Pipeline repairing equipment based on laser calibration technology

By setting a connection structure of support sleeve and support column between the top and bottom plates of the hydraulic cylinder, the problem of swaying and misalignment of the top and bottom plates is solved, realizing stable connection and height adjustment of the pipeline repair equipment, adapting to the repair needs of different pipeline shapes, and improving repair accuracy and flexibility.

CN222351787UActive Publication Date: 2025-01-14JIANGXI SHENGJIE MUNICIPAL ENG CO LTD
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Patent Information

Application Number
CN202421294903.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-01-14
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In existing pipeline repair equipment based on laser calibration technology, there is no connecting and positioning structure between the top plate and the bottom plate, which leads to shaking and misalignment, affecting the repair accuracy, and making it impossible to adjust the height to enter pipelines with different bends and depressions for repair.

Method used

A top plate and a bottom plate are respectively installed at the top and bottom of the hydraulic cylinder. A support sleeve is fixed at the bottom of the top plate, and a support column is fixed at the top of the bottom plate. The support column is slidably inserted into the support sleeve and connected by connecting bolts. An adjusting rod is connected to the bottom of the bottom plate to adjust the distance between the sliding columns, so as to achieve a stable connection and height adjustment between the top plate and the bottom plate.

Benefits of technology

It achieves a stable connection between the top and bottom plates, avoiding skewing and misalignment, and allows for flexible height adjustment to meet the repair needs of pipes with different bends and depressions, thereby improving repair accuracy and applicability.

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    Figure CN222351787U_ABST
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Abstract

The utility model relates to the technical field of pipeline repairing equipment, in particular to pipeline repairing equipment based on a laser calibration technology, which comprises a pipeline, a laser receiver, a laser transmitter and a hydraulic cylinder, a top plate is mounted at the top end of the hydraulic cylinder and horizontally arranged in the pipeline, and the laser receiver is mounted on the top plate. The laser receiver is installed at the bottom end of the top plate, a positioning groove is formed in the top end of the top plate, a baffle is horizontally installed at the top end of the top plate, and a positioning column is fixed to the bottom end of the baffle. The utility model has the beneficial effects that the connecting bolts penetrate through the first connecting holes at the top ends of the supporting columns, so that the top plate and the bottom plate can be mounted and connected, and the skewing and dislocation phenomena can be avoided; according to the pipeline repairing device, the distance between the sliding column and the bottom plate can be adjusted by rotating the adjusting rod, so that the height of the pipeline repairing device is adjusted, the pipeline repairing device can conveniently enter pipelines with different bending and sinking degrees to repair the pipelines, and application is flexible.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline repair equipment, in particular to a pipeline repair equipment based on laser calibration technology. Background Art

[0002] There are two main methods for repairing underground pipelines: one is excavation repair and replacement of pipelines, and the other is trenchless repair. Currently, trenchless repair methods mainly include in-situ solidification method, interlacing method, pipe bursting method, folded lining method and spraying method to solve structural defects and leakage problems.

[0003] Therefore, it is necessary to use a pipeline repair equipment based on laser calibration technology to repair the pipeline.

[0004] For example, the prior art Chinese patent publication number "CN213065101 U" provides a pipeline repair equipment based on laser calibration technology, including a hydraulic device, the hydraulic device includes a bottom plate and a sliding shoe connected to the bottom plate, the sliding shoe includes a connecting column connected to the bottom plate and a chassis, the chassis is protruding with a connecting block, the side of the connecting block away from the chassis is provided with an embedding groove for the connecting column to be embedded, the connecting block is provided with a connecting hole connected to the embedding groove, and a connecting screw connected to the connecting block by a thread is passed through the connecting hole.

[0005] The chassis of the device's sliding shoe is in contact with the inner wall of the pipe. The chassis is greatly worn after long-term use. The connecting column is embedded in the mounting groove of the chassis, and the connecting column and the chassis are connected by connecting screws, so that the connecting column and the chassis are detachably connected. After the chassis is damaged, the chassis is removed from the connecting column and replaced.

