Scraping plate of crawler loader

By designing arc-shaped impact barriers and 'eight-shaped anti-wear and anti-return edges on the scraper plate of the slag strip, the inlay structure and cutting rib plate, the increase in motor torque demand and metal friction under high-speed cutting conditions is solved. The goal of reducing energy consumption and improving cleaning effect has been achieved.

CN222347924UActive Publication Date: 2025-01-14HENAN RUIAO NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421224979.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

Under high-speed material cutting conditions, the torque demand for the conveying motor of the existing flat scraper continues to increase, resulting in a continuous increase in energy consumption, and metal friction between the scraper and the track surface, affecting the cleaning effect.

Method used

An improved scraper plate was designed, using a metal substrate and installing an arc-shaped impact barrier and an 'eight-shaped anti-wear and anti-return edge, an embedded structure and a cutting rib plate to reduce the friction between the metal substrate and the track surface. , split the stacking material and reduce driving force demand.

Benefits of technology

It effectively reduces the driving force and motor energy consumption required for transportation, improves the cleaning effect of track surface materials, avoids metal friction, and adapts to high-speed material cutting conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a material scraping plate of a slag raking machine, which comprises a metal base plate, an impact separating edge and a wear-resistant anti-return edge, the impact separating edge and the wear-resistant anti-return edge are arranged on the upper side and the lower side of the metal base plate, the upper portion of the impact separating edge is arc-shaped, and the front edge of the impact separating edge extends to the tangential direction to be perpendicular to the vertical face of the metal base plate. And the lower part of the wear-resistant anti-return edge is splayed and is opened towards the front side and the rear side in an arc shape. The scraper plate of the slag raking machine overcomes the defects that under the working condition of high-speed material raking, the requirement for torque of a conveying motor of an existing flat plate type scraper plate is continuously increased, and consequently energy consumption is continuously increased, the plate type is designed in an improved mode, the scraper plate has the functions of dividing stacked materials and reducing advancing, material conveying under the material stacking condition is effectively dealt with, and the service life of the scraper plate is prolonged. According to the utility model, the driving force and the motor energy consumption required by conveying are reduced, and meanwhile, materials on the rail surface can be scraped and cleaned on the premise of avoiding metal friction between the scraping plate and the rail surface, so that a high-speed material scraping working condition can be better coped with.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag scraper accessories, in particular to a scraper plate for a slag scraper. Background Art

[0002] The main structure of the scraper includes a scraper arm with a scraper bucket and a scraper conveyor. The scraper arm controls the scraper bucket to scrape the material into the scraper conveyor track, and the scraper conveyor chain pulls the scraper plate to push the material to the high-position discharge end of the track downstream. When the scraper bucket is scraping at high speed, the material will continue to pile up at the upstream end of the conveyor track. The existing scraper plate generally adopts a flat plate design, which is perpendicular to the track surface to form a vertical surface and is driven by the chain to push the material. When the pile of material increases, when the scraper plate at this position moves, the friction between the scraped material at the bottom and the accumulated material at the top increases due to the deadweight of the material, and the travel resistance of the scraper also continues to increase. Therefore, the torque demand for the conveying motor used to drive the scraper chain continues to increase. Utility Model Content

[0003] The technical problem to be solved by the utility model is: to overcome the defect that the torque demand of the conveying motor of the existing flat scraper continues to increase under high-speed scraping conditions, resulting in continuously increasing energy consumption, and to provide a scraper scraper plate, which has the functions of dividing the pile and reducing the travel through an improved design of the plate type, effectively copes with the material transportation under the condition of piled materials, reduces the driving force and motor energy consumption required for transportation, and can scrape and clean the material on the track surface under the premise of avoiding metal friction between the scraper and the track surface, so as to better cope with high-speed scraping conditions.

[0004] The scraper of the slag scraper includes a metal base plate, and impact barriers and anti-wear and anti-return edges installed on the upper and lower sides of the metal base plate, wherein the upper part of the impact barrier is arc-shaped, and the front edge of the impact barrier extends to a tangent direction that is perpendicular to the vertical surface of the metal base plate; the lower part of the anti-wear and anti-return edge is in an "eight" shape and opens in an arc shape toward the front and rear sides.

[0005] Furthermore, the metal base plate is provided with mounting notches on the upper and lower sides, and the lower portion of the impact isolation edge and the upper portion of the anti-wear and anti-return edge are provided with an upper edge mounting groove and a lower edge mounting groove respectively.

[0006] Furthermore, an arc-shaped cutting rib plate is provided on the inner side of the impact isolation edge, and a connecting rib is provided on the front arc-shaped surface of the anti-wear and anti-return edge.

[0007] Furthermore, the impact isolation edge and the anti-wear and anti-return edge are polyurethane hard plastic profiles.

[0008] The utility model discloses a scraper plate for a slag scraper, which overcomes the defect that the torque demand of the conveying motor of the existing flat scraper continues to increase under the condition of high-speed scraping, resulting in continuously increasing energy consumption. The utility model improves the design of the plate type so that it has the functions of dividing the piled material and reducing the travel, effectively coping with the material conveying under the condition of piled material, reducing the driving force and motor energy consumption required for conveying, and at the same time can scrape and clean the material on the track surface under the premise of avoiding metal friction between the scraper and the track surface, so as to better cope with the condition of high-speed scraping. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The following is a further description of a scraper plate of the utility model in conjunction with the accompanying drawings:

[0010] Figure 1 This is a schematic diagram of the three-dimensional structure of the scraper plate of the slag scraper when viewed from the front side;

[0011] Figure 2 This is a schematic diagram of the three-dimensional structure of the scraper plate of the slag scraper viewed from the rear side;

[0012] Figure 3 This is a schematic diagram of the left-side planar structure of the scraper plate of the slag scraper;

[0013] Figure 4 This is the exploded structure diagram of the scraper plate of this slag scraper.

