Grinding wheel replacing mechanism of vertical surface grinding machine

By designing an automated grinding wheel replacement mechanism, the nuts are unscrewed at the same time by using the motor and gear system, and the grip of the grinding wheel is improved through the rubber layer and grip, the operation troubles and grip of the grinding wheel replacement process of vertical plane grinder and The problem of hand slipping and falling off achieves a more efficient and safe grinding wheel replacement process.

CN222345229UActive Publication Date: 2025-01-14YANGXI COUNTRY HENGDADAOJIAN MFG CO LTD
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Patent Information

Application Number
CN202421246797.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The grinding wheel replacement process of existing vertical plane grinders requires manual removal of multiple bolts with wrench, which is troublesome and has the risk of hand slipping and falling off, resulting in damage to the grinding wheel.

Method used

A grinding wheel replacement mechanism including a fixed shell, limit groove, fixed block, rotating shaft, gear and motor is designed. The gear and fixing block are driven to rotate through the motor, the nut is automatically unscrewed, and the grinding wheel is strengthened through the rubber layer and grip. Stability of engagement and grip.

Benefits of technology

The automation and stability of grinding wheel replacement is achieved, the risk of manual operation is reduced, and the efficiency and safety of grinding wheel replacement is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vertical surface grinding machines, in particular to a vertical surface grinding machine grinding wheel replacing mechanism which comprises a vertical surface grinding machine, a first fixing shaft and a second fixing shaft are arranged on one side of the vertical surface grinding machine, and grinding wheels are arranged on the outer side of the first fixing shaft and the outer side of the second fixing shaft. Through the arrangement of a fixing shell, a first limiting groove, a first fixing block, a second limiting groove, a second fixing block, a first rotating shaft, a second rotating shaft, a first gear, a second gear, a third limiting groove, a fourth limiting groove, a motor and other components, the motor drives the first rotating shaft, the first gear and the second fixing block to rotate; the nut on the outer side of the first fixing shaft is screwed off through the second fixing block, while the first rotating shaft rotates, the first gear on the outer side of the first rotating shaft drives the five second gears to rotate, and the five second gears drive the five second rotating shafts and the five first fixing blocks to rotate.
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Description

Technical Field

[0001] The utility model relates to the technical field of vertical surface grinders, in particular to a grinding wheel replacement mechanism for a vertical surface grinder. Background Art

[0002] Surface grinder is a commonly used tool for grinding metal products. It has the advantages of more careful grinding, higher precision, higher work efficiency, higher operating safety and higher reliability. Vertical grinder is a grinder installed on a column. Its base supports the column. There are three sets of pulleys horizontally and three sets of pulleys vertically spread on the column. The grinding head is set on the top. The support and transfer motors are installed on the base to reduce vibration and noise. The solid base supports all major parts. The entire grinding head can run and position accurately to achieve high precision with tight cracks, flat and smooth surfaces.

[0003] The existing vertical surface grinder needs to manually remove multiple bolts used to fix the grinding wheel with a wrench before the grinding wheel can be removed, which is rather troublesome. In addition, since the surface of the grinding wheel is uneven after being worn, there is a risk of scratching the hands when directly touching it with hands. When replacing and installing the grinding wheel of the existing vertical surface grinder, it is generally supported manually, and there is a risk of the hand slipping and falling off, causing damage to the grinding wheel. Therefore, a grinding wheel replacement mechanism for a vertical surface grinder is proposed to address the above problems. Utility Model Content

[0004] The utility model aims to provide a grinding wheel replacement mechanism for a vertical surface grinder to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A grinding wheel replacement mechanism for a vertical surface grinder comprises a vertical surface grinder, wherein a first fixed shaft and a second fixed shaft are provided on one side of the vertical surface grinder, grinding wheels are provided on the outer sides of the first fixed shaft and the second fixed shaft, rubber bumps are provided on the outer sides of the grinding wheels, a rubber layer is fixedly connected to the outer sides of the rubber bumps, a fixed shell is fixedly connected to the outer sides of the rubber layer, a first limiting groove is provided at one end of the fixed shell, a first fixed block is rotatably connected to the inside of the first limiting groove, a second limiting groove is provided at one end of the fixed shell and is located below the first limiting groove, a second fixed block is rotatably connected to the inside of the second limiting groove, an end of the second fixed block away from the grinding wheel is fixedly connected to a first rotating shaft penetrating the fixed shell, an end of the first fixed block away from the grinding wheel is fixedly connected to a second rotating shaft penetrating the fixed shell, a third limiting groove is provided inside the fixed shell, a first gear located inside the third limiting groove is fixedly connected to the outer side of the first rotating shaft, a second gear located inside the third limiting groove is fixedly connected to the outer side of the second rotating shaft, an end of the fixed shell away from the grinding wheel is fixedly connected to a supporting shell, a fourth limiting groove is provided inside the supporting shell, and a motor is fixedly connected to the inside of the fourth limiting groove.

