Stone surface detection equipment
By introducing auxiliary mechanisms into the stone surface detection equipment, the automatic transfer and unloading functions are achieved by using the combination of gears and threaded rods, and the detection is combined with cameras and strong lights, the problem of low efficiency of existing equipment is solved and stone inspection is improved automation and accuracy.
Patent Information
- Application Number
- CN202421234335.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-02
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-06-02
AI Technical Summary
The existing stone surface detection equipment lacks automatic material transfer and automatic material discharge functions, which leads to manual operation by staff, increasing labor and time-consuming and reducing efficiency.
A stone surface detection device including auxiliary mechanism is designed, using a combination of two workbenches, controllers, motors, gears and push rods to realize automatic movement and classification of stone plates through the coordination of gears and threaded rods, combining cameras and Highlights are tested.
It realizes automatic material transfer and automatic material removal of stone surface detection equipment, reduces the labor amount and testing time of staff, and improves the detection efficiency and equipment use effect.
Smart Images

Figure CN222353124U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stone material detection, in particular to a stone material surface detection device. Background Art
[0002] Stone refers to rocks mined from natural rocks, which have certain physical and chemical properties and can be used as building materials, decorative materials, etc. In order to make the stone adapt to different building structures and decorative parts, the mined stone needs to be processed. The processing steps of stone include sawing, surface polishing, trimming and testing, etc. Among them, stone surface testing equipment is needed when conducting surface testing of stone.
[0003] However, in the prior art, most of the existing stone surface detection equipment can detect whether the surface flatness of the stone slab is qualified when detecting the surface of the stone slab, but it does not have the function of automatic material moving and automatic material unloading, that is, when performing surface detection of the stone, the staff is required to manually move the stone to the inside of the detection equipment, and when the stone is completed The inspection is completed, the staff is required to manually classify and unload the inspected stone. This not only increases the workload of the staff, but also manual material moving and unloading will consume a lot of time, thereby reducing work efficiency, which not only reduces the use effect of the stone surface detection equipment, but also reduces the use efficiency of the stone surface detection equipment.
[0004] Therefore, we propose a stone surface detection device to solve the technical problems raised in the background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that most of the existing stone surface detection equipment in the prior art do not have the function of automatic material moving and automatic material unloading when detecting the surface of the stone plate, that is, when performing the surface detection of the stone, the staff is required to manually move the stone to the inside of the detection equipment, and when the stone is completed The detection is completed, the staff is required to manually classify and unload the detected stone, which not only increases the workload of the staff, but also consumes a lot of time for manual material moving and unloading, thereby reducing work efficiency, which not only reduces the use effect of the stone surface detection equipment, but also reduces the use efficiency of the stone surface detection equipment. A stone surface detection equipment is proposed.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a stone surface detection equipment, including an auxiliary mechanism, the auxiliary mechanism includes two workbenches and a controller, connecting plates are installed between one side of the two workbenches and between the other sides of the two workbenches, two motors are installed on one side of one of the connecting plates, a plurality of rotating rods are rotatably connected between the two workbenches, electric push rods are installed at the through holes of the two workbenches, a push plate is installed at one end of the telescopic end of each electric push rod, a threaded rod is arranged at the groove of each workbench, a gear is fixedly sleeved on the output end of each motor and one end of each threaded rod, and a moving block is threadedly sleeved on the other end of each threaded rod.
[0007] Preferably, each of the motors is electrically connected to the controller, and each of the electric push rods is electrically connected to the controller, wherein the teeth of the two gears are respectively meshed with the teeth of the other two gears, and the two push plates are respectively movably sleeved inside the through holes of the two workbenches.
[0008] Preferably, one end of each of the threaded rods is movable through the other side of one of the connecting plates, the two moving blocks are movably sleeved inside the grooves of the two workbenches, and the other end of each of the threaded rods is rotatably embedded in one side of the other connecting plate through a bearing.
[0009] Preferably, two symmetrical support frames are fixed to the bottom of each workbench, and a shell is fixed between the tops of the two workbenches.
[0010] Preferably, a camera is arranged on the top of the inner wall of the shell, a strong light is installed on the top of the inner wall of the shell, and a cylindrical hole is opened on the top of the shell.
[0011] Preferably, the controller is mounted on the front surface of the shell, and the camera is electrically connected to the controller.
