Single-station semi-automatic axial winding machine
By designing a single-station semi-automatic axial winding machine, using multiple components to work together, the automatic winding operation of multiple iron cores is achieved, solving the problems of low efficiency and poor adaptability of existing winding machines, and improving work efficiency And reduce the intensity of labor.
Patent Information
- Application Number
- CN202420118925.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The existing wire winding machines are inefficient and poorly adaptable when processing multiple iron cores, and require repeated manual operation, resulting in high labor intensity and cannot meet the long-term use needs.
A single-station semi-automatic axial winding machine is designed, including a workbench, mounting frame, first-level tensioner, substrate, support frame, second-level tension guide wheel base, Z-axis module, winding wire frame, and wire conductor The needle, winding spindle mechanism and tool top pressure mechanism realize automatic winding operation of multiple cores through these components, reducing manual intervention.
The simultaneous winding of multiple iron cores is achieved, which improves work efficiency, reduces the intensity of labor, and meets the enterprise's demand for efficient winding processing.
Smart Images
Figure CN222365482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding machines, in particular to a single-station semi-automatic axial winding machine. Background Art
[0002] The existing winding machine can only wind a single core during processing, which is inefficient and has poor adaptability. When multiple cores need to be wound together, it is necessary to manually hold and place the tooling and cores repeatedly, which is labor-intensive and cannot meet the needs of long-term use of enterprises.
[0003] In view of the above situation, it is necessary to improve the existing winding machine so that it can adapt to the current needs of core winding processing. Utility Model Content
[0004] The utility model aims to solve the above problems and designs a single-station semi-automatic axial winding machine.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is a single-station semi-automatic axial winding machine, comprising a workbench, a mounting frame arranged on the workbench, a primary tensioner arranged on the mounting frame, a substrate arranged on the workbench, a support frame arranged on one side of the substrate, a secondary tension guide wheel seat arranged above the support frame, a Z-axis module arranged on the support frame, a winding wire rack arranged on the Z-axis module, a wire guide needle arranged on the winding wire rack, a winding spindle mechanism arranged on the substrate, a winding tooling arranged on the winding spindle mechanism, and a tooling pressing mechanism arranged on the substrate and in a straight line with the axis of the winding spindle mechanism, the substrate is fixedly mounted on the workbench, the primary tensioner is fixedly mounted on the mounting frame, the support frame is mounted on the substrate, the secondary tension guide wheel seat is fixedly mounted on the support frame, and the tooling pressing mechanism and the winding spindle mechanism are fixedly mounted on the substrate.
[0006] As a further supplement to the technical solution, the primary tensioner is placed vertically.
[0007] As a further supplement to the technical solution, there are four secondary tension guide wheel seats distributed in four corners.
[0008] As a further supplement to the technical solution, the wire winding rack is also provided with a limiting wheel, which is fixedly mounted on the wire winding rack and is arranged between the secondary tension guide wheel seat and the conductor needle.
[0009] As a further supplement to the technical solution, a Y-axis module is also provided below the support frame, and the Y-axis module is fixedly mounted on the base plate.
[0010] To further supplement the present technical solution, the tooling pressing mechanism includes a fixed frame, a driving cylinder arranged on the fixed frame, a connecting shaft connected to the driving cylinder, and a pressing head connected to the connecting shaft, the fixed frame is fixedly installed on the base plate, the driving cylinder is fixedly installed on the fixed frame, and the pressing head is in a straight line with the axis of the winding spindle mechanism.
[0011] To further supplement the present technical solution, a limiting plate is also installed on the connecting shaft, a fixed shaft is provided below the limiting plate, the fixed shaft is fixedly installed on the fixing frame, the connecting shaft passes through the left and right surfaces of the limiting plate and is in sliding contact with the limiting plate, and the limiting plate is fixedly connected to the fixed shaft.
