Rubber raw material mixing and stirring device
By introducing the feed mechanism and agitator into the rubber mixer, the high-pressure gas drive vibrator and stirring rod eliminate vortex, the problem of difficulty in controlling the amount of material by existing rubber mixers is solved, and the rubber mixing efficiency and maintenance of the equipment is improved. sex.
Patent Information
- Application Number
- CN202421001189.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
Existing rubber mixers are inconvenient to control when adding materials, resulting in low production efficiency and easy waste.
A rubber raw material mixing and agitating device is designed, including a feeding mechanism, agitating mechanism and a moving mechanism. The gate is driven by a high-pressure gas to vibrate, prevent blockage, and improve the stirring effect through a stirring rod and baffle, increasing the degree of turbulence. , reduce the fluctuation of stirring load.
It realizes uniform mixing and efficient stirring of rubber raw materials, improves production efficiency, reduces waste, and enhances the maintenance and operation convenience of the equipment.
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Figure CN222345987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber raw materials, in particular to a rubber raw material mixing and stirring device. Background Art
[0002] The rubber mixer is a device with good stirring performance, uniform mixing and large heating area. Its principle is to force the rubber material to stir and squeeze it through the stirring rod, so that various compounding agents and rubber molecules in the material are evenly mixed to achieve the purpose of mixing. At the same time, during the rubber stirring process, the material will be heated and softened through an external heat source for subsequent processing. Its main function is to fully mix various rubber raw materials to improve the quality and production efficiency of rubber products.
[0003] There are some problems with the rubber mixers currently in use, such as it is inconvenient for users to control the amount of material added, resulting in poor rubber production efficiency and waste. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a rubber raw material mixing and stirring device.
[0005] The utility model comprises a feeding mechanism, a stirring mechanism is arranged on the lower surface of the feeding mechanism, and a moving mechanism is arranged on the lower surface of the stirring mechanism;
[0006] As a further improvement of the above scheme, the outer wall of the feeding mechanism is fixedly connected with a gate, the gate base, and the surface of the base is fixedly connected with a vibrator, a fixing screw is provided in the middle of both sides of the vibrator, and an air inlet hole is provided on the surface of the vibrator.
[0007] Through the above technical solution, by installing the gate, the function of conveying raw materials is achieved.
[0008] As a further improvement of the above solution, the number of the air inlet holes is two, the upper surface of the vibrator is provided with an exhaust port, and the vibrator is provided with an air inlet.
[0009] Through the above technical solution, a vibrator is installed, and the vibrator generates a vibration force through the entry of high-pressure gas, thereby driving the gate to vibrate, thereby playing a role in preventing blockage.
[0010] As a further improvement of the above scheme, the stirring mechanism includes a stirring machine housing, one side of the stirring machine housing is provided with a fixing screw 1, one side of the stirring machine housing is threadedly connected to a motor housing, two sides of the motor housing are provided with fixing screws 3, the inner wall of the motor housing is threadedly connected to a motor, one end of the motor is provided with a shock absorber, one side of the shock absorber is provided with a coupling, one side of the coupling is rotatably connected to a stirring shaft, both ends of the stirring shaft are rotatably connected to stirring barrels, a stirring rod is fixedly connected to the surface of the stirring shaft, a baffle is provided at the top of the inner wall of the stirring barrel, a stirring groove is provided at the bottom of the inner wall of the stirring barrel, and a discharge port is provided on one side of the stirring groove.
[0011] Through the above technical solution, the setting of the stirring rod can play a role in stirring the raw materials.
[0012] As a further improvement of the above scheme, a hinge is threadedly connected to the front of the mixing barrel, and the hinge is fixedly connected to an inspection door. Support rods are provided on both sides of the inspection door, and a plurality of fixing screws four are provided on the surface of the support rods. The number of hinges is set to three.
[0013] Through the above technical solution and the provision of the inspection door, the maintainability, safety and operating convenience of the mixer are improved.
[0014] As a further improvement of the above solution, the moving mechanism includes a mixer base fixedly connected thereto, and a roller is provided at the bottom of the mixer base.
[0015] Through the above technical solution, through the setting of the base, the effects of stable support, shock absorption and noise reduction are achieved.