[0012] Preferably, the high intensity lamp is electrically connected to the controller, and the top end of the high intensity lamp is movably sleeved inside the cylindrical hole.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, by setting an auxiliary mechanism, the stone surface detection equipment can have the functions of automatic material moving and automatic material unloading when detecting the surface of the stone plate, that is, when performing the surface detection of the stone, it is avoided that the staff needs to manually move the stone to the inside of the detection equipment. When the stone is detected, the staff needs to manually classify and unload the detected stone. This not only reduces the workload of the staff, but also reduces the time consumed in the stone detection process, thereby improving work efficiency, which not only improves the use effect of the stone surface detection equipment, but also improves the use efficiency of the stone surface detection equipment. Through the cooperation of the controller, the connecting plate, the bearing, the motor and the gear, the threaded rod can be rotated inside the workbench, and through the cooperation of the controller and the electric push rod, the push plate can be moved inside the workbench.
[0015] 2. In the utility model, through the cooperation of the camera, the strong light, the shell and the controller, it is possible to detect whether the flatness of the surface of the stone plate is qualified. Through the action of the cylindrical hole, the strong light can be conveniently electrically connected to the controller. Through the action of the support frame, the workbench can be lifted off the ground. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of a stone surface detection device is proposed for the utility model;
[0017] Figure 2 A partial stereoscopic diagram of a stone surface detection device proposed by the utility model;
[0018] Figure 3 A partial cutaway stereoscopic diagram of an auxiliary mechanism of a stone surface detection device is proposed for the utility model;
[0019] Figure 4 The utility model provides a three-dimensional structural diagram of a support frame, a workbench, a threaded rod and a moving block of a stone surface detection device;
[0020] Figure 5 Another partial stereoscopic diagram of a stone surface detection device proposed by the utility model;
[0021] Figure 6 A three-dimensional diagram of the auxiliary mechanism part of a stone surface detection device proposed by the utility model;
[0022] Figure 7 The utility model provides a partial cross-sectional stereoscopic diagram of a stone surface detection device.
[0023] Legend: 1. Auxiliary mechanism; 101. Workbench; 102. Connecting plate; 103. Motor; 104. Rotating rod; 105. Electric push rod; 106. Push plate; 107. Controller; 108. Gear; 109. Threaded rod; 110. Moving block; 2. Support frame; 3. Shell; 4. Camera; 5. High light; 6. Cylindrical hole. DETAILED DESCRIPTION
[0024] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0026] like Figure 1-Figure 7As shown, a stone surface detection device includes an auxiliary mechanism 1, which includes two workbenches 101 and a controller 107. A connecting plate 102 is installed between one side of the two workbenches 101 and between the other sides of the two workbenches 101. Two motors 103 are installed on one side of one connecting plate 102. A plurality of rotating rods 104 are rotatably connected between the two workbenches 101. Electric push rods 105 are installed at the through holes of the two workbenches 101. A push plate 106 is installed at one end of the telescopic end of each electric push rod 105. A threaded rod 109 is arranged at the groove of each workbench 101. A gear 108 is fixedly sleeved on the output end of each motor 103 and one end of each threaded rod 109. A moving block 110 is threadedly sleeved on the other end of each threaded rod 109. Each motor 103 is electrically connected to the controller 107, and each electric push rod 105 is electrically connected to the controller 107. The teeth of 108 are respectively engaged with the teeth of the other two gears 108, the two push plates 106 are respectively movably sleeved inside the through holes of the two workbenches 101, one end of each threaded rod 109 is movably inserted into the other side of one of the connecting plates 102, the two moving blocks 110 are respectively movably sleeved inside the grooves of the two workbenches 101, the other end of each threaded rod 109 is rotatably embedded in one side of the other connecting plate 102 through a bearing, two symmetrical support frames 2 are fixed to the bottom of each workbench 101, a shell 3 is fixed between the tops of the two workbenches 101, a camera 4 is provided at the top of the inner wall of the shell 3, a strong light 5 is installed at the top of the inner wall of the shell 3, a cylindrical hole 6 is opened at the top of the shell 3, and a controller 107 is installed on the front surface of the shell 3, the camera 4 is electrically connected to the controller 107, the strong light 5 is electrically connected to the controller 107, and the top of the strong light 5 is movably sleeved inside the cylindrical hole 6.
