Microelectrode automatic film coating device

By designing the microelectrode automatic coating device, the position adjustment mechanism of the container cup and electrode holder can be used to achieve automatic infiltration of the microelectrode tip, which solves the problems of inconsistent coating thickness and low efficiency in the prior art, and improves the coating film The repeatability and production efficiency ensure the performance and standardized production of electrochemical sensors.

CN222358707UActive Publication Date: 2025-01-17CHINA AGRI UNIV
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Patent Information

Application Number
CN202420800726.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-01-17
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing microelectrode coating treatment methods have problems such as inconsistent coating thickness, poor repeatability and low efficiency, which affect the performance of electrochemical sensors and standardized production.

Method used

An automatic microelectrode coating device is designed, including a container cup, an electrode holder and a position adjustment mechanism. The connecting arm is driven by the controller to lift and lower the height direction, so that the microelectrode tip is repeatedly immersed in the membrane solution, realizing automation. Coating operations ensure consistency in coating thickness and efficient production.

Benefits of technology

It improves the repeatability and efficiency of the microelectrode coating film, realizes the automatic operation of the microelectrode, ensures the coating quality and standardized production, and reduces artificial errors.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of film coating, and provides an automatic microelectrode film coating device which comprises a container cup, an electrode holder and a position adjusting mechanism, and the container cup is used for containing a film solution; the electrode holder is movably arranged above the container cup, and the electrode holder is used for fixing a microelectrode; the position adjusting mechanism comprises a first moving module and a connecting arm, the first moving module acts on the connecting arm and is used for driving the connecting arm to reciprocate in the first direction, the end, away from the first moving module, of the connecting arm is connected with the electrode holder, and the first direction is the height direction. According to the utility model, the connecting arm is driven by the first moving module so as to drive the electrode holder to do lifting motion above the container cup along the first direction, so that the tip of the microelectrode is repeatedly soaked in a membrane solution along the first direction, the repeatability of microelectrode coating is improved, the coating efficiency can be improved, and the production cost is reduced. The automatic film coating operation of the microelectrode is realized, and the film coating quality of the microelectrode is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of film coating, in particular to an automatic film coating device for microelectrodes. Background Art

[0002] Metal microelectrodes are commonly used electrochemical sensor measurement devices. Different substances can be measured by performing different chemical modifications or coating treatments on the tip of the microelectrode. Therefore, the quality of the coating treatment directly affects the performance and standardized production of electrochemical sensors.

[0003] Currently, the coating process commonly used for microelectrodes is mostly performed manually, but this method has the following problems: the coating thickness cannot be unified, the coating repeatability is poor, the coating efficiency is low, and standardized production cannot be achieved, which seriously affects the response repeatability and production efficiency of the microelectrode. Utility Model Content

[0004] The utility model provides a microelectrode automatic film coating device, which is used to solve the defect of low microelectrode film coating efficiency in the prior art and realize automatic film coating.

[0005] The utility model provides a microelectrode automatic coating device, comprising:

[0006] A container cup for holding a membrane solution;

[0007] An electrode holder is movably arranged above the container cup, and the electrode holder is used to fix the microelectrode;

[0008] The position adjustment mechanism includes a first movable module and a connecting arm. The first movable module acts on the connecting arm to drive the connecting arm to reciprocate along a first direction. One end of the connecting arm away from the first movable module is connected to the electrode holder. The first direction is a height direction.

[0009] The microelectrode automatic coating device provided by the utility model comprises a controller, and the controller is electrically connected to the first moving module.

[0010] According to the microelectrode automatic coating device provided by the utility model, the position adjustment mechanism further includes a second movable module and a third movable module, the first movable module is arranged on the second movable module, the second movable module can drive the first movable module to move along a second direction, and the second direction is perpendicular to the first direction;

[0011] The third moving module is arranged on the first moving module and can move along the first direction under the driving of the first moving module;

[0012] The connecting arm is arranged on the third movable module, and the third movable module can drive the connecting arm to move along a third direction, and the third direction is respectively perpendicular to the first direction and the second direction; the second movable module and the third movable module are both electrically connected to the controller.

[0013] The microelectrode automatic coating device provided by the utility model further comprises a protective cover, which is sleeved on the container cup and is provided with an adjustment hole for the connection arm to pass through along the height direction.

[0014] The microelectrode automatic coating device provided by the utility model also includes a lifting platform, the lifting platform is provided with a positioning seat, the positioning seat is provided with a fixing groove, and the container cup is embedded in the fixing groove.

[0015] According to the microelectrode automatic coating device provided by the utility model, the positioning seat is provided with an observation port.

[0016] According to the microelectrode automatic coating device provided by the utility model, a lifting drive mechanism is arranged at the bottom of the lifting platform, and a driving part of the lifting drive mechanism acts on the lifting platform.

