Quantitative conveying system for oily release agent production
By designing a quantitative feeding system, the problems of feeding volume and mixing uniformity in the production of oil-based mold release agents are solved, and the precise control of oil-based mold release agents is achieved and the production efficiency is improved, saving manpower and material costs.
Patent Information
- Application Number
- CN202421266563.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing mold release agent batching system is mainly suitable for water-based mold release agents, and it is difficult to accurately control the feed quantity and mixing uniformity of the oil-based mold release agent, resulting in low production efficiency and large differences in finished products.
A quantitative feeding system for the production of oily mold release agents is designed, including a storage tower module, a quantitative export module, annular feeding module, a pressure feeding module and a discharge module. The batching slurry is introduced into the circular feeding through the quantitative export module. The material module realizes spraying addition, the pressure distribution and feeding module is used to accurately control the material flow, and the material discharge module is used to drain waste.
Accurate control and uniform mixing of oily mold release agents is achieved, production efficiency is improved, labor costs are saved and material investment is reduced.
Smart Images

Figure CN222361938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fine chemical preparation devices, in particular to a quantitative feeding system for the production of oily release agents. Background Art
[0002] Concrete release agent is a commonly used preparation of fine chemicals. The concrete release agent mainly refers to a substance applied on the formwork used for concrete construction. It can prevent the formwork from sticking to the concrete surface after pouring, so that the product is easy to demold; at the same time, it can also protect the formwork to prevent it from deformation or rust, facilitate subsequent cleaning and reduce the cost of repair and maintenance.
[0003] The raw materials used to produce and prepare concrete release agents mainly include: base oil, chemical active agents, auxiliary agents and additives; when producing concrete release agents, it is necessary to first prepare sufficient raw materials according to the preset ratio. When proportioning the raw materials, a feeding system can be used to assist. The feeding system can realize the transportation and batching of various materials, such as liquid or powder materials.
[0004] Based on this, Chinese patent CN211936600U discloses a release agent batching system, which includes a stirring tank body, a water inlet and a release agent stock liquid inlet are provided on the stirring tank body, the water inlet is connected to a quantitative water delivery system, and the release agent stock liquid inlet is connected to a quantitative release agent stock liquid delivery system; the stirring tank body is also provided with a release agent outlet, and the release agent outlet is connected to a release agent storage tank; the stirring tank body includes an inner liner, the inner liner is set inside the outer shell, and a weighing and metering device is provided at the bottom between the inner liner and the outer shell; and a stirring device is provided in the inner liner. This release agent batching system can realize mechanical intelligent batching to improve the accuracy and stability of the batching ratio.
[0005] However, the above-disclosed release agent batching system still has the technical problem of uneven batching. Specifically, in the current concrete industry, release agents can be mainly divided into two types: oil-based and water-based. Among them, water-based release agent is a type of aqueous release agent emulsion made by mixing stock solution and pure water at a certain ratio at high speed; while oil-based release agent is a release agent that uses oil substances as the main component. The oil-based release agent is usually composed of oil substances such as mineral oil, wax, fatty acid, metal salt or polymer, which can be used alone or mixed in some way to achieve the desired demoulding effect. The release agent batching system disclosed in the existing patent is mainly suitable for water-based release agents, while oil-based release agents need to control the feed amount more accurately during production, and it is more difficult to mix evenly during production. In the existing process, oil-based release agents are usually prepared and stirred manually during batching, which is labor-intensive. Moreover, it is difficult to accurately control the ratio of various components during manual preparation, resulting in large differences in the finished release agents, which in turn affects the demoulding effect of concrete. Utility Model Content
[0006] Based on this, it is necessary to provide a quantitative feeding system for the production of oily release agents in order to improve the production efficiency of oily release agents.
[0007] A quantitative feeding system for producing an oily release agent, comprising: a material storage tower module, a quantitative export module, an annular material feeding module, a pressure-matching material feeding module and a discharge module; the quantitative export module is arranged at the bottom of the material storage tower module, the quantitative export module is respectively connected to the material storage tower module and the annular material feeding module, the pressure-matching material feeding module is arranged adjacent to the annular material feeding module, and the pressure-matching material feeding module is connected to the annular material feeding module; the discharge module is arranged below the material storage tower module, and the discharge module is connected to the quantitative export module.
[0008] Furthermore, the material storage tower module comprises a tower body, a tower body filling structure and a support frame; the tower body filling structure is arranged on the top of the tower body, and the support frame is connected to the tower body.
[0009] Furthermore, the quantitative export module has a material guide funnel, a material guide quantitative control valve, a material guide manual opening and closing valve and a material guide pipeline.
[0010] Furthermore, the material guiding funnel is arranged at the bottom of the tower body, and the material guiding funnel is communicated with the tower body.
