Thermal shrinkage film covering device for tea boiling production

By introducing tea frame, drop port and film conveying components into the heat shrink film coating device produced by tea making, the precise placement of tea leaves and the automatic sealing of heat shrink film are achieved, which solves the problem of cumbersome manual operation in the prior art and significantly improves the Productivity and automation level.

CN222361202UActive Publication Date: 2025-01-17QINGHAI SHANJIANGXUE BIOTECHNOLOGY GRP CO LTD
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Patent Information

Application Number
CN202421177458.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-17
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing film coating device used for tea making production requires manual weighing of tea leaves and manually putting it into the heat shrink film. The sealing process is complicated, resulting in low production efficiency.

Method used

A heat shrink film coating device is designed, including a tea frame, tea drop port and a control closure assembly. Through a linear slide rail and a film conveying assembly, the precise tea drop and automatic sealing of the heat shrink film are achieved, simplifying operation and improving the degree of automation.

Benefits of technology

Through the automated tea delivery and sealing process, the efficiency of tea making production is significantly improved, manual operations are reduced, and the degree of automation of production is improved.

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Abstract

The utility model relates to the technical field of film-covering packaging equipment, and discloses a thermal shrinkage film-covering device for tea boiling production, which comprises a conveying table, a film-covering machine, a film-covering machine, a film-covering machine, a film-covering machine, a film-covering machine, a film-covering machine, a film-covering machine, a film-covering machine and a film-covering machine, the supports are arranged on the surface of the conveying table in parallel and stretch across the conveying belt, a plurality of penetrating rods are arranged at the tops of the supports in a penetrating mode, and parallel partition pieces are connected between the bottoms of the penetrating rods in the same extension line direction in a screwed mode; the tea leaf frame is used for storing processed tea leaves in a centralized mode, tea leaf feeding openings located between the adjacent partition pieces are formed in the bottom of the tea leaf frame, and a closing control assembly located below the tea leaf feeding openings is installed at the bottom of the tea leaf frame. And the tea boiling production efficiency can be greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of film-coating packaging equipment, in particular to a heat-shrinkable film-coating device for tea-making production. Background Art

[0002] Boiling tea is a traditional tea processing method, usually used to produce some special teas, such as black tea, Pu'er tea, etc. The following are the general steps of boiling tea:

[0003] Withering (spreading and drying): First, the freshly picked tea leaves must be withered, that is, the tea leaves are spread out and dried to allow the moisture of the tea leaves to evaporate slowly and soften the tea leaves. During this process, the color and aroma of the tea leaves will gradually change. Rolling: The tea leaves after withering must be rolled and twisted, the purpose is to destroy the cell structure of the tea leaves, promote the contact between the cell fluid in the tea leaves and the enzyme, and thus promote the subsequent fermentation process. The strength and time of rolling will affect the appearance and taste of the tea leaves. Fermentation (fermentation and corruption): The tea leaves after rolling must be fermented, generally under wet or dry pile conditions. In this process, the enzymes in the tea leaves will interact with the components in the tea leaves, produce complex chemical changes, and form the unique flavor and aroma of the tea leaves. Killing: After fermentation is completed, the tea leaves must be killed, that is, the tea leaves are treated with high temperature to stop the fermentation process. Killing can be done by steaming, baking, etc. Shaping: The tea leaves after killing must be shaped to make the appearance of the tea leaves neat and beautiful. Drying: The shaped tea leaves must be dried to reduce the moisture content of the tea leaves and improve the stability and shelf life of the tea leaves. The drying method can be sun drying, oven drying, etc.

[0004] After the tea leaves have gone through multiple production processes, they need to be weighed and packaged. To prevent the tea leaves from getting moldy due to excessive moisture during storage, the outside of the tea leaves can be coated. A coating device is required for the coating process. The existing coating device used in tea production requires manual weighing of the tea leaves, placing the tea leaves into the heat shrink film, and sealing the top of the heat shrink film, which makes the overall production process cumbersome and inefficient.