[0007] Preferably, a handle is fixedly connected to one end of the supporting shell away from the fixing shell, and an armrest is fixedly connected to the outer side of the fixing shell.

[0008] Preferably, the second fixing block is slidably connected to the first fixing shaft inside and is snap-connected to the first fixing shaft by a nut provided on the outside of the first fixing shaft.

[0009] Preferably, the first fixing block is slidably connected to the inside of the second fixing shaft, and is snap-connected to the first fixing block by a nut provided on the outside of the second fixing shaft.

[0010] Preferably, the second rotating shaft and the second gear form a group, with five groups in total, and are evenly arranged around the first rotating shaft with the first rotating shaft as the axis.

[0011] Preferably, the second gear is meshingly connected with the first gear, and the second gear is evenly arranged on the outside of the first gear.

[0012] Preferably, one end of the first rotating shaft away from the second fixing block is fixedly connected to the output end of the motor.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, by setting the fixed shell, the first limiting groove, the first fixing block, the second limiting groove, the second fixing block, the first rotating shaft, the second rotating shaft, the first gear, the second gear, the third limiting groove, the fourth limiting groove and the motor and other components, the first rotating shaft, the first gear and the second fixing block are driven to rotate by the motor, and the nut on the outer side of the first fixing shaft is screwed off by the second fixing block. While the first rotating shaft rotates, the first gear on the outer side of the first rotating shaft drives the five second gears to rotate, and the five second rotating shafts and the five first fixing blocks are driven to rotate by the five second gears, and the nuts on the outer sides of the five second fixing shafts are screwed off at the same time by the five first fixing blocks. Due to the first gear and the second gear, the rotation speed of the second rotating shaft and the first rotating shaft is consistent. Through the above operation, the six nuts on the surfaces of the first fixing shaft and the second fixing shaft can be screwed off at the same time, thereby solving the problem that the existing vertical surface grinder needs to manually remove multiple bolts for fixing the grinding wheel with a wrench before the grinding wheel can be removed, which is relatively troublesome, and because the surface of the grinding wheel is uneven after wear, there is a risk of scratching the hand if it is directly touched by hand;

[0015] 2. In the utility model, by providing components such as a fixed shell, a rubber layer, rubber bumps, a handle and an armrest, and by providing the rubber layer and the rubber bumps on the inner side of the fixed shell, the friction between the fixed shell and the grinding wheel can be greatly increased, so that the grinding wheel can be firmly clamped on the inner side of the rubber layer. By holding the entire device and the grinding wheel with both hands through the provided handle and the armrest, the overall device and the grinding wheel can be held more stably, thereby solving the problem of manual support when replacing and installing the grinding wheel on the existing vertical surface grinder, which has the risk of slipping and falling off, causing damage to the grinding wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the grinding wheel of the utility model;

[0018] Figure 3 This is a schematic diagram of the side view structure of the grinding wheel of the utility model;

[0019] Figure 4 This is a side view of the structure of the utility model;

[0020] Figure 5 It is a schematic diagram of the side cross-sectional structure of the utility model;

[0021] Figure 6 It is a schematic structural diagram of the vertical surface grinder of the utility model.

