the top of the fixing plate 6, and the baffle 7 is arranged in a cone shape. A connecting plate 8 is arranged on one side of the outer shell 1, and a hot air blower 9 is arranged on the top of the connecting plate 8. The hot air blower 9 is started to blow the external hot air into the interior of the outer shell 1, and when the downward hot air blows onto the baffle 7, it passes through the baffle 7. The cone shape is formed, thereby changing the wind direction of a part of the hot air and moving it upward, so that the hot air and the raw materials are quickly integrated, and at the same time, the first fan 3 is started to suck the upward hot air into the first connecting pipe 4, and then bring it into the second connecting pipe through the first connecting pipe 4, and the hot air is transported to the second fan 5 through the second connecting pipe, and the hot air is brought into the outer shell 1 from the bottom through the second fan 5, so that the hot air inside the outer shell 1 circulates, and at the same time, the raw materials and the hot air are fully contacted and mixed in the outer shell 1, and the hot air will take away the moisture in the droplets, so that the material particles are quickly dried, so that the raw materials are fully dried.

[0026] Reference Figure 2-3As shown, a cleaning mechanism is provided at the bottom of the fixed plate 6, and the cleaning mechanism includes a fixed box 10 provided at the bottom of the fixed plate 6, a motor is provided inside the fixed box 10, and the output end of the motor is coaxially connected with a rotating shaft 11, and two support rods 12 are sleeved on the rotating shaft 11, and a scraper 13 is provided on one side of the two support rods 12, and a stabilizing rod 14 is provided on one side of the scraper 13, and a silicone plate 15 is provided on the other side of the scraper 13, and one end of the stabilizing rod 14 is fixedly connected to the support rod 12, and a fixing groove is provided inside the scraper 13, and a first magnetic block 16 is provided inside the fixing groove, and one side of the first magnetic block 16 is magnetically connected to the second magnetic block 17, and the fixed box 10 is started. The internal motor drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the supporting rod 12 to rotate when rotating. The supporting rod 12 drives the scraper 13 to rotate when rotating, and the scraper 13 drives the soft silicone 15 to rotate, and the soft silicone 15 and the inner wall of the outer shell 1 are rubbed and cleaned, thereby improving the cleanliness of the inside of the outer shell 1. At the same time, the stabilizing rod 14 also ensures the stability of the scraper 13, and when the soft silicone 15 is worn out due to long-term use and needs to be replaced, the soft silicone 15 can be pulled outward, thereby driving the second magnetic block 17 to separate from the first magnetic block 16, so that the soft silicone 15 can be removed for replacement conveniently and quickly.

[0027] Reference Figure 4-5 As shown, a feed pipe is provided at the top of the outer shell 1, a discharge pipe 18 is provided at the bottom of the outer shell 1, a cyclone separator 19 is provided at one end of the discharge pipe 18, a discharge pipe 20 is provided at the bottom of the cyclone separator 19, an exhaust pipe 21 is provided at the top of the cyclone separator 19, a fixed sleeve 22 is provided on the upper sleeve of the outer shell 1, two electric telescopic rods 23 are provided at the bottom of the fixed sleeve 22, and bottom plates are provided at the bottoms of the two electric telescopic rods 23. The electric telescopic rods 23 are started to drive the fixed sleeve 22 to move, and the fixed sleeve 22 drives the outer shell 1 to move up and down, so as to facilitate the adjustment of the height of the feed pipe and facilitate the feeding, and the dry raw materials enter the interior of the cyclone separator 19 through the discharge pipe 18, in the cyclone separator 19, the raw materials are separated from the air, and through the action of the cyclone, the raw materials are collected at the bottom of the cyclone separator 19 and discharged through the discharge pipe 20, while the hot air is discharged by the exhaust pipe 21, which greatly improves the use effect.

