Demagnetizer for nondestructive testing

By designing an adjustable height structure of the demagnetization ring in the demagnetization machine, the problem that the existing demagnetization machine cannot adapt to workpieces of different specifications is solved, demagnetization of workpieces of different specifications is realized, and the convenience of use of the equipment and the protection of the demagnetization ring are improved. .

CN222365445UActive Publication Date: 2025-01-17HANGZHOU DEBON TESTING TECH CO LTD
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Patent Information

Application Number
CN202421031139.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-17
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing demagnetization machine cannot adjust the height of the demagnetization ring, which causes the demagnetization to be unable to be completed when the height of the workpiece is greater than the distance between the demagnetization ring and the conveyor belt, and it is inconvenient to use.

Method used

A demagnetization machine for non-destructive testing is designed, using a support structure including a support rod, a rotating rod, a worm, a worm gear, a rotating shaft, a threaded rod and a support pad. Through the cooperation of these components, the height adjustment of the demagnetization ring is achieved.

Benefits of technology

Demagnetization of workpieces of different specifications is realized. Adjusting the height of the demagnetization ring facilitates demagnetization of workpieces of different specifications, which improves the convenience of use of the demagnetization machine. The rubber damping material absorbs vibration and protects the demagnetization ring.

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Abstract

The utility model relates to the technical field of demagnetizers, in particular to a demagnetizer for nondestructive testing, which comprises a conveyor belt, a control box, two support structures and a demagnetizing ring, the control box is mounted on the front side of the conveyor belt, the demagnetizing ring is mounted at the top of each support structure, and the control box is mounted on the front side of the conveyor belt. The supporting structure and the demagnetizing ring are located in the middle of the conveying belt, and the supporting structure comprises a first supporting rod, a rotating rod, a worm, a worm gear, a rotating shaft, a first threaded rod, a second supporting rod, a supporting pad, a rubber head, a second threaded rod and a grip. The supporting structure is arranged, when workpieces of different specifications need to be demagnetized through the demagnetizing ring, the height of the demagnetizing ring can be adjusted, the rotating angle of the first threaded rod can be conveniently adjusted through the rotating rod and the worm of the supporting structure, and therefore the lifting height of the demagnetizing ring and the distance between the demagnetizing ring and the conveying belt can be conveniently adjusted; and workpieces of different specifications can be demagnetized conveniently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of demagnetization machines, and in particular relates to a demagnetization machine for non-destructive testing. Background Art

[0002] Demagnetizers are generally used for demagnetizing permanent magnetic materials and low coercive force materials (hardware, mold steel, etc.), and can be divided into pulse demagnetization and AC demagnetization. Demagnetization is to place the workpiece in an alternating amplitude that gradually decreases, and the trajectory of the hysteresis loop becomes smaller and smaller. When the magnetic field intensity drops to zero, the residual magnetism Br in the workpiece is close to zero. During demagnetization, the changes in the direction and magnitude of the current and magnetic field must be "commutation attenuation at the same time".

[0003] However, the existing demagnetization machine does not have the function of adjusting the height of the demagnetization ring. The demagnetization ring is located above the conveyor belt, and the distance between the demagnetization ring and the conveyor belt is often fixed. Therefore, when the height of the workpiece is greater than the distance between the demagnetization ring and the conveyor belt, the workpiece cannot be demagnetized by the demagnetization ring, resulting in the inconvenience of using the demagnetization machine. Therefore, a demagnetization machine for non-destructive testing is urgently needed to solve the above problem. Utility Model Content

[0004] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a demagnetization machine for non-destructive testing, so as to solve the problem that the existing demagnetization machine proposed in the above-mentioned background technology does not have the function of adjusting the height of the demagnetization ring, the demagnetization ring is located above the conveyor belt, and the distance between the demagnetization ring and the conveyor belt is often fixed. Therefore, when the height of the workpiece is greater than the distance between the demagnetization ring and the conveyor belt, the workpiece cannot be demagnetized by the demagnetization ring, resulting in the inconvenience of using the demagnetization machine.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a demagnetization machine for non-destructive testing, comprising a conveyor belt, a control box, a support structure and a demagnetization ring, wherein a control box is installed on the front side of the conveyor belt, two support structures are provided, a demagnetization ring is installed on the top of the support structure, the support structure and the demagnetization ring are located in the middle of the conveyor belt, and the support structure comprises a support rod 1, a rotating rod, a worm, a worm wheel, a rotating shaft, a threaded rod 1, a support rod 2, a support pad, a rubber head, a threaded rod 2 and a handle.

[0006] Preferably, the front side of the support rod 1 is rotatably connected to the rotating rod, and the rear side of the rotating rod is fixedly connected to the worm gear.