[0016] As a further improvement of the above scheme, a movable joint is provided on the upper part of the roller, a plurality of fixing screws five are provided on the bottom of the mixer base, a wheel plate is provided on the bottom of the mixer base, and the upper part of the wheel plate is threadedly connected to the mixer base, and the number of the wheel plates is set to four.
[0017] Through the above technical solution and the setting of the roller, the movement is achieved.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] The utility model is provided with a feeding mechanism. When in use, the high-pressure gas discharged from the air compressor is connected to the product air inlet through the air pipe. When the gas pushes the piston upward, the gas in the air chamber on the piston is squeezed, and the squeezed gas is discharged through the exhaust hole. When the piston moves upward to the end point, the gas automatically switches the ventilation direction through the groove and the airway, so that the gas enters the air chamber on the piston. The high-pressure gas pushes the piston downward to the end point, the first cycle ends, and the second cycle begins. The continuous reciprocating cycle in sequence causes the vibrator to produce translation and shaking, thereby generating vibration force, which plays a role in preventing the material from being lost when the gate is discharged.
[0020] The utility model can change the rotating tangential flow into radial flow and axial flow by setting a stirring mechanism. It can also greatly increase the shear strength of the fluid, thereby improving the stirring effect. Therefore, the function of the baffle is mainly to eliminate vortexes, improve the main circulation, increase the turbulence degree, and improve the stirring effect. At the same time, it can also reduce the fluctuation of the stirring load and keep the power consumption stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the feed port structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the stirring mechanism of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the mobile mechanism of the utility model;
[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of the utility model;
[0026] Description of main symbols:
[0027] Feeding mechanism; 101, gate; 102, base; 103, vibrator; 104, fixing screw one; 105, air inlet; 106, exhaust port; 107, air inlet; 2, stirring mechanism; 201, mixer housing; 202, fixing screw two; 203, motor housing; 204, fixing screw three; 205, motor; 206, shock absorber; 207, coupling; 208, stirring shaft; 209, mixing barrel; 210, stirring rod; 211, baffle; 212, mixing tank; 213, discharge port; 214, hinge; 215, inspection door; 216, support rod; 217, fixing screw four; 3, moving mechanism; 301, mixer base; 302, roller; 303, movable joint; 304, fixing screw five; 305, wheel plate. DETAILED DESCRIPTION
[0028] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. Example
[0029] Please combine Figure 1-5 , a rubber raw material mixing and stirring device of this embodiment comprises a stirring mechanism 2 provided on the lower surface of a feeding mechanism 1, and a moving mechanism 3 provided on the lower surface of the stirring mechanism 2;
[0030] The outer wall of the feeding mechanism 1 is fixedly connected with a gate 101, the outer wall of the gate 101 is fixedly connected with a base 102, the surface of the base 102 is fixedly connected with a vibrator 103, fixing screws 104 are provided in the middle of both sides of the vibrator 103, and the surface of the vibrator 103 is provided with an air inlet hole 105.
[0031] There are two air inlet holes 105 , an exhaust port 106 is disposed on the upper surface of the vibrator 103 , and an air inlet 107 is disposed on the vibrator 103 .
[0032] The stirring mechanism 2 includes a stirring machine housing 201, one side of which is provided with a fixing screw 202, one side of the stirring machine housing 201 is threadedly connected to a motor housing 203, both sides of the motor housing 203 are provided with fixing screws 3 204, the inner wall of the motor housing is threadedly connected to a motor 205, one end of the motor 205 is provided with a shock absorber 206, one side of the shock absorber 206 is provided with a coupling 207, one side of the coupling 207 is rotatably connected to a stirring shaft 208, both ends of the stirring shaft 208 are rotatably connected to stirring barrels 209, a stirring rod 210 is fixedly connected to the surface of the stirring shaft 208, a baffle 211 is provided at the top of the inner wall of the stirring barrel 209, a stirring groove 212 is provided at the bottom of the inner wall of the stirring barrel 209, and a discharge port 213 is provided on one side of the stirring groove 212.
[0033] A hinge 214 is threadedly connected to the front of the mixing barrel 209, and an inspection door 215 is fixedly connected to the hinge 214. Support rods 216 are provided on both sides of the inspection door 215, and a plurality of fixing screws 217 are provided on the surface of the support rods 216. The number of hinges 214 is set to three.