[0006] In the existing pipeline repair equipment based on laser calibration technology, the bottom plate and top plate parts at the upper and lower ends of the hydraulic cylinder are directly fixedly connected to the top and bottom ends of the hydraulic cylinder. The hydraulic cylinder is an important structure and is frequently used, which makes it inconvenient to disassemble and replace the hydraulic cylinder after a failure of the hydraulic cylinder. In addition, no connecting and positioning structure is provided between the top plate and the bottom plate, which easily causes shaking and misalignment and tilting between the top plate and the bottom plate, resulting in inaccurate deviations in pipeline repair. At the same time, due to the large degree of concavity and bending of the pipeline, the height of the pipeline repair equipment is too high to enter the pipeline repair site for repair, and an adjustment structure is not provided at the bottom end of the pipeline repair device to adjust the height of the pipeline repair device. Utility Model Content

[0007] The purpose of the utility model is to solve the problem in the prior art that there is no connection and positioning structure between the top plate and the bottom plate, which easily causes shaking and misalignment and tilting between the top plate and the bottom plate, thereby leading to inaccurate deviations in pipeline repair, and to propose a pipeline repair device based on laser calibration technology.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] A pipeline repair device based on laser calibration technology is designed, including a pipeline, a laser receiver, a laser transmitter and a hydraulic cylinder, a top plate is installed on the top of the hydraulic cylinder, the top plate is horizontally arranged inside the pipeline, the laser receiver is installed on the bottom end of the top plate, a positioning groove is opened on the top of the top plate, a baffle is horizontally installed on the top of the top plate, a positioning column is fixed on the bottom end of the baffle, the positioning column is slidably inserted into the positioning groove, the top end of the baffle abuts against the inner top end of the pipeline, a bottom plate is installed on the bottom end of the hydraulic cylinder, a support column is fixed on the edge of the bottom plate, a support sleeve is sleeved on the surface of the support column, a guide groove is opened on the surface of the support sleeve, and the guide groove is located on both sides of the support column.

[0010] Furthermore, the support sleeve is fixed to the bottom end of the top plate and is slidably connected to the support column.

[0011] Furthermore, the length of the guide groove is not greater than the height of the support sleeve, and a first connecting hole is formed at the top of the support column.

[0012] Furthermore, the first connecting hole is a threaded hole structure, a connecting bolt passes through the interior of the first connecting hole, and both ends of the connecting bolt pass through the guide groove.

[0013] Furthermore, one end of the connecting bolt is connected to a first nut, the first nut is located on the outside of the guide groove, and the connecting bolt is slidably installed and connected to the support sleeve through the guide groove.

[0014] Furthermore, a second connection hole is opened on the surface of the bottom plate, and an adjustment rod passes through the inside of the second connection hole.

[0015] Furthermore, the adjusting rod is a threaded rod structure, the second connecting hole is a threaded hole structure, the adjusting rod is threadedly connected to the second connecting hole, and a second nut is connected to the surface of the adjusting rod and located at the bottom end of the second connecting hole.

[0016] Furthermore, a sliding column is fixed to the bottom end of the adjusting rod, the bottom end of the sliding column is located at the inner bottom end of the pipe, and the laser transmitter is installed at the inner top end of the pipe.

[0017] The utility model proposes a pipeline repair device based on laser calibration technology, which has the following beneficial effects:

[0018] 1. The utility model arranges a top plate and a bottom plate at the top and bottom of the hydraulic cylinder respectively, and at the same time, fixes a support sleeve at the bottom end of the top plate, fixes a support column at the top end of the bottom plate, and the support column is slidably inserted into the support sleeve. At the same time, a guide groove is provided on the surface of the support sleeve, so that a connecting bolt is passed through the first connecting hole at the top end of the support column, and both ends of the connecting bolt pass through the guide groove and are slidably installed and connected with the support sleeve, so that the installation connection between the top plate and the bottom plate can be maintained without skewing or misalignment.

[0019] 2. The utility model connects the adjusting rod to the bottom end of the bottom plate through the second connecting hole, and fixes the sliding column to the bottom end of the adjusting rod. Thus, the distance between the sliding column and the bottom plate can be adjusted by rotating the adjusting rod, thereby adjusting the height of the pipeline repair device, thereby facilitating the pipeline repair device to enter pipelines with different degrees of bending and depression to repair the pipelines, and the application is flexible. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 Enlarged view of point C;

[0022] Figure 3 For this utility model Figure 1 A cross-sectional view of

[0023] Figure 4 For this utility model Figure 3 A magnified image of point A;

[0024] Figure 5 For this utility model Figure 1 A schematic diagram of the structure of the top part of the bottom plate;

[0025] Figure 6 For this utility model Figure 5 Enlarged view of point B.