[0014] In the figure:

[0015] 1-Metal substrate; 11-Installation notch

[0016] 2-impact isolation edge; 21-upper edge mounting groove, 22-cutting rib plate

[0017] 3- anti-wear and anti-return edge; 31- lower edge embedded groove, 32- connecting rib. DETAILED DESCRIPTION

[0018] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] In the description of the present invention, it should be understood that the terms "left", "right", "front", "back", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0020] The technical solution of the utility model is further described below with specific embodiments, but the protection scope of the utility model is not limited to the following embodiments.

[0021] Implementation method 1: Figures 1 to 4 As shown, the scraper plate of the slag scraper includes a metal base plate 1, an impact barrier 2 and an anti-wear and anti-return edge 3 installed on the upper and lower sides of the metal base plate 1, wherein the upper portion of the impact barrier 2 is arc-shaped, and the front edge of the impact barrier 2 extends to a tangent direction that is perpendicular to the vertical surface of the metal base plate 1; the lower portion of the anti-wear and anti-return edge 3 is arc-shaped and opens toward the front and rear sides.

[0022] Embodiment 2: The metal base plate 1 of the scraper plate of the present invention has an embedding notch 11 on the upper and lower sides, and the lower part of the impact barrier 2 and the upper part of the anti-wear and anti-return edge 3 have an upper edge embedding groove 21 and a lower edge embedding groove 31 respectively. After insertion, the metal base plate is embedded in the upper and lower edge embedding grooves, and the two sides of the impact barrier and the anti-wear and anti-return edge are respectively embedded in the embedding notch, thereby forming a firm and stable mutual embedding fixation. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0023] Embodiment 3: The impact partition edge 2 of the scraper of this scraper is provided with an arc-shaped cutting rib plate 22 on the inner side, and the anti-wear and anti-return edge 3 is provided with a connecting rib 32 on the front arc surface. The cutting rib plate and the impact partition edge, and the connecting rib are integrally formed with the anti-wear and anti-return edge. The blade-shaped cutting rib plate is used to divide and break up the pile of materials when the pile is too compact, reducing the resistance of the metal base plate to push forward, and the connecting rib is used to maintain the arc state of the anti-wear and anti-return edge and maintain its scraping performance. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0024] Embodiment 4: The impact isolation edge 2 and the anti-wear and anti-return edge 3 of the scraper plate of the present scraper are polyurethane hard plastic profiles. Polyurethane hard plastic is easy to shape, wear-resistant and low-cost, and can be replaced frequently as needed to maintain the function. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0025] During operation: in the stacking state, the front edge of the impact partition cuts the material pile and separates the material on the upper part of the metal base plate. The metal base plate scrapes and pushes forward the material in front and the upper material is guided by the impact partition edge and slides backward along the curved back side. The anti-wear and anti-return edge scrapes the material on the track surface on the basis of reducing the metal friction between the metal base plate and the track surface, and is guided upward by the front curved surface and pushed forward by the metal push plate. Some of the material that has not been scraped off is scraped for a second cleaning by the rear curved surface.

[0026] The scraper plate of the slag scraper overcomes the defect that the torque demand of the conveying motor of the existing flat scraper continues to increase under high-speed scraping conditions, resulting in continuously increasing energy consumption. The improved design of the plate type enables it to have the functions of dividing the pile and reducing the travel, which effectively copes with the material transportation under the condition of piled materials, reduces the driving force and motor energy consumption required for transportation, and can scrape and clean the material on the track surface under the premise of avoiding metal friction between the scraper and the track surface, so as to better cope with high-speed scraping conditions.

[0027] The above description shows the main features, basic principles, and advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments or embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, the above embodiments or embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A scraper plate for a slag scraper, characterized by: The invention comprises a metal substrate (1), an impact isolation edge (2) and an anti-wear and anti-return edge (3) installed on the upper and lower sides of the metal substrate (1), wherein: The upper portion of the impact isolation edge (2) is arc-shaped, and the front edge of the impact isolation edge (2) extends to a tangent direction perpendicular to the vertical surface of the metal substrate (1); the lower portion of the anti-wear and anti-return edge (3) is arc-shaped and opens toward the front and rear sides.

2. The scraper plate of the slag scraper according to claim 1 is characterized in that: The metal base plate (1) is provided with mounting notches (11) on the upper and lower sides, and the lower portion of the impact isolation edge (2) and the upper portion of the anti-wear and anti-return edge (3) are provided with an upper edge mounting groove (21) and a lower edge mounting groove (31) respectively.

3. The scraper plate of the slag scraper according to claim 2 is characterized in that: An arc-shaped cutting rib plate (22) is provided on the inner side of the impact isolation edge (2), and a connecting rib (32) is provided on the front arc-shaped surface of the anti-wear and anti-return edge (3).

4. The scraper plate of the slag scraper according to claim 3 is characterized in that: The impact isolation edge (2) and the anti-wear and anti-return edge (3) are polyurethane hard plastic profiles.