[0011] Furthermore, the material guiding quantitative control valve is arranged below the material guiding funnel, and the material guiding quantitative control valve is respectively connected to the material guiding funnel and the material guiding manual opening and closing valve; the material guiding pipeline is connected to the material guiding manual opening and closing valve.
[0012] Furthermore, the annular material delivery module has a manual material delivery control valve, an annular material delivery pipeline and a plurality of first material filling heads.
[0013] Furthermore, the manual material delivery control valve is respectively connected to the material guide pipeline and the annular material delivery pipeline, and a plurality of the first material filling heads are evenly distributed below the annular material delivery pipeline, and each of the first material filling heads is connected to the annular material delivery pipeline.
[0014] Furthermore, the pressure-matching and feeding module has a feed pipeline, a booster power pump, a vertical pipeline structure, a feed flow meter, a feed sampling structure and an interactive pipeline structure.
[0015] Furthermore, the feed pipeline is connected to the boost power pump, and the vertical pipeline structure is connected to the boost power pump; the feed flowmeter is connected to the starting section of the vertical pipeline structure; and the feed sampling structure is connected to the vertical pipeline structure.
[0016] Furthermore, the interactive pipeline structure connects the vertical pipeline structure and the annular material conveying pipeline respectively.
[0017] In summary, the quantitative feeding system for the production of oily release agent of the utility model is respectively provided with a storage tower module, a quantitative export module, an annular feeding module, a pressure feeding module and a discharge module; the quantitative export module is arranged at the bottom of the storage tower module, the quantitative export module is respectively connected to the storage tower module and the annular feeding module, the pressure feeding module is arranged adjacent to the annular feeding module, and the pressure feeding module is connected to the annular feeding module; the discharge module is arranged below the storage tower module, and the discharge module is connected to the quantitative export module. The quantitative export module can introduce the batching slurry in the storage tower module into the annular feeding module. The annular feeding module is arranged in the reactor or the mixing barrel for mixing and preparing the release agent, and because it is arranged on the upper part of the reactor or the mixing barrel; so as to spray the batching slurry evenly into the reactor or the mixing barrel and other vessels. The quantitative export module can be quantitatively controlled according to the outflow of the batching, so as to accurately control the amount of feeding. Therefore, the quantitative feeding system for producing the oily mold release agent of the utility model solves the technical problem of how to improve the production efficiency of the oily mold release agent. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the quantitative feeding system for the production of oily release agents of the utility model;
[0019] Figure 2 It is a structural schematic diagram of another direction of the partial structure of the quantitative feeding system for producing oily mold release agent of the utility model;
[0020] Figure 3 It is a structural schematic diagram of another direction of the partial structure of the quantitative feeding system for producing oily mold release agent of the utility model;
[0021] Figure 4 It is a structural schematic diagram of another direction of the partial structure of the quantitative feeding system for producing oily mold release agent of the utility model;
[0022] Figure 5 The utility model is a schematic diagram of the use state of the quantitative feeding system for the production of oily release agent. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0029] Please also read Figures 1 to 5 The utility model discloses a quantitative feeding system for producing an oily release agent, comprising: a material storage tower module 1, a quantitative export module 2, an annular material feeding module 3, a pressure feeding module 4 and a discharge module 5; the quantitative export module 2 is arranged at the bottom of the material storage tower module 1, the quantitative export module 2 is respectively connected to the material storage tower module 1 and the annular material feeding module 3, the pressure feeding module 4 is arranged adjacent to the annular material feeding module 3, and the pressure feeding module 4 is connected to the annular material feeding module 3; the discharge module 5 is arranged below the material storage tower module 1, and the discharge module 5 is connected to the quantitative export module 2.
[0030] Specifically, when the quantitative feeding system for producing oily release agent of the utility model is in the working process, part of the batching slurry of the release agent is pre-stored in the storage tower module 1, and the quantitative derivation module 2 arranged below the storage tower module 1 can introduce the batching slurry in the storage tower module 1 into the annular feeding module 3. The annular feeding module 3 is arranged in the reactor or mixing barrel for mixing and preparing the release agent, and because it is arranged on the upper part of the reactor or mixing barrel; it is convenient to spray the batching slurry evenly into the inside of the reactor or mixing barrel. The quantitative derivation module 2 can be quantitatively controlled according to the outflow of the ingredients, so as to accurately control the amount of feeding. In addition, other ingredients can be introduced from the pressure feeding module 4, and the raw materials can be added to the inside of the mixing vessel alone, or it can be interconnected with the annular feeding module 3 to use the annular feeding module 3 to spray materials. The discharge module 5 is arranged below the storage tower module 1 and can be opened or closed manually to empty the waste material in the storage tower module 1. It can be seen that the use of the quantitative feeding system for oily release agent production of the utility model can save the labor cost of release agent batching, and can accurately control the amount of material introduced, thereby improving the production efficiency of the release agent.