[0028] Working principle of the utility model: when the utility model is used, the electric telescopic rod 23 is first started, thereby driving the fixed sleeve 22 to move, and the fixed sleeve 22 drives the outer shell 1 to move up and down, so as to facilitate the adjustment of the height of the feed pipe, facilitate the feeding, and the raw materials are transported to the centrifugal atomizer 2 through the feed pipe, and the raw materials are atomized by the centrifugal atomizer 2, and then discharged into the outer shell 1, and the hot air blower 9 is started at the same time to blow the external hot air into the interior of the outer shell 1, and when the downward hot air blows onto the baffle 7, it passes through the cone of the baffle 7, thereby changing the wind direction of a part of the hot air and moving upward, so that the hot air and the raw materials are quickly integrated, and the first fan 3 is started at the same time, so that the upward hot air is sucked into the first connecting pipe 4, and then The hot air is brought into the second connecting pipe through the first connecting pipe 4, and is transported to the second fan 5 through the second connecting pipe. The hot air is brought into the outer shell 1 from the bottom through the second fan 5, so that the hot air inside the outer shell 1 is circulated, and at the same time, the raw materials and the hot air are fully contacted and mixed in the outer shell 1. The hot air will take away the moisture in the droplets, so that the material particles are quickly dried, so that the raw materials are fully dried, and the dried raw materials enter the cyclone separator 19 through the discharge pipe 18. In the cyclone separator 19, the raw materials are separated from the air. Through the action of the cyclone, the raw materials are collected at the bottom of the cyclone separator 19 and discharged through the discharge pipe 20, while the hot air is discharged through the exhaust pipe 21, which greatly improves the use effect.

[0029] When it is necessary to clean the inside of the outer shell 1, start the motor inside the fixed box 10 to drive the rotating shaft 11 to rotate. When the rotating shaft 11 rotates, it will drive the supporting rod 12 to rotate. When the supporting rod 12 rotates, it will drive the scraper 13 to rotate. The scraper 13 drives the soft silicone 15 to rotate, and the soft silicone 15 and the inner wall of the outer shell 1 are rubbed and cleaned, thereby improving the cleanliness of the inside of the outer shell 1. At the same time, the stabilizing rod 14 also ensures the stability of the scraper 13. When the soft silicone 15 is worn out due to long-term use and needs to be replaced, the soft silicone 15 can be pulled outward, thereby driving the second magnetic block 17 to separate from the first magnetic block 16, so that the soft silicone 15 can be removed for replacement conveniently and quickly.

[0030] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A kaolin spray drying device, comprising an outer shell (1), characterized in that: A centrifugal atomizer (2) is arranged inside the outer shell (1), and a drying mechanism is arranged inside the outer shell (1); The drying mechanism comprises a first fan (3) arranged at the top of the outer shell (1); a first connecting pipe (4) is arranged on one side of the first fan (3); the cross section of the first connecting pipe (4) is arranged in an L shape; a second connecting pipe is arranged on one side of the first connecting pipe (4); a second fan (5) is arranged at one end of the second connecting pipe; a fixing plate (6) is arranged inside the outer shell (1); a baffle (7) is arranged on the top of the fixing plate (6); the baffle (7) is arranged in a conical shape; a connecting plate (8) is arranged on one side of the outer shell (1); a hot air blower (9) is arranged on the top of the connecting plate (8).

2. A kaolin spray drying device according to claim 1, characterized in that: A cleaning mechanism is arranged at the bottom of the fixed plate (6), the cleaning mechanism comprising a fixed box (10) arranged at the bottom of the fixed plate (6), a motor is arranged inside the fixed box (10), an output end of the motor is coaxially connected to a rotating shaft (11), two support rods (12) are sleeved on the rotating shaft (11), and a scraper (13) is arranged on one side of each of the two support rods (12).

3. A kaolin spray drying device according to claim 2, characterized in that: A stabilizing rod (14) is provided on one side of the scraper (13), a silicone plate (15) is provided on the other side of the scraper (13), and one end of the stabilizing rod (14) is fixedly connected to the support rod (12).

4. A kaolin spray drying device according to claim 2, characterized in that: A fixing groove is provided inside the scraper (13), a first magnetic block (16) is arranged inside the fixing groove, and one side of the first magnetic block (16) is magnetically connected to a second magnetic block (17).

5. The kaolin spray drying device according to claim 1, characterized in that: A material inlet pipe is provided at the top of the outer shell (1), a material outlet pipe (18) is provided at the bottom of the outer shell (1), and a cyclone separator (19) is provided at one end of the material outlet pipe (18).

6. A kaolin spray drying device according to claim 5, characterized in that: A discharge pipe (20) is provided at the bottom of the cyclone separator (19), and an exhaust pipe (21) is provided at the top of the cyclone separator (19).

7. The kaolin spray drying device according to claim 1, characterized in that: A fixing sleeve (22) is sleeved on the outer shell (1), two electric telescopic rods (23) are arranged at the bottom of the fixing sleeve (22), and bottom plates are arranged at the bottoms of the two electric telescopic rods (23).

Citation Information

Patent Citations

  • Spray drying equipment for kaolin production

    CN215084902U