[0007] Preferably, the worm is rotatably connected to support rod one, the worm engages with a worm wheel, and the worm wheel is fixedly connected to the outer wall of the rotating shaft.

[0008] Preferably, the top of the rotating shaft is fixedly connected to threaded rod one, and threaded rod one is threadedly connected to support rod two.

[0009] Preferably, the second support rod is slidably connected to the first support rod, and the top of the second support rod is fixedly connected to the support pad.

[0010] Preferably, the right side of the rubber head is fixedly connected to the threaded rod 2, and the right side of the threaded rod 2 is fixedly connected to the handle.

[0011] Preferably, the rubber head is slidably connected to the support rod one, and the threaded rod two is threadedly connected to the support rod one.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. A demagnetization machine for nondestructive testing is provided with a supporting structure. When it is necessary to demagnetize workpieces of different specifications through a demagnetization ring, the height of the demagnetization ring can be adjusted, and the handle is turned to make the handle drive the threaded rod two to rotate, so that the threaded rod two drives the rubber head to move to the right, so that the rubber head no longer jams the rotating shaft, and the rotating rod is turned by a hexagonal wrench to make the rotating rod drive the worm to rotate, the worm drives the worm gear to rotate, the worm gear drives the rotating shaft to rotate, the rotating shaft drives the threaded rod one to rotate, the threaded rod one drives the support rod two to move upward, the support rod two drives the support pad to move upward, so that the support pad drives the demagnetization ring to move upward, and when it is adjusted to a suitable height, the handle is turned to make the rubber head jam the rotating shaft again, and the rotating rod and the worm of the supporting structure are convenient for adjusting the rotation angle of the threaded rod one, thereby facilitating the adjustment of the rising height of the demagnetization ring, and the distance between the demagnetization ring and the conveyor belt, so as to facilitate the demagnetization of workpieces of different specifications.

[0014] 2. The demagnetization machine for nondestructive testing is provided with a support pad, which is made of rubber vibration-damping material. The support pad can absorb the vibration of the demagnetization ring when it rises and falls, so as to protect the demagnetization ring during the distance adjustment process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front perspective schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the utility model when it is lifted;

[0018] Figure 4 This is a front cross-sectional schematic diagram of the support structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the explosion structure of the support structure of the utility model.

[0020] In the figure: 1. conveyor belt; 2. control box; 3. support structure; 31. support rod 1; 32. rotating rod; 33. worm; 34. worm wheel; 35. rotating shaft; 36. threaded rod 1; 37. support rod 2; 38. support pad; 39. rubber head; 310. threaded rod 2; 311. handle; 4. demagnetization ring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model provides an embodiment: a demagnetization machine for nondestructive testing, comprising a conveyor belt 1, a control box 2, a support structure 3 and a demagnetization ring 4, the control box 2 is installed on the front side of the conveyor belt 1, two support structures 3 are provided, and the demagnetization ring 4 is installed on the top of the support structure 3, the support structure 3 and the demagnetization ring 4 are located in the middle of the conveyor belt 1, the support structure 3 comprises a support rod 1 31, a rotating rod 32, a worm 33, a worm wheel 34, a rotating shaft 35, a threaded rod 1 36, a support rod 2 37, a support pad 38, a rubber head 39, a threaded rod 2 310 and a handle 311, the rotating rod 32 and the worm 33 of the support structure 3 are convenient for adjusting the rotation angle of the threaded rod 1 36, so as to facilitate adjusting the rising height of the demagnetization ring 4, and conveniently adjust the distance between the demagnetization ring 4 and the conveyor belt 1, so as to facilitate demagnetization of workpieces of different specifications, and the support pad 38 is made of rubber vibration reduction material.

[0023] The front side of the support rod 31 is rotatably connected to the rotating rod 32 , and the rear side of the rotating rod 32 is fixedly connected to the worm 33 .

[0024] The worm 33 is rotatably connected to the support rod 1 31 , and the worm 33 meshes with the worm wheel 34 . The worm wheel 34 is fixedly connected to the outer wall of the rotating shaft 35 .

[0025] The top of the rotating shaft 35 is fixedly connected to the threaded rod 1 36 , and the threaded rod 1 36 is threadedly connected to the supporting rod 2 37 .

[0026] The second support rod 37 is slidably connected to the first support rod 31, and the top of the second support rod 37 is fixedly connected to the support pad 38. The support pad 38 can absorb the vibration of the demagnetization ring 4 when it rises and falls, which is convenient for protecting the demagnetization ring 4 during the distance adjustment process.

[0027] The right side of the rubber head 39 is fixedly connected to the second threaded rod 310 , and the right side of the second threaded rod 310 is fixedly connected to the handle 311 .