[0026] In the figure: 1. pipeline; 2. baffle; 3. positioning column; 4. positioning groove; 5. laser receiver; 6. top plate; 7. laser transmitter; 8. hydraulic cylinder; 9. support column; 10. bottom plate; 11. second nut; 12. sliding column; 13. second connecting hole; 14. adjusting rod; 15. first connecting hole; 16. guide groove; 17. first nut; 18. connecting bolt; 19. supporting sleeve. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The pipeline repair equipment based on laser calibration technology shown in the figure includes a pipeline 1, a laser receiver 5, a laser transmitter 7 and a hydraulic cylinder 8, and a grouting device (not shown in the figure). The laser receiver 5 and the laser transmitter 7 are combined into a laser calibration device for detecting whether the dislocated pipeline returns to the initial position; the hydraulic cylinder 8, the top plate 6 and the bottom plate 10 and other structures are combined into a hydraulic device for pushing the dislocated pipeline to move to the initial position, and the grouting device (not shown in the figure) transports concrete into the dislocated pipeline to fill the dislocated pipeline.

[0029] The laser transmitter 7 is arranged in another pipe of the dislocated pipe (i.e., the non-dislocated pipe), and the laser receiver 5 is arranged in the dislocated pipe (pipeline 1 in the figure). When the laser receiver 5 receives the signal of the laser transmitter 7, the dislocated pipe returns to the initial position.

[0030] In detail, a top plate 6 is installed at the top of the hydraulic cylinder 8, and the top plate 6 is horizontally arranged inside the pipeline 1. The laser receiver 5 is installed at the bottom end of the top plate 6. A positioning groove 4 is opened at the top of the top plate 6, and a baffle 2 is horizontally installed at the top of the top plate 6.

[0031] In more detail, a positioning column 3 is fixed to the bottom end of the baffle 2, and the positioning column 3 is slidably inserted into the positioning groove 4. The top end of the baffle 2 abuts against the inner top end of the pipe 1, and a bottom plate 10 is installed at the bottom end of the hydraulic cylinder 8.

[0032] Moreover, a support column 9 is fixed to the edge of the base plate 10, and a support sleeve 19 is sleeved on the surface of the support column 9. The support sleeve 19 and the support column 9 are both vertically arranged, and a guide groove 16 is opened on the surface of the support sleeve 19, and the guide groove 16 is located on both sides of the support column 9.

[0033] Furthermore, the support sleeve 19 is fixed to the bottom end of the top plate 6 and is slidably connected to the support column 9; the length of the guide groove 16 is not greater than the height of the support sleeve 19, and a first connecting hole 15 is opened at the top end of the support column 9.

[0034] Furthermore, the first connecting hole 15 is a threaded hole structure, a connecting bolt 18 passes through the interior of the first connecting hole 15 , and both ends of the connecting bolt 18 pass through the guide groove 16 .

[0035] Furthermore, one end of the connecting bolt 18 is connected to a first nut 17, and the first nut 17 is located on the outside of the guide groove 16. The connecting bolt 18 is slidably connected to the support sleeve 19 through the guide groove 16. Therefore, the top plate 6 is slidably connected to the bottom plate 10 through the support column 9 and the support sleeve 19.

[0036] Furthermore, a second connection hole 13 is formed on the surface of the bottom plate 10 , and an adjustment rod 14 passes through the inside of the second connection hole 13 .

[0037] Furthermore, the adjusting rod 14 is a threaded rod structure, and the second connecting hole 13 is a threaded hole structure. The adjusting rod 14 is threadedly connected to the second connecting hole 13, and a second nut 11 is connected to the surface of the adjusting rod 14 and at the bottom end of the second connecting hole 13. In this way, the adjusting rod 14 can be rotated to adjust the distance between the sliding column 12 and the base plate 10, and then the height of the pipeline repair device can be adjusted.

[0038] Furthermore, a sliding column 12 is fixed to the bottom end of the adjusting rod 14 , the bottom end of the sliding column 12 is located at the inner bottom end of the pipe 1 , and the laser emitter 7 is installed at the inner top end of the pipe 1 .