[0005] Existing, for this reason, we propose a heat shrinkable film coating device for tea production. Utility Model Content

[0006] The purpose of the utility model is to provide a heat shrinkable film coating device for tea-making production, so as to solve the problem that the existing film coating device used for tea-making production proposed in the above-mentioned background technology needs to be manually weighed when in use, and then the tea leaves are put into the heat shrinkable film, and the top of the heat shrinkable film is sealed, which makes the overall production process cumbersome and inefficient.

[0007] To achieve the above purpose, the utility model provides the following technical solution: a heat shrinkable film coating device for tea production, comprising:

[0008] A conveying platform, wherein a conveying trough is provided on the surface of the conveying platform, and a conveying belt is installed in the conveying trough;

[0009] A bracket is arranged parallel to the surface of the conveyor platform and across the conveyor belt, wherein a plurality of through rods are passed through the top of the bracket, and spacers arranged parallel to each other are screwed between the bottoms of the through rods in the same extension line direction;

[0010] A tea frame for centrally storing processed tea leaves, wherein a tea inlet located between adjacent partitions is provided at the bottom of the tea frame, and a control and closing assembly located below the tea inlet is installed at the bottom of the tea frame;

[0011] Linear guide rails are installed on the surfaces of the two spacers located on the edge sides, and a film conveying component is installed between the tops of the guide rail sliders of the linear guide rails.

[0012] Preferably, the control closing assembly includes a bottom film symmetrically arranged at the bottom of the tea frame and located on both sides of the corresponding tea insertion port, and adjacent sides of the bottom film are constructed with notches for limiting the rotation of the end of the telescopic rod, the other end of the telescopic rod is rotatably connected to the baffle frame, and the top edge side of the baffle frame is rotatably connected to the bottom surface of the tea frame.

[0013] Preferably, the film conveying assembly includes a film bonding frame located above the middle position of the partition, and connecting blocks are fixed on both sides of the film bonding frame, and the connecting blocks on the side walls of the film bonding frame located at both ends are bonded to the surface of the guide rail slider of the linear slide rail, and a horizontal push rod parallel to the axial direction of the partition is fixed on the surface of the film bonding frame, and a hot melt sheet is installed on the end of the horizontal push rod.

[0014] Preferably, a vertical reinforcement rod is connected between the bottom of the tea frame and the surface of the conveying platform to support the tea frame.

[0015] Preferably, a transverse reinforcement rod is connected and attached between the side wall of the tea frame and the side wall of the bracket.

[0016] Preferably, a fitting strip is fixed to the bottom surface of the tea frame and the bracket on the fitting side, and a plurality of equally spaced plug blocks are inserted between the side wall of the fitting strip and the side wall of the bracket.

[0017] Preferably, the bottom of the partition is located above the conveyor belt.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. The utility model provides a tea frame, a tea delivery port and a control closing component, so that when boiling tea, the amount of tea falling from the tea frame through the tea delivery port can be controlled by the closing time of the bottom of the baffle frame, thereby improving the efficiency of tea boiling production to a certain extent.

[0020] 2. The utility model sets up a film conveying component. When boiling tea, the heat shrink film is unfolded and attached between the inner walls of the film attaching frame. The unfolded film is moved to the bottom of the tea delivery port through a linear slide rail. The tea leaves can fall into the film accurately. The heat-melt sheets are driven close to each other by a horizontal push rod, so that the heat shrink film can be sealed from the top. The operation process of heat shrink film coating in tea boiling production is simple and the degree of automation is high, thereby greatly improving the efficiency of tea boiling production. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the film conveying assembly of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the tea frame of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the control closing component of the utility model.