[0017] According to the microelectrode automatic coating device provided by the utility model, it also includes a shockproof platform, and the bottom of the lifting drive mechanism is connected to the shockproof platform.

[0018] According to the microelectrode automatic coating device provided by the utility model, it also includes a fixing seat, which is arranged on the shockproof platform, and the top of the fixing seat is connected to the second moving module.

[0019] According to the microelectrode automatic coating device provided by the utility model, the electrode holder is provided with a plurality of electrode mounting holes.

[0020] The utility model provides an automatic microelectrode coating device, comprising: a container cup, an electrode clamp and a position adjustment mechanism. When working, the microelectrode to be coated is fixed in the electrode clamp, and then the connecting arm is driven by the first moving module to drive the electrode clamp to perform lifting movement above the container cup along a first direction, so that the tip of the microelectrode is repeatedly immersed in the film solution along the first direction, thereby improving the repeatability of the microelectrode coating, and can improve the coating efficiency, realize the automatic coating operation of the microelectrode, and ensure the coating quality of the microelectrode. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a structural schematic diagram of a microelectrode automatic coating device provided by an embodiment of the utility model;

[0023] Figure 2 This is an exploded view of the structure of the protective cover, container cup and positioning seat provided in the embodiment of the utility model;

[0024] Figure 3 It is a structural schematic diagram of a position adjustment mechanism provided in an embodiment of the utility model.

[0025] Reference numerals:

[0026] 1. Container cup; 2. Electrode holder; 21. Electrode mounting hole; 3. First movable module; 4. Connecting arm; 5. Controller; 6. Second movable module; 7. Third movable module; 8. Protective cover; 9. Adjustment hole; 10. Lifting platform; 11. Positioning seat; 12. Observation port; 13. Lifting drive mechanism; 14. Shockproof platform; 15. Fixed seat. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Combine the following Figures 1 to 3 A microelectrode automatic coating device provided in an embodiment of the utility model is described.

[0029] The present embodiment provides a microelectrode automatic coating device, comprising: a container cup 1, an electrode holder 2 and a position adjustment mechanism.

[0030] Among them, the container cup 1 is used to hold the membrane solution; the electrode clamp 2 is movably arranged above the container cup 1, and the electrode clamp 2 is used to fix the microelectrode; the position adjustment mechanism includes a first movable module 3 and a connecting arm 4, the first movable module 3 acts on the connecting arm 4, and is used to drive the connecting arm 4 to reciprocate along a first direction, and the end of the connecting arm 4 away from the first movable module 3 is connected to the electrode clamp 2, and the first direction is the height direction.

[0031] It can be seen from the above scheme that when the utility model is working, the microelectrode to be coated is fixed in the electrode holder 2, and then the connecting arm 4 is driven by the first movable module 3 to drive the electrode holder 2 to perform a lifting movement along the first direction above the container cup 1, so that the tip of the microelectrode is repeatedly immersed in the membrane solution along the first direction, thereby improving the repeatability of the microelectrode coating, and can improve the coating efficiency, realize the automated coating operation of the microelectrode, and ensure the coating quality of the microelectrode.

[0032] Furthermore, the electrode holder 2 is provided with a plurality of electrode mounting holes 21, so that the electrode holder 2 can fix a plurality of microelectrodes at one time, and can be selected according to the structure of the electrode holder 2. Compared with manual coating, the production efficiency is improved, and the coating quality of a plurality of microelectrodes is ensured, the coating thickness is consistent, and standardized production is realized.

[0033] In this embodiment, a controller 5 is included, and the controller 5 is electrically connected to the first movable module 3, and is used to control the movement of the electrode clamp 2; for example, the start and stop, operating speed, pause time, action frequency and other parameters of the first movable module 3 can be set by the controller 5 to achieve the control and adjustment of the microelectrode pulling rate, pause time, vibration distance and vibration number during the microelectrode coating process, and the film thickness of the microelectrode can be improved by adjusting the above-mentioned condition parameters.

[0034] It should be noted that the pulling rate is the movement rate of the microelectrode along the first direction in the membrane solution, the pause time is the immersion time of the microelectrode in the membrane solution, the vibration distance is the movement distance of the microelectrode in the membrane solution along the first direction, and the number of vibrations is the number of times the microelectrode is immersed in the membrane solution per unit time.

[0035] In this embodiment, the position adjustment mechanism also includes a second movable module 6 and a third movable module 7. The first movable module 3 is arranged on the second movable module 6, and the second movable module 6 can drive the first movable module 3 to move along the second direction; the third movable module 7 is arranged on the first movable module 3, and can move along the first direction under the drive of the first movable module 3; the connecting arm 4 is arranged on the third movable module 7, and the third movable module 7 can drive the connecting arm 4 to move along the third direction; the second movable module 6 and the third movable module 7 are both electrically connected to the controller 5.