[0039] Working method: By respectively setting a top plate 6 and a bottom plate 10 at the top and bottom ends of the hydraulic cylinder 8, at the same time, fixing a support sleeve 19 at the bottom end of the top plate 6, fixing a support column 9 at the top end of the bottom plate 10, and the support column 9 is slidably inserted into the interior of the support sleeve 19, and at the same time, a guide groove 16 is opened on the surface of the support sleeve 19.

[0040] In this way, by passing the connecting bolt 18 through the first connecting hole 15 at the top of the support column 9, and the two ends of the connecting bolt 18 pass through the guide groove 16, and are slidably installed and connected with the support sleeve 19, the installation connection between the top plate 6 and the bottom plate 10 can be maintained without skewing or misalignment.

[0041] At the bottom end of the base plate 10, an adjusting rod 14 is connected through a second connecting hole 13, and a sliding column 12 is fixed at the bottom end of the adjusting rod 14. Thus, the distance between the sliding column 12 and the base plate 10 can be adjusted by rotating the adjusting rod 14, thereby adjusting the height of the pipeline repair device, thereby facilitating the pipeline repair device to enter the pipeline 1 with different degrees of bending and depression to repair the pipeline, and the application is flexible.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A pipeline repair device based on laser calibration technology, comprising a pipeline (1), a laser receiver (5), a laser transmitter (7) and a hydraulic cylinder (8), characterized in that: A top plate (6) is installed at the top of the hydraulic cylinder (8), and the top plate (6) is horizontally arranged inside the pipe (1). The laser receiver (5) is installed at the bottom of the top plate (6). A positioning groove (4) is opened at the top of the top plate (6). A baffle (2) is installed horizontally at the top of the top plate (6). A positioning column (3) is fixed at the bottom end of the baffle (2). The positioning column (3) is slidably inserted into the positioning groove (4). The top of the baffle (2) abuts against the top of the inner part of the pipe (1). A bottom plate (10) is installed at the bottom end of the hydraulic cylinder (8). A support column (9) is fixed to the edge of the bottom plate (10). The surface of the support column (9) is sleeved with a support sleeve (19). The surface of the support sleeve (19) is opened with a guide groove (16). The guide groove (16) is located on both sides of the support column (9).

2. According to claim 1, a pipeline repair device based on laser calibration technology is characterized in that: The support sleeve (19) is fixed to the bottom end of the top plate (6) and is slidably connected to the support column (9).

3. The pipeline repair equipment based on laser calibration technology according to claim 1 is characterized in that: The length of the guide groove (16) is not greater than the height of the support sleeve (19), and a first connecting hole (15) is formed at the top end of the support column (9).

4. The pipeline repair equipment based on laser calibration technology according to claim 3 is characterized in that: The first connecting hole (15) is a threaded hole structure, a connecting bolt (18) passes through the interior of the first connecting hole (15), and both ends of the connecting bolt (18) pass through the guide groove (16).

5. The pipeline repair equipment based on laser calibration technology according to claim 4 is characterized in that: One end of the connecting bolt (18) is connected to a first nut (17), the first nut (17) is located outside the guide groove (16), and the connecting bolt (18) is slidably mounted and connected to the support sleeve (19) through the guide groove (16).

6. The pipeline repair equipment based on laser calibration technology according to claim 1 is characterized in that: A second connection hole (13) is formed on the surface of the bottom plate (10), and an adjustment rod (14) passes through the interior of the second connection hole (13).

7. The pipeline repair equipment based on laser calibration technology according to claim 6 is characterized by: The adjusting rod (14) is a threaded rod structure, the second connecting hole (13) is a threaded hole structure, the adjusting rod (14) is threadedly connected to the second connecting hole (13), and a second nut (11) is connected to the surface of the adjusting rod (14) at the bottom end of the second connecting hole (13).

8. The pipeline repair equipment based on laser calibration technology according to claim 7 is characterized in that: A sliding column (12) is fixed to the bottom end of the adjusting rod (14), the bottom end of the sliding column (12) is located at the inner bottom end of the pipe (1), and the laser transmitter (7) is installed at the inner top end of the pipe (1).

Citation Information

Patent Citations

  • Pipeline repairing equipment based on laser calibration technology

    CN213065101U