[0022] In the figure: 1. vertical surface grinder; 2. grinding wheel; 3. first fixed shaft; 4. second fixed shaft; 5. fixed shell; 6. rubber layer; 7. rubber bump; 8. first limiting groove; 9. first fixed block; 10. second limiting groove; 11. second fixed block; 12. first rotating shaft; 13. first gear; 14. second rotating shaft; 15. second gear; 16. third limiting groove; 17. supporting shell; 18. fourth limiting groove; 19. motor; 20. handle; 21. armrest. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0025] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0026] See also Figure 1-6 , the utility model provides a technical solution:

[0027] A grinding wheel replacement mechanism for a vertical surface grinder comprises a vertical surface grinder 1, wherein a first fixed shaft 3 and a second fixed shaft 4 are provided on one side of the vertical surface grinder 1, a grinding wheel 2 is provided on the outer side of the first fixed shaft 3 and the second fixed shaft 4, a rubber bump 7 is provided on the outer side of the grinding wheel 2, a rubber layer 6 is fixedly connected to the outer side of the rubber bump 7, a fixed shell 5 is fixedly connected to the outer side of the rubber layer 6, a first limiting groove 8 is provided at one end of the fixed shell 5, a first fixed block 9 is rotatably connected to the inside of the first limiting groove 8, a second limiting groove 10 located below the first limiting groove 8 is provided at one end of the fixed shell 5, a second fixed block 11 is rotatably connected to the inside of the second limiting groove 10, and a second fixed block 12 is rotatably connected to the inside of the second limiting groove 10. The end of the second fixed block 11 away from the grinding wheel 2 is fixedly connected to the first rotating shaft 12 that penetrates the fixed shell 5, the end of the first fixed block 9 away from the grinding wheel 2 is fixedly connected to the second rotating shaft 14 that penetrates the fixed shell 5, a third limiting groove 16 is provided inside the fixed shell 5, the outer side of the first rotating shaft 12 is fixedly connected to the first gear 13 located inside the third limiting groove 16, the outer side of the second rotating shaft 14 is fixedly connected to the second gear 15 located inside the third limiting groove 16, the end of the fixed shell 5 away from the grinding wheel 2 is fixedly connected to the supporting shell 17, the interior of the supporting shell 17 is provided with a fourth limiting groove 18, and the interior of the fourth limiting groove 18 is fixedly connected to the motor 19.

[0028] The end of the support shell 17 away from the fixed shell 5 is fixedly connected to the handle 20, and the outer side of the fixed shell 5 is fixedly connected to the handrail 21. The interior of the second fixed block 11 is slidably connected to the first fixed shaft 3, and is engaged with a nut provided on the outer side of the first fixed shaft 3. The interior of the first fixed block 9 is slidably connected to the second fixed shaft 4, and is engaged with a nut provided on the outer side of the second fixed shaft 4. The second rotating shaft 14 and the second gear 15 are a group, and there are five groups in total. They are evenly arranged around the first rotating shaft 12 with the first rotating shaft 12 as the axis. The second gear 15 is meshed with the first gear 13, and the second gear 15 is evenly arranged on the outer side of the first gear 13. The end of the first rotating shaft 12 away from the second fixed block 11 is fixedly connected to the output end of the motor 19.

[0029] Working process: When the grinding wheel 2 replacement mechanism of the vertical surface grinder 1 is needed, the motor 19 is powered by an external power supply, and the handle 20 and the armrest 21 are first held with both hands, and the fixed shell 5 is aligned with the grinding wheel 2, so that the grinding wheel 2 is engaged in the rubber layer 6, and the first fixed shaft 3 and the second fixed shaft 4 enter the second fixed block 11 and the first fixed block 9 respectively. The rubber layer 6 and the rubber protrusion 7 provided on the inner side of the fixed shell 5 can greatly increase the friction between the fixed shell 5 and the grinding wheel 2, so that the grinding wheel 2 is firmly engaged in the inner side of the rubber layer 6 , by holding the handle 20 and the armrest 21 with both hands, the overall device and the grinding wheel 2 can be held more stably, and then the motor 19 is started by the switch, and the first rotating shaft 12, the first gear 13 and the second fixed block 11 are driven to rotate by the motor 19, and the nut on the outer side of the first fixed shaft 3 is screwed off by the second fixed block 11. While the first rotating shaft 12 rotates, the five second gears 15 are driven to rotate by the first gear 13 on the outer side of the first rotating shaft 12, and the five second rotating shafts 14 and the five first fixed blocks 9 are driven to rotate by the five second gears 15, and the nuts on the outer sides of the five second fixed shafts 4 are screwed off at the same time by the five first fixed blocks 9. Due to the first gear 13 and the second gear 15, the rotation speed of the second rotating shaft 14 and the first rotating shaft 12 is consistent. Through the above operation, the six nuts on the surfaces of the first fixed shaft 3 and the second fixed shaft 4 can be screwed off at the same time. After removing the nuts, the fixing shell 5 will be taken down with the screwing off of the nuts and separated from the grinding wheel 2. Then the nuts are poured out and the grinding wheel 2 is re-engaged in the rubber layer 6. After the engagement is good , the grinding wheel 2 can be removed through the fixed shell 5, the rubber layer 6 and the rubber protrusion 7, and then the old grinding wheel 2 is poured out with force, and then the nut is placed in the first fixed block 9 and the second fixed block 11 in turn, and then the new grinding wheel 2 is engaged into the rubber layer 6, and then the first fixed shaft 3 and the second fixed shaft 4 are aligned, and the motor 19 is started. Through the prior art motor 19 control chip "L298N chip", the motor 19 is controlled to reverse, and the nut and the first fixed shaft 3 are connected with the second fixed shaft 4, thereby completing the installation of the grinding wheel 2.