[0031] Furthermore, the material storage tower module 1 comprises a tower body 101, a tower body filling structure 102 and a support frame 103; the tower body filling structure 102 is arranged on the top of the tower body 101, and the support frame 103 is connected to the tower body 101. Specifically, the user can fill the tower body 101 with raw materials through the tower body filling structure 102.
[0032] Further, the quantitative export module 2 has a material guide funnel 201, a material guide quantitative control valve 202, a material guide manual opening and closing valve 203 and a material guide pipeline 204; the material guide funnel 201 is arranged at the bottom of the tower body 101, and the material guide funnel 201 is connected to the tower body 101; the material guide quantitative control valve 202 is arranged below the material guide funnel 201, and the material guide quantitative control valve 202 is respectively connected to the material guide funnel 201 and the material guide manual opening and closing valve 203; the material guide pipeline 204 is connected to the material guide manual opening and closing valve 203. Specifically, the material guide funnel 201 can guide the raw materials inside the tower body 101 to gather therein in advance, and guide the raw materials to the material guide quantitative control valve 202 through its funnel-shaped structure. The material guide quantitative control valve 202 can monitor the flow rate of the raw materials flowing out of the material guide funnel 201, and can be opened or closed according to a preset threshold. The material guide manual opening and closing valve 203 is arranged at the rear section of the material guide quantitative control valve 202, so that the user can manually intervene in the feeding amount of the raw materials. The material guide pipeline 204 is a relay connection component between the material guide structure and the annular material feeding module 3.
[0033] Furthermore, the annular material delivery module 3 has a manual material delivery control valve 301, an annular material delivery pipeline 302, and a plurality of first material filling heads 303; the manual material delivery control valve 301 is respectively connected to the material guide pipeline 204 and the annular material delivery pipeline 302, and a plurality of first material filling heads 303 are evenly distributed and arranged below the annular material delivery pipeline 302, and each of the first material filling heads 303 is connected to the annular material delivery pipeline 302. Specifically, the manual material delivery control valve 301 can be used to manually intervene in the amount of material flowing from the material guide pipeline 204 into the annular material delivery pipeline 302, and the first material filling heads 303 can evenly put the material into a preset container.
[0034] Furthermore, the pressure-matching and feeding module 4 has a feed pipeline 401, a boost power pump 402, a vertical pipeline structure 403, a feed flowmeter 404, a feed sampling structure 405 and an interactive pipeline structure 406; the feed pipeline 401 is connected to the boost power pump 402, and the vertical pipeline structure 403 is connected to the boost power pump 402; the feed flowmeter 404 is connected to the starting section of the vertical pipeline structure 403; the feed sampling structure 405 is connected to the vertical pipeline structure 403; and the interactive pipeline structure 406 respectively connects the vertical pipeline structure 403 and the annular feed pipeline 302. Specifically, the external raw materials flow into the feed pipeline 401, and after being pressurized by the booster power pump 402, they are sent from the low section of the vertical pipeline structure 403 to the high section thereof, and then flow into the annular material delivery pipeline 302 from the high section of the vertical pipeline structure 403, and then the materials are delivered by the annular material delivery pipeline 302. The feed flow meter 404 can monitor the flow of the raw materials pumped out from the booster power pump 402, and the end of the feed sampling structure 405 is an openable structure, so that the user can sample and monitor the feed.
[0035] Furthermore, the pressure feeding module 4 is also provided with a feeding flow meter 407, an auxiliary feeding pipeline 408 and a second material filling head 409; the feeding flow meter 407 is respectively connected to the interactive pipeline structure 406 and the auxiliary feeding pipeline 408, and the auxiliary feeding pipeline 408 is arranged adjacent to the annular feeding pipeline 302; a plurality of second material filling heads 409 are evenly arranged below the auxiliary feeding pipeline 408, and each second material filling head 409 is connected to the auxiliary feeding pipeline 408. Specifically, when the user closes the manual feeding control valve 301, the materials flowing into the vertical pipeline structure 403 can all flow from the interactive pipeline structure 406 into the annular feeding pipeline 302 and the auxiliary feeding pipeline 408, and the feeding flow meter 407 can accurately detect the flow of the raw materials flowing through the auxiliary feeding pipeline 408.
[0036] Furthermore, the discharge module 5 has a discharge connection pipeline 501 and a discharge manual control valve 502; the discharge connection pipeline 501 is connected to the material guide pipeline 204, and the discharge manual control valve 502 is connected to the discharge connection pipeline 501. Specifically, when it is necessary to empty the residual material inside the tower body 101, the user first closes the material feeding manual control valve 301 and opens the discharge manual control valve 502, so that the material can be discharged from the material guide funnel 201 through the discharge connection pipeline 501.