[0012] The beneficial effect is that the utility model can complete the winding operation of multiple iron cores at the same time, there is no need to manually hold the products all the time, the work efficiency is high, the labor intensity is small, and the use effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is an exploded view of the overall structure of the utility model from a first angle;
[0014] Figure 2 This is a schematic diagram of the first angle structure of the utility model;
[0015] Figure 3 It is a schematic diagram of the second angle structure of the utility model;
[0016] In the figure, 1. workbench; 2. mounting frame; 3. primary tensioner; 4. base plate; 5. support frame; 6. secondary tension guide wheel seat; 7. Z-axis module; 8. winding and arranging frame; 9. wire guide needle; 10. winding spindle mechanism; 11. winding tooling; 12. tooling top pressure mechanism; 121. fixing frame; 122. driving cylinder; 123. connecting shaft; 124. top pressure head; 125. limit plate; 126. fixed shaft; 13. limit wheel; 14. Y-axis module. DETAILED DESCRIPTION
[0017] In order to make the technical solution more clear to those skilled in the art, Figure 1-3 The technical solution of the utility model is described in detail:
[0018] A single-station semi-automatic axial winding machine comprises a workbench 1, a mounting frame 2 arranged on the workbench 1, a primary tensioner 3 arranged on the mounting frame 2, a substrate 4 arranged on the workbench 1, a support frame 5 arranged on one side of the substrate 4, a secondary tension guide wheel seat 6 arranged above the support frame 5, a Z-axis module 7 arranged on the support frame 5, a winding wire rack 8 arranged on the Z-axis module 7, a wire guide needle 9 arranged on the winding wire rack 8, a winding spindle mechanism 10 arranged on the substrate 4, a winding tool 11 arranged on the winding spindle mechanism 10, and a tool pressing mechanism 12 arranged on the substrate 4 and in a straight line with the axis of the winding spindle mechanism 10, wherein the substrate 4 is fixedly mounted on the workbench 1, the primary tensioner 3 is fixedly mounted on the mounting frame 2, the support frame 5 is mounted on the substrate 4, and the secondary tension guide wheel The seat 6 is fixedly mounted on the support frame 5, and the tooling pressing mechanism 12 and the winding spindle mechanism 10 are fixedly mounted on the substrate 4; when working, the product is first installed on the winding tooling 11, wherein the winding tooling 11 is detachable, and after the product is installed on the winding tooling 11, the whole is then installed on the winding spindle mechanism 10, and then the enameled wire is first passed through the primary tensioner 3, then passed through the limiting wheel 13, and then introduced into the conductor needle 9; then the enameled wire is led out from the conductor needle 9 and fixed on the winding tooling 11, and then the tooling pressing mechanism 12 is opened to fix the tooling; the winding spindle mechanism 10 starts to operate, and after the winding is completed, the winding tooling 11 is removed, and the product thereon is removed; the Z-axis module 7 can control the winding wire rack 8 to move up and down, thereby driving the conductor needle 9 thereon to move up and down, so as to facilitate the enameled wire to be better wound on the product.
[0019] Among them, the primary tensioner 3 is placed vertically; among them, there are four secondary tension guide wheel seats 6 and they are distributed in four corners, among which the upper four corners are reserved for installing the secondary tensioner. When winding the thick copper wire, human power cannot pull the wire, and the secondary tensioner is used to pull the wire.
[0020] Among them, the winding wire rack 8 is also provided with a limiting wheel 13, and the limiting wheel 13 is fixedly installed on the winding wire rack 8. The limiting wheel 13 is arranged between the secondary tension guide wheel seat 6 and the conductor needle 9. When working, 1. The enameled wire first passes through the primary tensioner 3, then passes through the limiting wheel 13, and then is introduced into the conductor needle 9; 2. The enameled wire is led out from the conductor needle 9 and fixed on the winding tooling 11, and the tooling pressing mechanism 12 is opened to fix the tooling; 3. The winding spindle mechanism 10 starts to operate. After the winding is completed, the winding tooling 11 is removed and the product on it is removed.
[0021] In order to facilitate the operation of winding enameled wires on multiple cores at the same time, a Y-axis module 14 is further provided below the support frame 5 , and the Y-axis module 14 is fixedly mounted on the base plate 4 .