[0027] The effect achieved is that when it is necessary to detect the surface flatness of the stone plate, the controller 107 is first connected to the external power supply, and then the prepared unqualified receiving frame and qualified receiving frame are placed directly below the shell 3 and at a suitable position on one side of one of the connecting plates 102, and then a stone plate with qualified surface flatness is placed between the surfaces of multiple rotating rods 104, and one side of the two moving blocks 110 is made to contact the side of the stone plate away from the motor 103, and then the controller 107 is used to turn on the strong light 5, and then the two motors 103 are started at the same time, and the output ends of the two motors 103 are made to rotate forward. At this time, the output ends of the two forward-rotating motors 103 will respectively drive the corresponding gears 108 to rotate forward, and the two forward-rotating motors 103 will rotate forward. The gears 108 that rotate forward will drive the two threaded rods 109 to reverse respectively with the cooperation of the gears 108 that mesh with it. At this time, the two rotating threaded rods 109 will drive the corresponding moving blocks 110 to move horizontally with the cooperation of the corresponding grooves of the workbench 101, and the two moving blocks 110 will drive the stone plate to move with the cooperation of the multiple rotating rods 104. When the stone plate moves to the bottom of the strong light 5, the bottom of the stone plate just completely contacts the upper sides of the two push plates 106. Then, the controller 107 is used to temporarily turn off the two motors 103, and then the camera 4 is started to take pictures of the surface of the stone plate under the strong light 5. At this time, the camera 4 will transmit the taken pictures to the Controller 107, then turn on controller 107, store the stone surface flatness photo received by controller 107 in the storage module of controller 107, and then start the two motors 103. At this time, the two moving blocks 110 that continue to move will continue to drive the stone plate to move until the two moving blocks 110 are moved to the point where they can no longer move. At this time, the stone plate will move to the qualified receiving frame placed in advance, and then use the cooperation of controller 107, motor 103, workbench 101, connecting plate 102, bearings and threaded rods 109 to reset the two moving blocks 110 to their original positions. When the two moving blocks 110 are reset to their original positions, the stone plate to be tested is first placed on the plurality of rotating rods 104 according to the above-mentioned operation steps. The surface is then moved according to the operation steps, and the stone plate that needs to be tested for surface flatness is moved to the bottom of the strong light 5, and then the camera 4 is started to take pictures of the surface of the stone plate, and then transmitted to the controller 107. At this time, the controller 107 will compare the received photos with the previously stored photos. When the received photos are consistent with the previously stored photos, the controller 107 will follow the above operation steps to move the stone plate to be tested to the qualified receiving frame placed in advance. When the received photos are inconsistent with the previously stored photos, the controller 107 will start the two electric push rods 105 at the same time, and the two started electric push rods 105 will respectively drive the two push plates 106 to move back to each other.When both push plates 106 are completely moved to the inside of the corresponding workbench 101, the stone slab on the upper side of the two push plates 106 will move to the unqualified receiving frame placed in advance under the action of its own gravity. Then, under the cooperation of the controller 107 and a series of corresponding components, the two push plates 106 and the two moving blocks 110 will be reset to their original positions. Then, the above operation steps are followed to detect the surface flatness of the stone slab.
[0028] Working principle: When it is necessary to detect the surface flatness of the stone plate, first connect the controller 107 to the external power supply, then place the prepared unqualified receiving frame and qualified receiving frame directly below the shell 3 and at a suitable position on one side of one of the connecting plates 102, then place a stone plate with qualified surface flatness between the surfaces of multiple rotating rods 104, and let one side of the two moving blocks 110 contact the side of the stone plate away from the motor 103, then use the controller 107 to turn on the strong light 5, and then start the two motors 103 at the same time, and let the output ends of the two motors 103 rotate forward, then the output ends of the two motors 103 rotating forward will respectively drive the corresponding gears 108 to rotate forward, and the two rotating forward output ends of the motors 103 will respectively drive the corresponding gears 108 to rotate forward, and the two rotating forward output ends of the motors 103 will respectively drive the corresponding gears 108 to rotate forward. The rotating gears 108 will respectively drive the two threaded rods 109 to reverse with the cooperation of the gears 108 meshing therewith. At this time, the two rotating threaded rods 109 will drive the corresponding moving blocks 110 to move horizontally with the cooperation of the corresponding grooves of the workbench 101, and the two moving blocks 110 will drive the stone plate to move with the cooperation of the multiple rotating rods 104. When the stone plate moves to the bottom of the strong light 5, the bottom of the stone plate just completely contacts the upper sides of the two push plates 106. Then, the controller 107 is used to temporarily turn off the two motors 103, and then the camera 4 is started to take pictures of the surface of the stone plate under the strong light 5. At this time, the camera 4 will transmit the taken pictures to the controller in the form of electrical signals. 