[0025] In the figure: 1. conveyor platform; 2. conveyor belt; 3. bracket; 4. through rod; 5. spacer; 6. tea frame; 7. tea inlet; 8. laminating strip; 9. insert block; 10. transverse reinforcement rod; 11. vertical reinforcement rod; 12. linear slide rail; 13. connecting block; 14. film laminating frame; 15. horizontal push rod; 16. hot melt film; 17. bottom film; 18. telescopic rod; 19. stop frame. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example

[0028] See also Figure 1-Figure 4The heat shrink film coating device for tea production shown in the figure includes a conveying platform 1, a conveying trough is provided on the surface of the conveying platform 1, and a conveyor belt 2 is installed in the conveying trough, a bracket 3 is arranged parallel to the surface of the conveying platform 1 and across the conveyor belt 2, a plurality of through rods 4 are passed through the top of the bracket 3, and the bottoms of the through rods 4 in the same extension line direction are screwed with spacers 5 arranged parallel to each other, the bottom of the spacers 5 is located above the conveyor belt 2, a tea frame 6 for centralized storage of processed tea leaves, and the bottom of the tea frame 6 is provided with a tea delivery port 7 located between adjacent spacers 5, a control closing component located below the tea delivery port 7 is installed at the bottom of the tea frame 6, linear slide rails 12 are installed on the surfaces of the two spacers 5 located on the edge side, and a film conveying component is installed between the tops of the guide rail sliders of the linear slide rails 12.

[0029] Under the action of the partition 5, the space above the conveyor belt 2 is divided into equal intervals to form multiple conveying channels, so that the tea bags after the film coating process can be independently conveyed. In addition, the number of tea delivery ports 7 is the same as the number of intervals formed by the partition 5.

[0030] Furthermore, the control closing component includes a bottom film 17 symmetrically arranged at the bottom of the tea frame 6 and located on both sides of the corresponding tea delivery port 7, and the adjacent sides of the bottom film 17 are constructed with notches for limiting the rotation of the end of the telescopic rod 18, the other end of the telescopic rod 18 is rotatably connected to the baffle frame 19, and the top edge side of the baffle frame 19 is rotatably connected to the bottom surface of the tea frame 6.

[0031] When the telescopic rod 18 is extended, the top of the baffle frame 19 rotates around its edge side, and the bottoms of the baffle frames 19 approach each other. After the baffle frames 19 are fitted together, the bottom of the tea delivery opening 7 is closed to stop the delivery of tea. When the telescopic rod 18 is retracted, the top of the baffle frame 19 rotates around its edge side, and the bottoms of the baffle frames 19 are separated from each other, so that the tea leaves in the tea frame 6 fall into the heat shrink film delivered by the film conveying component below through the tea delivery opening 7 and the gap at the bottom of the baffle frame 19.

[0032] Furthermore, the film conveying assembly includes a film bonding frame 14 located above the middle position of the partition, and connecting blocks 13 are fixed on both sides of the film bonding frame 14. The connecting blocks 13 on the side walls of the film bonding frame 14 at both ends are bonded to the surface of the guide rail slider of the linear slide rail 12. A horizontal push rod 15 parallel to the axial direction of the partition 5 is fixed on the surface of the film bonding frame 14, and a hot melt sheet 16 is installed at the end of the horizontal push rod 15.

[0033] The inner wall of the film laminating frame 14 is bonded with a silicone strip. When the heat shrinkable film is unfolded and attached to the inner wall of the film laminating frame 14, the silicone strip can keep the heat shrinkable film and the film laminating frame 14 in close contact.

[0034] Furthermore, a vertical reinforcement rod 11 is connected between the bottom of the tea frame 6 and the surface of the conveying platform 1 to support the tea frame 6, a transverse reinforcement rod 10 is connected and bonded between the side wall of the tea frame 6 and the side wall of the bracket 3, a bonding strip 8 is fixed to the bottom surface of the side where the tea frame 6 and the bracket 3 are bonded, and a number of equidistantly distributed plug blocks 9 are inserted between the side wall of the bonding strip 8 and the side wall of the bracket 3.

[0035] Under the action of the vertical reinforcement rods 11 and the transverse reinforcement rods 10 , combined with the fitting strips 8 and the inserting blocks 9 , the stability between the tea frame 6 and the bracket 3 can be greatly improved.