[0036] In this arrangement, by adding a second movable module 6 and a third movable module 7 on the basis of the first movable module 3, the position adjustment of the connecting arm 4 and the electrode clamp 2 along the three directions of X, Y, and Z is realized, so that the microelectrode can move freely in three-dimensional space and be moved to a desired position to realize high-precision positioning of the microelectrode. For example, by fine-tuning the electrode clamp 2 in the X, Y, and Z directions, the microelectrode is placed directly above the membrane solution and is about 0.2 cm away from the surface of the membrane solution. By adopting the controller 5, the automatic adjustment of the movement direction, distance, and speed of the microelectrode can be realized, which reduces the requirements for the operator, reduces human errors, and makes the operation simpler and more reliable.

[0037] like Figure 3 As shown, in some specific embodiments, the first movable module 3 includes a first guide rail, a first driving assembly and a first movable seat, the first guide rail is arranged parallel to the height direction, the first movable seat is slidably connected to the first guide rail, and the first driving assembly acts on the first movable seat to drive the first movable seat to move along the height direction; the second movable module 6 includes a second guide rail, a second driving assembly and a second movable seat, the second guide rail is arranged along the second direction, the second movable seat is slidably connected to the second guide rail, the second driving assembly acts on the second movable seat to drive the second movable seat to reciprocate along the second direction, the second direction is perpendicular to the first direction, and the first guide rail is arranged on the second movable seat; the third movable module 7 includes a third guide rail, a third driving assembly and a third movable seat, the third guide rail is arranged on the first movable seat along the third direction, the third movable seat is slidably connected to the third guide rail, the third driving assembly acts on the third movable seat to drive the third movable seat to reciprocate along the third direction, and the connecting arm 4 is arranged on the third movable seat, and the third direction is respectively perpendicular to the second direction and the first direction. That is to say, the first driving module and the third driving module are driven to move together by the second moving seat moving along the second direction, the third driving module and the connecting arm 4 are driven to move together by the first moving seat moving along the first direction, and the connecting arm 4 is driven to move along the third direction by the third moving seat, thereby realizing the movement of the connecting arm 4 in three-dimensional space along the X, Y, and Z directions.

[0038] Optionally, the first drive component may include a servo motor, which is electrically connected to the controller 5 and is used to provide power to drive the first movable seat to move on the first guide rail. The transmission methods include but are not limited to gear rack transmission, screw transmission, belt pulley, sprocket chain and other linear drive methods. As long as it is used to convert the rotational motion of the servo motor into linear motion along the track, it can meet the requirements; of course, the first drive component may also be a linear power element such as a cylinder, a hydraulic cylinder or an electric cylinder, which is electrically connected to the controller 5.

[0039] Optionally, the first drive assembly, the second drive assembly and the third drive assembly have the same structure.

[0040] In some embodiments, a protective cover 8 is further included, which is sleeved on the container cup 1, and the protective cover 8 is provided with an adjustment hole 9 for the connecting arm 4 to pass through in the height direction. Figure 2 As shown, a protective cover 8 with a closed upper end and an open lower end is arranged outside the container cup 1 to protect the membrane solution in the container cup 1 and prevent the evaporation of the membrane solution; an adjustment hole 9 extending in the height direction is arranged on one side of the protective cover 8 to facilitate the connecting arm 4 to enter the protective cover 8 without causing interference to the electrode holder 2 when it moves in the height direction.

[0041] In this embodiment, a lifting platform 10 is further included. A positioning seat 11 is disposed on the lifting platform 10. The positioning seat 11 is provided with a fixing groove, and the container cup 1 is embedded in the fixing groove.

[0042] In this way, by setting up a lifting platform 10, the height of the container cup 1 can be adjusted to better cooperate with the position adjustment mechanism, which is beneficial to improving the coating quality of the microelectrode; by setting a positioning seat 11, the container cup 1 can be prevented from tilting or tipping over, which will not affect the microelectrode coating process. By embedding the container cup 1 in the fixing groove, the requirements of fixed installation are met, and it is convenient to take the container cup 1 out of the positioning seat 11 or put it into the positioning seat 11.

[0043] Preferably, the positioning seat 11 is provided with an observation port 12, which is connected to the fixing groove, and the internal situation of the fixing groove can be observed through the observation port 12; for example, the observation port 12 is opened on the positioning seat 11 along the height direction, and the observation port 12 is square. After fixing the container cup 1, it can be used to observe the movement of the microelectrode in the membrane solution.