[0030] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grinding wheel replacement mechanism for a vertical surface grinder, comprising a vertical surface grinder (1), characterized in that: A first fixed shaft (3) and a second fixed shaft (4) are provided on one side of the vertical surface grinder (1); a grinding wheel (2) is provided on the outer side of the first fixed shaft (3) and the second fixed shaft (4); a rubber protrusion (7) is provided on the outer side of the grinding wheel (2); a rubber layer (6) is fixedly connected to the outer side of the rubber protrusion (7); a fixed shell (5) is fixedly connected to the outer side of the rubber layer (6); a first limiting groove (8) is provided at one end of the fixed shell (5); a first fixed block (9) is rotatably connected to the inside of the first limiting groove (8); a second limiting groove (10) is rotatably connected to the inside of the second limiting groove (10); a second fixed block (11) is rotatably connected to the inside of the second limiting groove (10); a portion of the second fixed block (11) is away from the first limiting groove (8). One end of the grinding wheel (2) is fixedly connected to a first rotating shaft (12) penetrating a fixed shell (5); one end of the first fixed block (9) away from the grinding wheel (2) is fixedly connected to a second rotating shaft (14) penetrating the fixed shell (5); a third limiting groove (16) is provided inside the fixed shell (5); a first gear (13) located inside the third limiting groove (16) is fixedly connected to the outside of the first rotating shaft (12); a second gear (15) located inside the third limiting groove (16) is fixedly connected to the outside of the second rotating shaft (14); one end of the fixed shell (5) away from the grinding wheel (2) is fixedly connected to a supporting shell (17); a fourth limiting groove (18) is provided inside the supporting shell (17); a motor (19) is fixedly connected inside the fourth limiting groove (18).

2. The grinding wheel replacement mechanism for a vertical surface grinder according to claim 1, characterized in that: A handle (20) is fixedly connected to one end of the support shell (17) away from the fixed shell (5), and an armrest (21) is fixedly connected to the outer side of the fixed shell (5).

3. The grinding wheel replacement mechanism for a vertical surface grinder according to claim 2, characterized in that: The second fixed block (11) is slidably connected to the first fixed shaft (3) inside and is snap-connected to a nut provided on the outside of the first fixed shaft (3).

4. The grinding wheel replacement mechanism for a vertical surface grinder according to claim 1, characterized in that: The first fixed block (9) is slidably connected to the inside of the second fixed shaft (4), and is snap-connected to a nut provided on the outside of the second fixed shaft (4).

5. The grinding wheel replacement mechanism for a vertical surface grinder according to claim 1, characterized in that: The second rotating shaft (14) and the second gear (15) form a group, with a total of five groups, and are evenly arranged around the first rotating shaft (12) with the first rotating shaft (12) as the axis.

6. The grinding wheel replacement mechanism for a vertical surface grinder according to claim 1, characterized in that: The second gear (15) is meshingly connected with the first gear (13), and the second gear (15) is evenly arranged on the outside of the first gear (13).

7. The grinding wheel replacement mechanism for a vertical surface grinder according to claim 1, characterized in that: One end of the first rotating shaft (12) away from the second fixing block (11) is fixedly connected to the output end of the motor (19).