[0022] The structure of the tooling pressing mechanism 12 will be described in detail below. The tooling pressing mechanism 12 includes a fixed frame 121, a driving cylinder 122 arranged on the fixed frame 121, a connecting shaft 123 connected to the driving cylinder 122, and a pressing head 124 connected to the connecting shaft 123. The fixed frame 121 is fixedly mounted on the base plate 4, the driving cylinder 122 is fixedly mounted on the fixed frame 121, and the pressing head 124 is in a straight line with the axis of the winding spindle mechanism 10, wherein the driving cylinder 122 can control the pressing head 124 to press against the winding tooling. 11, after which the winding spindle mechanism 10 starts to work and performs enameled wire winding operations on the iron core on the winding tooling 11; in order to limit the movement of the connecting shaft 123, a limiting plate 125 is also installed on the connecting shaft 123, and the limiting plate 125 can limit the connecting shaft 123. A fixed shaft 126 is provided below the limiting plate 125, and the fixed shaft 126 is fixedly installed on the fixing frame 121. The connecting shaft 123 passes through the left and right surfaces of the limiting plate 125 and is in sliding contact with it, and the limiting plate 125 is fixedly connected to the fixed shaft 126.
[0023] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present utility model and fall within the protection scope of the present utility model.
Claims
1. A single-station semi-automatic axial winding machine, characterized in that: The invention comprises a workbench (1), a mounting frame (2) arranged on the workbench (1), a primary tensioner (3) arranged on the mounting frame (2), a substrate (4) arranged on the workbench (1), a support frame (5) arranged on one side of the substrate (4), a secondary tension guide wheel seat (6) arranged above the support frame (5), a Z-axis module (7) arranged on the support frame (5), a wire winding rack (8) arranged on the Z-axis module (7), a wire guide needle (9) arranged on the wire winding rack (8), and a wire winding spindle mechanism (10) arranged on the substrate (4). , a winding tool (11) arranged on the winding spindle mechanism (10), and a tool pressing mechanism (12) arranged on a base plate (4) and on a straight line with the axis of the winding spindle mechanism (10), the base plate (4) is fixedly mounted on the workbench (1), the primary tensioner (3) is fixedly mounted on the mounting frame (2), the support frame (5) is mounted on the base plate (4), the secondary tension guide wheel seat (6) is fixedly mounted on the support frame (5), and the tool pressing mechanism (12) and the winding spindle mechanism (10) are fixedly mounted on the base plate (4).
2. A single-station semi-automatic axial winding machine according to claim 1, characterized in that: The primary tensioner (3) is placed vertically.
3. A single-station semi-automatic axial winding machine according to claim 2, characterized in that: The secondary tension guide wheel seats (6) are provided with four and are distributed at four corners.
4. A single-station semi-automatic axial winding machine according to claim 1, characterized in that: The wire winding frame (8) is also provided with a limiting wheel (13), the limiting wheel (13) is fixedly mounted on the wire winding frame (8), and the limiting wheel (13) is arranged between the secondary tension guide wheel seat (6) and the conductor needle (9).
5. A single-station semi-automatic axial winding machine according to claim 1, characterized in that: A Y-axis module (14) is also provided below the support frame (5), and the Y-axis module (14) is fixedly mounted on the base plate (4).
6. A single-station semi-automatic axial winding machine according to claim 1, characterized in that: The tool pressing mechanism (12) comprises a fixed frame (121), a driving cylinder (122) arranged on the fixed frame (121), a connecting shaft (123) connected to the driving cylinder (122), and a pressing head (124) connected to the connecting shaft (123); the fixed frame (121) is fixedly mounted on a base plate (4); the driving cylinder (122) is fixedly mounted on the fixed frame (121); and the pressing head (124) and the axis of the winding spindle mechanism (10) are on a straight line.
7. A single-station semi-automatic axial winding machine according to claim 6, characterized in that: A limiting plate (125) is also installed on the connecting shaft (123), a fixed shaft (126) is provided below the limiting plate (125), and the fixed shaft (126) is fixedly installed on the fixing frame (121). The connecting shaft (123) passes through the left and right surfaces of the limiting plate (125) and is in sliding contact with the limiting plate (125), and the limiting plate (125) is fixedly connected to the fixed shaft (126).