[0034] The moving mechanism 3 includes a mixer base 301 which is fixedly connected thereto, and a roller 302 is disposed at the bottom of the mixer base 301 .
[0035] A movable joint 303 is provided on the upper part of the roller 302, a plurality of fixing screws 304 are provided on the bottom of the mixer base 301, a wheel plate 305 is provided on the bottom of the mixer base 301, and the upper part of the wheel plate 305 is threadedly connected to the mixer base 301, and the number of the wheel plates 305 is set to four.
[0036] The implementation principle of one of the embodiments of the present application is as follows: first, start the motor 205 to rotate the coupling 207, the coupling 207 drives the stirring shaft 208, and the stirring rod 210 on the surface of the stirring shaft 208 rotates, and then prepare an air pipe to connect the air inlet 107, the other end of the air pipe is connected to the air compressor, the air compressor switch is turned on, the vibrator 103 starts to vibrate, and the rubber raw material is put into the gate 101, and the stirring rod 210 starts to stir the rubber raw material in the stirring tank 212. During the stirring process, the liquid level rises along the direction of the stirring rod 210, and the liquid level in the middle area decreases to form a vortex. The baffle 212 eliminates the vortex, improves the main circulation, increases the turbulence, and improves the stirring effect. At the same time, it also reduces the fluctuation of the stirring load, keeps the power consumption stable, and the stirred raw materials are discharged through the discharge port 213.
[0037] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A rubber raw material mixing and stirring device, comprising a feeding mechanism (1), characterized in that: The lower surface of the feeding mechanism (1) is provided with a stirring mechanism (2), and the lower surface of the stirring mechanism (2) is provided with a moving mechanism (3); The outer wall of the feeding mechanism (1) is fixedly connected to a gate (101), the outer wall of the gate (101) is fixedly connected to a base (102), the surface of the base (102) is fixedly connected to a vibrator (103), fixing screws (104) are provided in the middle of both sides of the vibrator (103), and the surface of the vibrator (103) is provided with an air inlet hole (105).
2. A rubber raw material mixing and stirring device as claimed in claim 1, characterized in that: The number of the air inlet holes (105) is two, the upper surface of the vibrator (103) is provided with an exhaust port (106), and the vibrator (103) is provided with an air inlet (107).
3. A rubber raw material mixing and stirring device as claimed in claim 1, characterized in that: The stirring mechanism (2) comprises a stirring machine housing (201), one side of the stirring machine housing (201) is provided with a second fixing screw (202), one side of the stirring machine housing (201) is threadedly connected to a motor housing (203), two sides of the motor housing (203) are provided with three fixing screws (204), the inner wall of the motor housing is threadedly connected to a motor (205), one end of the motor (205) is provided with a shock absorber (206), one side of the shock absorber (206) is provided with a coupling (207), one side of the coupling (207) is rotatably connected to a stirring shaft (208), both ends of the stirring shaft (208) are rotatably connected to a stirring barrel (209), a stirring rod (210) is fixedly connected to the surface of the stirring shaft (208), a baffle (211) is provided at the top end of the inner wall of the stirring barrel (209), a stirring groove (212) is provided at the bottom of the inner wall of the stirring barrel (209), and a discharge port (213) is provided at one side of the stirring groove (212).
4. A rubber raw material mixing and stirring device as claimed in claim 3, characterized in that: The front side of the mixing barrel (209) is threadedly connected to a hinge (214), and the hinge (214) is fixedly connected to an inspection door (215). Support rods (216) are provided on both sides of the inspection door (215), and a plurality of fixing screws (217) are provided on the surface of the support rods (216). The number of the hinges (214) is three.
5. A rubber raw material mixing and stirring device as claimed in claim 1, characterized in that: The moving mechanism (3) comprises a mixer base (301) which is fixedly connected thereto, and a roller (302) is provided at the bottom of the mixer base (301).
6. A rubber raw material mixing and stirring device as claimed in claim 5, characterized in that: A movable joint (303) is provided on the upper part of the roller (302), a plurality of fixing screws (304) are provided on the bottom of the mixer base (301), a wheel plate (305) is provided on the bottom of the mixer base (301), and the upper part of the wheel plate (305) is threadedly connected to the mixer base (301), and the number of the wheel plates (305) is four.