[0037] In summary, the quantitative feeding system for oily release agent production of the utility model is respectively provided with a storage tower module 1, a quantitative export module 2, an annular feeding module 3, a pressure feeding module 4 and a discharge module 5; the quantitative export module 2 is arranged at the bottom of the storage tower module 1, the quantitative export module 2 is respectively connected to the storage tower module 1 and the annular feeding module 3, the pressure feeding module 4 is arranged adjacent to the annular feeding module 3, and the pressure feeding module 4 is connected to the annular feeding module 3; the discharge module 5 is arranged below the storage tower module 1, and the discharge module 5 is connected to the quantitative export module 2. The quantitative export module 2 can introduce the batching slurry in the storage tower module 1 into the annular feeding module 3. The annular feeding module 3 is arranged in a reactor or a mixing barrel for mixing and preparing the release agent, and because it is arranged on the upper part of the reactor or the mixing barrel; so as to spray the batching slurry evenly into the interior of the reactor or the mixing barrel. The quantitative export module 2 can perform quantitative control according to the outflow of the ingredients, so as to accurately control the amount of material input. By controlling the precise input amount of the materials, the material input cost can be saved and the manpower input cost can be reduced. Therefore, the quantitative feeding system for the production of oily release agents of the utility model solves the technical problem of how to improve the production efficiency of oily release agents.
[0038] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A quantitative feeding system for the production of oily release agents, characterized in that: It includes: storage The material storage tower module (1) comprises a quantitative derivation module (2), an annular material feeding module (3), a pressure-matching material feeding module (4) and a discharge module (5); the quantitative derivation module (2) is arranged at the bottom of the material storage tower module (1); the quantitative derivation module (2) is connected to the material storage tower module (1) and the annular material feeding module (3); the pressure-matching material feeding module (4) is arranged adjacent to the annular material feeding module (3); the pressure-matching material feeding module (4) is connected to the annular material feeding module (3); the discharge module (5) is arranged below the material storage tower module (1); the discharge module (5) is connected to the quantitative derivation module (2).
2. The quantitative feeding system for producing oily release agent according to claim 1, characterized in that: The material storage tower module (1) comprises a tower body (101), a tower body filling structure (102) and a support frame (103); the tower body filling structure (102) is arranged on the top of the tower body (101), and the support frame (103) is connected to the tower body (101).
3. The quantitative feeding system for producing oily release agent according to claim 2, characterized in that: The quantitative export module (2) comprises a material guide funnel (201), a material guide quantitative control valve (202), a material guide manual opening and closing valve (203) and a material guide pipeline (204).
4. The quantitative feeding system for producing oily release agent according to claim 3, characterized in that: The material guiding funnel (201) is arranged at the bottom of the tower body (101), and the material guiding funnel (201) is in communication with the tower body (101).
5. The quantitative feeding system for producing oily release agent according to claim 4, characterized in that: The material guiding quantitative control valve (202) is arranged below the material guiding funnel (201), and the material guiding quantitative control valve (202) is respectively connected to the material guiding funnel (201) and the material guiding manual opening and closing valve (203); the material guiding pipeline (204) is connected to the material guiding manual opening and closing valve (203).
6. The quantitative feeding system for producing oily release agent according to claim 5, characterized in that: The annular material delivery module (3) comprises a manual material delivery control valve (301), an annular material delivery pipeline (302) and a plurality of first material filling heads (303).
7. The quantitative feeding system for producing oily release agent according to claim 6, characterized in that: The material delivery manual control valve (301) is respectively connected to the material guide pipeline (204) and the annular material delivery pipeline (302); a plurality of the first material filling heads (303) are evenly distributed below the annular material delivery pipeline (302); and each of the first material filling heads (303) is connected to the annular material delivery pipeline (302).
8. The quantitative feeding system for producing oily release agent according to claim 7, characterized in that: The pressure-matching and feeding module (4) comprises a feed pipeline (401), a booster power pump (402), a vertical pipeline structure (403), a feed flow meter (404), a feed sampling structure (405) and an interactive pipeline structure (406).
9. The quantitative feeding system for producing oily release agent according to claim 8, characterized in that: The feed pipeline (401) is connected to the boost power pump (402), and the vertical pipeline structure (403) is connected to the boost power pump (402); the feed flow meter (404) is connected to the starting section of the vertical pipeline structure (403); and the feed sampling structure (405) is connected to the vertical pipeline structure (403).
10. The quantitative feeding system for producing oily release agent according to claim 9, characterized in that: The interactive pipeline structure (406) connects the vertical pipeline structure (403) and the annular material conveying pipeline (302) respectively.
Citation Information
Patent Citations
Release agent batching system
CN211936600U