[0044] In some embodiments, a lifting drive mechanism 13 is provided at the bottom of the lifting platform 10. The lifting drive mechanism 13 is electrically connected to the controller 5. The height of the lifting platform 10 is controlled by the controller 5. The driving part of the lifting drive mechanism 13 acts on the lifting platform 10 to drive the lifting platform 10 to perform lifting movements. The lifting drive mechanism 13 can be a common driving structure such as an electric cylinder, a pneumatic cylinder, a hydraulic cylinder, a gear rack, etc., or it can be a scissors-type lift.

[0045] Furthermore, it also includes a shockproof platform 14. The bottom of the lifting drive mechanism 13 is connected to the shockproof platform 14. The shockproof platform 14 can use materials with vibration reduction function, such as rubber, springs or polymer materials, which can effectively absorb and disperse vibration energy and reduce the impact of vibration on the lifting platform 10 and the container cup 1; or, air springs, hydraulic shock absorbers, etc. can be set in the shockproof platform 14, which can use the compressibility of gas or the fluidity of liquid to absorb and disperse vibration energy.

[0046] With such arrangement, the vibration of the lifting drive mechanism 13 during operation can be absorbed by the anti-vibration platform 14 at the bottom, thereby ensuring the stability of the container cup 1 during the lifting process of the lifting platform 10 and preventing the membrane solution from spilling.

[0047] In some embodiments, a fixed seat 15 is also included. The fixed seat 15 is arranged on the shockproof platform 14, and the top of the fixed seat 15 is connected to the second movable module 6. The fixed seat 15 is arranged to provide stable support for the position adjustment mechanism, and the position adjustment mechanism is kept at a certain distance from the ground, thereby ensuring that the electrode holder 2 can move freely in three-dimensional space, and preventing objects, accumulated water, and debris on the ground from causing damage to the position adjustment mechanism. By arranging the fixed seat 15 on the shockproof platform 14, the vibration energy can be effectively absorbed during the process of the position adjustment mechanism driving the connecting arm 4 to move, thereby ensuring that the connecting arm 4 is more stable during operation.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A microelectrode automatic coating device, characterized in that: include: A container cup (1) for containing a membrane solution; An electrode holder (2) is movably arranged above the container cup (1), and the electrode holder (2) is used to fix the microelectrode; The position adjustment mechanism comprises a first movable module (3) and a connecting arm (4), wherein the first movable module (3) acts on the connecting arm (4) to drive the connecting arm (4) to reciprocate along a first direction, and an end of the connecting arm (4) away from the first movable module (3) is connected to the electrode holder (2), and the first direction is a height direction.

2. The microelectrode automatic coating device according to claim 1, characterized in that: It comprises a controller (5), wherein the controller (5) is electrically connected to the first moving module (3).

3. The microelectrode automatic coating device according to claim 2, characterized in that: The position adjustment mechanism further comprises a second movable module (6) and a third movable module (7), the first movable module (3) being arranged on the second movable module (6), the second movable module (6) being capable of driving the first movable module (3) to move along a second direction, the second direction being perpendicular to the first direction; The third movable module (7) is arranged on the first movable module (3) and is capable of moving along the first direction under the drive of the first movable module (3); The connecting arm (4) is arranged on the third movable module (7), and the third movable module (7) can drive the connecting arm (4) to move along a third direction, and the third direction is perpendicular to the first direction and the second direction respectively; the second movable module (6) and the third movable module (7) are both electrically connected to the controller (5).

4. The microelectrode automatic coating device according to claim 1, characterized in that: It also comprises a protective cover (8), the protective cover (8) being sleeved on the container cup (1), and the protective cover (8) being provided with an adjustment hole (9) along the height direction for the connection arm (4) to pass through.

5. The microelectrode automatic coating device according to claim 3, characterized in that: It also comprises a lifting platform (10), on which a positioning seat (11) is arranged, and the positioning seat (11) is provided with a fixing groove, in which the container cup (1) is embedded.

6. The microelectrode automatic coating device according to claim 5, characterized in that: The positioning seat (11) is provided with an observation port (12).

7. The microelectrode automatic coating device according to claim 5, characterized in that: A lifting drive mechanism (13) is provided at the bottom of the lifting platform (10), and a driving part of the lifting drive mechanism (13) acts on the lifting platform (10).

8. The microelectrode automatic coating device according to claim 7, characterized in that: It also comprises a shockproof platform (14), and the bottom of the lifting drive mechanism (13) is connected to the shockproof platform (14).

9. The microelectrode automatic coating device according to claim 8, characterized in that: It also comprises a fixed seat (15), wherein the fixed seat (15) is arranged on the shockproof platform (14), and the top of the fixed seat (15) is connected to the second movable module (6).

10. The microelectrode automatic coating device according to claim 1, characterized in that: The electrode holder (2) is provided with a plurality of electrode mounting holes (21).