Preimpregnation equipment for production of sculpture carbon fiber board

By designing automated carbon fiber board prepreg equipment, the automatic stacking and cutting of carbon fiber boards is achieved by using servo motors and suction cups, the problem of uneven material overlap caused by manual operation is solved, and the quality and efficiency of carbon fiber board production is improved.

CN222345688UActive Publication Date: 2025-01-14ZHUHAI FANTASY SCULPTURE ART CO LTD
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Patent Information

Application Number
CN202421004230.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Material overlap in the existing carbon fiber board prepreg process requires manual operation, resulting in waste of human resources and uneven material stacking, affecting the quality and performance of carbon fiber boards.

Method used

Design a prepreg device including a base, material roll, support frame, servo motor, negative pressure plate, screw rod, fixed block, limit rod, mobile rack and suction cup, and drive the screw rod and mobile rack to carry out carbon fiber board through the servo motor Automatic stacking and cutting of the carbon fiber board is used to accurately lay and fix the suction cup and negative pressure plate.

Benefits of technology

The consistency of the stacking position of carbon fiber boards is achieved, labor costs are reduced, and the production quality and efficiency of carbon fiber boards are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon fiber board production, in particular to preimpregnation equipment for sculpture carbon fiber board production. The utility model provides preimpregnation equipment for production of sculpture carbon fiber plates, which is convenient for orderly stacking of the carbon fiber plates. A preimpregnation device for sculpture carbon fiber board production comprises a base, a material roll, a supporting frame, a servo motor, a negative pressure plate, a lead screw, a limiting rod, a movable frame, a suction cup and the like, the material roll is rotationally connected to the base, the supporting frame is fixedly connected to one side of the base, the servo motor is fixed to the supporting frame through a bolt, and an output shaft of the servo motor is connected with the lead screw through a coupler; the limiting rod is fixedly connected to the other side of the base and is parallel to the lead screw, one end of the movable frame is slidably connected to the limiting rod, and the other end of the movable frame is connected to the lead screw through threads. The suction cup and the negative pressure plate are matched with each other, the suction cup sucks and fixes the carbon fiber plates, the servo motor drives the lead screw to rotate, then the moving frame is driven to move horizontally, and the moving frame pulls the carbon fiber plates to be stacked and laid repeatedly.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber board production, in particular to a prepreg device for producing sculpture carbon fiber boards. Background Art

[0002] The use of carbon fiber board in sculpture is an innovative and practical choice. It not only enhances the shape and stability of the sculpture, but also reduces the difficulty of production and installation, and prolongs the service life of the work.

[0003] In the existing carbon fiber board prepreg process, the key link of material overlapping still relies on manual operation. This not only requires a large amount of human resources, but also puts a great test on the physical strength and energy of workers under long-term and high-intensity operations. In addition, manual operation often makes it difficult to ensure that each layer of material can be accurately aligned, and there are certain errors and uncertainties, which is not conducive to the quality and performance of carbon fiber boards.

[0004] The utility model provides a device which is convenient for stacking carbon fiber boards. Utility Model Content

[0005] In order to overcome the shortcomings of the existing carbon fiber board prepreg process, in which material overlapping needs to be done manually, which not only consumes a large amount of manpower, but also easily leads to quality defects of the carbon fiber board finished product due to uneven material stacking, the utility model provides a prepreg equipment for the production of sculpture carbon fiber boards, which is convenient for neatly stacking carbon fiber boards.

[0006] The technical implementation scheme of the utility model is: a prepreg equipment for the production of sculpture carbon fiber boards, including a base, a material roll, a support frame, a servo motor, a negative pressure plate, a screw rod, a fixed block, a limit rod, a mobile frame and a suction cup, the material roll is rotatably connected to the base, the support frame is fixed to one side of the base, the servo motor is fixed to the support frame by bolts, the servo motor output shaft is connected to the screw rod through a coupling, the limit rod is fixed to the other side of the base, the limit rod is parallel to the screw rod, the fixed block pair fixed to the base supports and limits the screw rod and the limit rod respectively, one end of the mobile frame is slidably connected to the limit rod, and the other end is connected to the screw rod by a thread, a suction cup is arranged on the mobile frame, the negative pressure plate It is fixed to the base, and a cutter is provided on the side of the negative pressure plate. The end of the carbon fiber board in the material roll is placed on the negative pressure plate, and then the suction cup is turned on to suck and fix the upper surface of the carbon fiber board, the servo motor is turned on to drive the screw rod to rotate, and the screw rod drives the movable frame to move forward horizontally, and the suction cup lays the carbon fiber board on the base, and the carbon fiber board is cut with the cutter, and then the servo motor is controlled to rotate in the opposite direction, and the servo motor drives the movable frame to move backward through the screw rod. After the movable frame moves to the top of the negative pressure plate, the suction cup is turned on, and the suction cup sucks and fixes the carbon fiber board again, and then the above actions are repeated to achieve repeated stacking of the carbon fiber board. The material roll is fixed to the base by snapping, and the material roll can be replaced.