107, then turn on the controller 107, store the stone surface flatness photo received by the controller 107 in the storage module of the controller 107, and then start the two motors 103. At this time, the two moving blocks 110 that continue to move will continue to drive the stone plate to move until the two moving blocks 110 are moved to the point where they can no longer move. At this time, the stone plate will move to the qualified receiving frame that has been placed in advance, and then use the cooperation of the controller 107, the motor 103, the workbench 101, the connecting plate 102, the bearing and the threaded rod 109 to reset the two moving blocks 110 to their original positions. When the two moving blocks 110 are reset to their original positions, the stone plate that needs to be tested is first placed on the plurality of rotating rods 104 according to the above-mentioned operation steps. The surface is then moved according to the operation steps, and the stone plate that needs to be tested for surface flatness is moved to the bottom of the strong light 5, and then the camera 4 is started to take pictures of the surface of the stone plate, and then transmitted to the controller 107. At this time, the controller 107 will compare the received photos with the previously stored photos. When the received photos are consistent with the previously stored photos, the controller 107 will follow the above operation steps to move the stone plate to be tested to the qualified receiving frame placed in advance. When the received photos are inconsistent with the previously stored photos, the controller 107 will start the two electric push rods 105 at the same time, and the two started electric push rods 105 will respectively drive the two push plates 106 to move back to each other.When both push plates 106 are completely moved to the inside of the corresponding workbench 101, the stone slab on the upper side of the two push plates 106 will move to the unqualified receiving frame placed in advance under the action of its own gravity. Then, under the cooperation of the controller 107 and a series of corresponding components, the two push plates 106 and the two moving blocks 110 will be reset to their original positions. Then, the above operation steps are followed to detect the surface flatness of the stone slab.
[0029] Among them, bearings are common parts in real life.
[0030] The wiring diagram of the controller 107 (PLC controller), motor 103, electric push rod 105, camera 4 and high-intensity light 5 in the present invention is common knowledge in the art, and its working principle is a well-known technology. The model is selected according to the actual use, so the controller 107, motor 103, electric push rod 105, camera 4 and high-intensity light 5 are not explained in detail.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A stone surface detection device, characterized in that: The invention comprises an auxiliary mechanism (1), wherein the auxiliary mechanism (1) comprises two workbenches (101) and a controller (107); a connecting plate (102) is installed between one side of the two workbenches (101) and between the other sides of the two workbenches (101); two motors (103) are installed on one side of one of the connecting plates (102); a plurality of rotating rods (104) are rotatably connected between the two workbenches (101); electric push rods (105) are installed at the through holes of the two workbenches (101); a push plate (106) is installed at one end of the telescopic end of each electric push rod (105); a threaded rod (109) is arranged at the groove of each workbench (101); a gear (108) is fixedly sleeved on the output end of each motor (103) and one end of each threaded rod (109); and a moving block (110) is threadedly sleeved on the other end of each threaded rod (109).
2. The stone surface detection device according to claim 1, characterized in that: Each of the motors (103) is electrically connected to the controller (107), and each of the electric push rods (105) is electrically connected to the controller (107), wherein the teeth of two of the gears (108) are respectively meshed with the teeth of the other two gears (108), and the two push plates (106) are respectively movably sleeved inside the through holes of the two workbenches (101).
3. The stone surface detection device according to claim 1, characterized in that: One end of each of the threaded rods (109) is movably inserted through the other side of one of the connecting plates (102); the two moving blocks (110) are movably sleeved inside the grooves of the two workbenches (101), respectively; and the other end of each of the threaded rods (109) is rotatably embedded in one side of the other connecting plate (102) through a bearing.
4. The stone surface detection device according to claim 1, characterized in that: Two symmetrical support frames (2) are fixed at the bottom of each workbench (101), and a shell (3) is fixed between the tops of the two workbenches (101).
5. The stone surface detection device according to claim 4, characterized in that: A camera (4) is arranged on the top of the inner wall of the shell (3), a strong light (5) is installed on the top of the inner wall of the shell (3), and a cylindrical hole (6) is opened on the top of the shell (3).
6. The stone surface detection device according to claim 5, characterized in that: The controller (107) is mounted on the front surface of the housing (3), and the camera (4) is electrically connected to the controller (107).
7. The stone surface detection device according to claim 5, characterized in that: The high-intensity lamp (5) is electrically connected to the controller (107), and the top end of the high-intensity lamp (5) is movably sleeved inside the cylindrical hole (6).