[0036] It should be noted that the utility model is a heat shrink film coating device for tea production. When in use, the tea leaves processed through multiple processes are poured into the tea frame 6, and the linear slide rail 12 controls the horizontal movement of the laminating block to move the heat shrink film pre-laminated on the inner wall of the film laminating frame 14 to the corresponding tea delivery port 7. Then the telescopic rod 18 is retracted, and the top of the baffle frame 19 rotates around its edge side, and the bottom of the baffle frame 19 is separated from each other, so that the tea leaves in the tea frame 6 fall into the heat shrink film delivered by the film conveying component below through the tea delivery port 7 and the gap at the bottom of the baffle frame 19, and the telescopic rod 18 is controlled according to the designed delivery time. The shrink rod 18 is reset and extended, so that the bottom of the baffle frame 19 fits and closes the tea inlet 7. When the tea falls, it falls accurately into the heat shrink film below. At this time, the conveyor belt 2 is in a stopped state. The heat shrink film is filled with tea and falls on the surface of the conveyor belt 2 as a whole. Then the horizontal push rod 15 drives the hot melt sheet 16 to move horizontally. The hot melt sheets 16 fit together to seal the heat shrink film. After sealing, the conveyor belt 2 is started, and the tea bag after the film coating is controlled to move to the end of the conveyor platform 1, and the linear slide rail 12 is controlled to move the film bonding frame 14 to the end opposite to the moving direction of the tea bag, and a new heat shrink film is attached to the film bonding frame 14.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heat shrinkable film coating device for tea production, characterized in that: include: A conveying platform (1), wherein a conveying trough is provided on the surface of the conveying platform (1), and a conveying belt (2) is installed in the conveying trough; A bracket (3) is arranged parallel to the surface of the conveyor platform (1) and across the conveyor belt (2), wherein a plurality of through rods (4) are passed through the top of the bracket (3), and spacers (5) arranged parallel to each other are screwed between the bottoms of the through rods (4) in the same extension line direction; A tea frame (6) for centrally storing processed tea leaves, wherein a tea inlet (7) located between adjacent partitions (5) is provided at the bottom of the tea frame (6), and a control closing component located below the tea inlet (7) is installed at the bottom of the tea frame (6); Linear slide rails (12) are installed on the surfaces of the two spacers (5) located on the edge side, and a film conveying component is installed between the tops of the guide rail sliders of the linear slide rails (12).

2. A heat shrinkable film coating device for tea production according to claim 1, characterized in that: The control closure assembly comprises a bottom sheet (17) symmetrically arranged at the bottom of the tea frame (6) and located on both sides of the corresponding tea delivery opening (7), and adjacent sides of the bottom sheet (17) are configured with notches for limiting the rotation of the end of the telescopic rod (18), the other end of the telescopic rod (18) is rotatably connected to a stop frame (19), and the top edge side of the stop frame (19) is rotatably connected to the bottom surface of the tea frame (6).

3. The heat shrinkable film coating device for tea production according to claim 1, characterized in that: The film conveying assembly comprises a film laminating frame (14) located above the middle position of the partition, and connecting blocks (13) are fixed on both sides of the film laminating frame (14), and the connecting blocks (13) on the side walls of the film laminating frame (14) at both ends are attached to the surface of the guide rail slider of the linear slide rail (12), and a horizontal push rod (15) parallel to the axial direction of the partition (5) is fixed on the surface of the film laminating frame (14), and a hot melt sheet (16) is installed at the end of the horizontal push rod (15).

4. The heat shrinkable film coating device for tea production according to claim 1, characterized in that: A vertical reinforcing rod (11) is connected between the bottom of the tea frame (6) and the surface of the conveying platform (1) and serves to support the tea frame (6).

5. The heat shrinkable film coating device for tea production according to claim 1, characterized in that: A transverse reinforcement rod (10) is connected and fitted between the side wall of the tea frame (6) and the side wall of the bracket (3).

6. The heat shrinkable film coating device for tea production according to claim 1, characterized in that: A fitting strip (8) is fixed to the bottom surface of the fitting side of the tea frame (6) and the bracket (3), and a plurality of equally spaced inserting blocks (9) are inserted between the side wall of the fitting strip (8) and the side wall of the bracket (3).

7. The heat shrinkable film coating device for tea production according to claim 1, characterized in that: The bottom of the spacer (5) is located above the conveyor belt (2).