[0007] Optionally, it also includes a return spring, an extrusion block and a conical block. The negative pressure plate is slidably connected to the base, a return spring is connected between the negative pressure plate and the base, an extrusion block is fixedly connected to the end of the negative pressure plate, and a conical block is fixedly connected to the end of the movable frame. The conical block can contact and push the extrusion block to move downward, that is, when the movable block moves backward and resets, the movable block pushes the extrusion block through the conical block, and then drives the negative pressure plate to move downward, so that the suction cup can pass over the end of the carbon fiber board, preventing the suction cup from contacting the end of the carbon fiber board during horizontal movement and pushing it to tilt, causing inconvenience to subsequent suction movement.

[0008] Optionally, a protective pad is also included, and the protective pad is arranged on the base.

[0009] Optionally, it also includes adjustable feet, which are arranged at the bottom of the base.

[0010] Optionally, a tool placement box is also included. The tool placement box is fixedly connected to the end of the mobile frame. A blade is placed in the tool placement box. When the mobile frame pulls and stacks the carbon fiber boards horizontally, if the carbon fiber boards need to be cut, the staff can take out the blade to perform immediate cutting operations on the carbon fiber boards.

[0011] Optionally, a pressure roller is also included, which is arranged on the base, specifically between the negative pressure plate and the material roll.

[0012] Compared with the prior art, the utility model has the following advantages: the suction cup and the negative pressure plate on the mobile frame cooperate with each other, the carbon fiber board is sucked and fixed by the suction cup, and then the servo motor drives the screw rod to rotate, and then drives the mobile frame to move horizontally, and the mobile frame will pull the carbon fiber board for repeated stacking and laying. Compared with the existing method of manually stacking carbon fiber boards, the utility model can unify the stacking action so that the stacking position of the carbon fiber boards remains consistent, which not only greatly reduces the labor cost, but also improves the production quality and efficiency of the carbon fiber boards. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a three-dimensional structural schematic diagram of the suction cup, negative pressure plate and limiting rod of the utility model.

[0015] Figure 3 It is a three-dimensional structural schematic diagram of the extrusion block, the return spring and the conical block of the utility model.

[0016] The meanings of the reference numerals in the figure are as follows: 1: base, 2: material roll, 3: support frame, 4: servo motor, 5: negative pressure plate, 501: cutter, 6: screw rod, 601: fixed block, 7: limit rod, 8: movable frame, 9: suction cup, 10: return spring, 11: extrusion block, 12: conical block, 13: protective pad, 14: adjustment foot, 15: tool placement box, 16: pressure roller. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Embodiment: A prepreg device for producing sculpture carbon fiber board, such as Figure 1-Figure 3 As shown, it includes a base 1, a material roll 2, a support frame 3, a servo motor 4, a negative pressure plate 5, a screw rod 6, a fixed block 601, a limit rod 7, a movable frame 8 and a suction cup 9. The material roll 2 is rotatably connected to the base 1, the support frame 3 is fixed to one side of the base 1, the servo motor 4 is fixed to the support frame 3 by bolts, the output shaft of the servo motor 4 is connected to the screw rod 6 through a coupling, the limit rod 7 is fixed to the other side of the base 1, the limit rod 7 is parallel to the screw rod 6, the fixed blocks 601 fixed to the base 1 respectively support and limit the screw rod 6 and the limit rod 7, one end of the movable frame 8 is slidably connected to the limit rod 7, and the other end is connected to the screw rod 6 by threads, a suction cup 9 is arranged on the movable frame 8, the negative pressure plate 5 is fixed to the base 1, the tool placement box 15 is fixed to the left end of the movable frame 8, a blade is placed in the tool placement box 15, and the movable frame 8 performs water When pulling and stacking horizontally, if the carbon fiber board needs to be cut, the staff can take out the blade to perform immediate cutting operation on the carbon fiber board. A cutter 501 is set on the side of the negative pressure plate 5. The end of the carbon fiber board in the material roll 2 is placed on the negative pressure plate 5, and then the suction cup 9 is turned on to suck and fix the upper surface of the carbon fiber board. The servo motor 4 is turned on to drive the screw rod 6 to rotate, and the screw rod 6 drives the movable frame 8 to move forward horizontally. The suction cup 9 lays the carbon fiber board on the base 1, and the cutter 501 is used to cut the carbon fiber board. Then the servo motor 4 is controlled to rotate in the opposite direction. The servo motor 4 drives the movable frame 8 to move backward through the screw rod 6. After the movable frame 8 moves to the top of the negative pressure plate 5, the suction cup 9 is turned on. The suction cup 9 sucks and fixes the carbon fiber board again, and then the above actions are repeated to achieve repeated stacking of the carbon fiber board. The material roll 2 is fixed on the base 1 by snapping, and the material roll 2 can be replaced.