[0028] The rubber head 39 is slidably connected to the support rod 1 31, and the threaded rod 2 310 is threadedly connected to the support rod 1 31. The handle 311 is turned to make the handle 311 drive the threaded rod 2 310 to rotate, so that the threaded rod 2 310 drives the rubber head 39 to move to the right, so that the rubber head 39 no longer jams the rotating shaft 35, and the rotating rod 32 is turned by the hexagonal wrench to make the rotating rod 32 drive the worm 33 to rotate, and the worm 33 drives the worm wheel 34 to rotate, and the worm wheel 34 drives the rotating shaft 35 to rotate, and the rotating shaft 35 drives the threaded rod 1 36 to rotate, and the threaded rod 1 36 drives the support rod 2 37 to move upward, and the support rod 2 37 drives the support pad 38 to move upward, so that the support pad 38 drives the demagnetization ring 4 to move upward, and when it is adjusted to a suitable height, the handle 311 is turned to make the rubber head 39 jam the rotating shaft 35 again.

[0029] Working principle:

[0030] During use, when it is necessary to demagnetize workpieces of different specifications through the demagnetization ring, the height of the demagnetization ring 4 can be adjusted, and the handle 311 is rotated to make the handle 311 drive the threaded rod 2 310 to rotate, so that the threaded rod 2 310 drives the rubber head 39 to move to the right, so that the rubber head 39 no longer blocks the rotating shaft 35, and the rotating rod 32 is rotated by the hexagonal wrench to make the rotating rod 32 drive the worm 33 to rotate, the worm 33 drives the worm wheel 34 to rotate, the worm wheel 34 drives the rotating shaft 35 to rotate, the rotating shaft 35 drives the threaded rod 1 36 to rotate, the threaded rod 1 36 drives the support rod 2 37 to move upward, and the support rod 2 37 drives the support pad 38 moves upward, so that the support pad 38 drives the demagnetization ring 4 to move upward. When it is adjusted to a suitable height, the handle 311 is rotated to make the rubber head 39 clamp the rotating shaft 35 again. The rotating rod 32 and the worm 33 of the support structure 3 are used to facilitate the adjustment of the rotation angle of the threaded rod 36, so as to facilitate the adjustment of the rising height of the demagnetization ring 4, the distance between the demagnetization ring 4 and the conveyor belt 1, and the demagnetization of workpieces of different specifications. The support pad 38 is made of rubber vibration-damping material. The support pad 38 can absorb the vibration of the demagnetization ring 4 when it rises and falls, so as to facilitate the protection of the demagnetization ring 4 during the distance adjustment process.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A demagnetization machine for non-destructive testing, comprising a conveyor belt (1), a control box (2), a support structure (3) and a demagnetization ring (4), characterized in that: A control box (2) is installed on the front side of the conveyor belt (1), two support structures (3) are provided, a demagnetization ring (4) is installed on the top of the support structure (3), the support structure (3) and the demagnetization ring (4) are located in the middle of the conveyor belt (1), and the support structure (3) comprises a support rod 1 (31), a rotating rod (32), a worm (33), a worm wheel (34), a rotating shaft (35), a threaded rod 1 (36), a support rod 2 (37), a support pad (38), a rubber head (39), a threaded rod 2 (310) and a handle (311).

2. A demagnetization machine for nondestructive testing according to claim 1, characterized in that: The front side of the support rod 1 (31) is rotatably connected to the rotating rod (32), and the rear side of the rotating rod (32) is fixedly connected to the worm gear (33).

3. A demagnetization machine for nondestructive testing according to claim 2, characterized in that: The worm (33) is rotatably connected to the support rod (31), the worm (33) is meshed with a worm wheel (34), and the worm wheel (34) is fixedly connected to the outer wall of the rotating shaft (35).

4. A demagnetization machine for nondestructive testing according to claim 3, characterized in that: The top of the rotating shaft (35) is fixedly connected to a threaded rod (36), and the threaded rod (36) is threadedly connected to a supporting rod (37).

5. A demagnetization machine for nondestructive testing according to claim 4, characterized in that: The second support rod (37) is slidably connected to the first support rod (31), and the top of the second support rod (37) is fixedly connected to the support pad (38).

6. A demagnetization machine for nondestructive testing according to claim 1, characterized in that: The right side of the rubber head (39) is fixedly connected to the second threaded rod (310), and the right side of the second threaded rod (310) is fixedly connected to the handle (311).

7. A demagnetization machine for nondestructive testing according to claim 6, characterized in that: The rubber head (39) is slidably connected to the support rod one (31), and the threaded rod two (310) is threadedly connected to the support rod one (31).