[0019] like Figure 2As shown, it also includes a reset spring 10, an extrusion block 11 and a conical block 12. The negative pressure plate 5 is slidably connected to the base 1. A reset spring 10 is connected between the negative pressure plate 5 and the base 1. The end of the negative pressure plate 5 is fixedly connected to the extrusion block 11, and the end of the movable frame 8 is fixedly connected to the conical block 12. The conical block 12 can contact and push the extrusion block 11 to move downward, that is, when the movable block moves backward and resets, the movable block pushes the extrusion block 11 through the conical block 12, and then drives the negative pressure plate 5 to move downward, so that the suction cup 9 can pass over the end of the carbon fiber board, preventing the suction cup 9 from contacting the end of the carbon fiber board during horizontal movement and pushing it to tilt, causing inconvenience to subsequent suction movement.

[0020] like Figure 1 As shown, a protective pad 13 is also included. The protective pad 13 is arranged on the base 1, and the protective pad 13 can provide external protection for the bottom carbon fiber board.

[0021] like Figure 1 As shown, the base 1 also includes an adjusting foot 14 , which is arranged at the bottom of the base 1 .

[0022] like Figure 1 As shown, a pressure roller 16 is also included. The pressure roller 16 is arranged on the base 1, specifically between the negative pressure plate 5 and the material roll 2. The pressure roller 16 can support and guide the carbon fiber board derived from the material roll 2.

[0023] Working principle: the end of the carbon fiber board in the material roll 2 is placed on the negative pressure plate 5, and then the suction cup 9 is turned on to suck and fix the upper surface of the carbon fiber board, the servo motor 4 is turned on to drive the screw rod 6 to rotate, and the screw rod 6 drives the movable frame 8 to move forward horizontally, and the suction cup 9 lays the carbon fiber board on the base 1, and the carbon fiber board is cut with the cutter 501. In this embodiment, the cutter 501 is equipped with a driving motor, and the driving motor can drive the cutter 501 to move horizontally to cut the carbon fiber board, and then the servo motor 4 is controlled to rotate in the opposite direction, and the servo motor 4 drives the movable frame 8 backward through the screw rod 6. Move, the moving frame 8 moves to above the negative pressure plate 5 and then opens the suction cup 9, the suction cup 9 sucks and fixes the carbon fiber board again, and then repeats the above actions to achieve repeated stacking of the carbon fiber board. In this embodiment, the material roll 2 is fixed to the base 1 by a snap-on method, and the material roll 2 can be replaced. When the moving block moves backward and resets, the moving block pushes the extrusion block 11 through the conical block 12, and then drives the negative pressure plate 5 to move downward, so that the suction cup 9 can pass over the end of the carbon fiber board, preventing the suction cup 9 from contacting the end of the carbon fiber board during horizontal movement and pushing it to tilt, causing inconvenience to subsequent suction movement.

[0024] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A prepreg equipment for the production of sculpture carbon fiber board, characterized by: The invention comprises a base (1), a material roll (2), a support frame (3), a servo motor (4), a negative pressure plate (5), a screw rod (6), a fixed block (601), a limit rod (7), a movable frame (8) and a suction cup (9), wherein the material roll (2) is rotatably connected to the base (1), the support frame (3) is fixed to one side of the base (1), the servo motor (4) is fixed to the support frame (3) by bolts, the output shaft of the servo motor (4) is connected to the screw rod (6) by a coupling, the limit rod (7) ) is fixedly connected to the other side of the base (1), the limiting rod (7) is parallel to the screw rod (6), and the fixed block (601) fixedly connected to the base (1) supports and limits the screw rod (6) and the limiting rod (7) respectively. One end of the movable frame (8) is slidably connected to the limiting rod (7), and the other end is connected to the screw rod (6) by a thread. A suction cup (9) is arranged on the movable frame (8), and a negative pressure plate (5) is fixedly connected to the base (1), and a cutting knife (501) is arranged on the side of the negative pressure plate (5).

2. A prepreg equipment for producing sculpture carbon fiber board according to claim 1, characterized in that: It also includes a return spring (10), an extrusion block (11) and a conical block (12); the negative pressure plate (5) is slidably connected to the base (1); a return spring (10) is connected between the negative pressure plate (5) and the base (1); the end of the negative pressure plate (5) is fixedly connected to the extrusion block (11); the end of the movable frame (8) is fixedly connected to the conical block (12); the conical block (12) can contact and push the extrusion block (11) to move downward.

3. A prepreg device for producing sculpture carbon fiber board according to claim 2, characterized in that: It also includes a protection pad (13), which is arranged on the base (1).

4. A prepreg device for producing sculpture carbon fiber board according to claim 3, characterized in that: It also includes an adjustable foot (14), which is arranged at the bottom of the base (1).

5. A prepreg device for producing sculpture carbon fiber board according to claim 4, characterized in that: The utility model also comprises a tool placement box (15), and the tool placement box (15) is fixedly connected to the end of the movable frame (8).

6. A prepreg device for producing sculpture carbon fiber board according to claim 5, characterized in that: It also includes a pressure roller (16), which is arranged on the base (1), specifically between the negative pressure plate (5) and the material roll (2).