Driving end supporting structure of conveying line

By designing the active end support structure of the conveyor line with an injection molding structure and using the accommodation cavity to accommodate the pulley assembly, the problems of high support structure cost and low installation efficiency in the existing technology are solved, and the effects of cost reduction and efficiency improvement are achieved.

CN222373669UActive Publication Date: 2025-01-21SUZHOU SHENGCHENG SOLAR EQUIP CO LTD
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Patent Information

Application Number
CN202421206921.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-21
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The active end support structure of existing conveyor lines is costly and has low installation efficiency. Especially when installing conveyor lines with larger widths, a large number of screws need to be locked, which is time-consuming and labor-intensive to install.

Method used

The active end support structure of the conveyor line is designed using injection molded parts, including the front side plate, left side plate, right side plate and bottom plate. The pulley assembly is accommodated through the accommodation cavity. Plastic parts are used instead of metal sheet metal parts to simplify screw installation and improve Installation efficiency.

Benefits of technology

It reduces the production cost and installation cost, improves the installation efficiency and safety, and avoids the potential safety hazard of the synchronous belt return belt being exposed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conveying line driving end supporting structure which is of an injection molding piece structure and comprises a front side plate part, a left side plate part, a right side plate part and a bottom plate part which jointly form a containing cavity in a surrounding mode. The left side plate part and the right side plate part are each provided with a main shaft penetrating hole allowing a main shaft to penetrate through. A plurality of mounting holes are formed in the front side plate part, and the front side plate part is mounted on the end face of a conveyor line profile bracket through screws penetrating through the mounting holes. According to the utility model, the manufacturing cost is reduced, and the installation efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of conveying devices, in particular to an active end supporting structure of a conveying line. Background Art

[0002] In automated production and manufacturing, conveyor lines are essential material transmission devices. Conveyor lines generally include brackets, drive mechanisms, and transmission mechanisms. Most drive mechanisms use motors, and there are many types of transmission mechanisms, such as synchronous pulleys with synchronous belt transmission, sprockets with chain output, etc. In synchronous belt conveyor lines, synchronous pulleys are generally set at both ends of the profile, and the ends of the profiles are separately provided with support structures for supporting synchronous pulleys. The synchronous belt is wound around two synchronous pulleys, one of which is actively rotated by the drive mechanism, and the other synchronous pulley is driven to rotate under the transmission of the synchronous belt, and the synchronous belt body is used for material transportation.

[0003] In the prior art, patent publication number CN202642712U discloses a synchronous pulley tensioning device for a solar photovoltaic module conveyor, wherein a first end plate and a second end plate are provided at the end of a profile, and the first end plate and the second end plate serve as supporting structures of the synchronous pulley assembly, and are metal sheet metal parts, so the cost is high; in addition, when a side panel is installed and fixed to the profile, four screws need to be locked, and two side panels need to be locked with eight screws. For a conveyor line with a larger conveying width, multiple profile brackets need to be arranged at intervals, and the above-mentioned synchronous pulley support structure needs to be arranged at both ends of each profile bracket. In this case, when installing the support structure on a conveyor line, a large number of screws need to be locked, and the installation cost is high. On the other hand, the installation is time-consuming and labor-intensive, and the efficiency is low.

[0004] The prior art patent publication number CN204938164U discloses an adjustable belt conveyor, whose active end is used to support the supporting structure of the active pulley assembly and is also made of metal sheet metal. Two side plates are respectively fixed to the profile bracket by four screws. When assembling the active pulley and the main shaft, it is necessary to first put one end of the synchronous belt on the active pulley, and then put the active pulley between the two side plates, and align the center hole of the synchronous pulley with the main shaft perforation on the side plate, and then pass the main shaft through the side plate perforation and the center hole of the active pulley. The assembly is inconvenient and inefficient. In addition, the return belt body of the synchronous belt and the synchronous belt at the end of the pulley are exposed to the outside, which poses a great safety hazard.

[0005] Therefore, it is necessary to provide a new active end support structure of a conveyor line to solve the above technical problems. Utility Model Content

[0006] The main purpose of the utility model is to provide a conveyor line active end support structure, which reduces the manufacturing cost and improves the installation efficiency.

[0007] The utility model achieves the above-mentioned purpose through the following technical scheme: a conveyor line active end support structure, which is an injection molded structure, and includes a front side plate portion, a left side plate portion, a right side plate portion and a bottom plate portion that together surround a receiving cavity; the left side plate portion and the right side plate portion are both provided with a spindle through-hole for the spindle to pass through; the front side plate portion is provided with a plurality of mounting holes, which are installed on the end face of the conveyor line profile bracket by screws passing through the mounting holes.

[0008] Furthermore, the spindle through-hole includes a hole seat and an introduction slot, the introduction slot is recessed downward from the top of the side plate to the hole seat, and the slot width of the introduction slot is greater than the diameter of the spindle.

[0009] Furthermore, it also includes two snap plugs, which are respectively installed in the introduction grooves on the left side plate part and the right side plate part.

[0010] Furthermore, the introduction groove has a first section and a second section in sequence along the groove depth direction, the groove width of the first section is greater than the groove width of the second section, forming a step structure; the snap plug has a plugging part and a blocking part, the plugging part fills the space of the first section, the blocking part fills the space of the second section, and the plugging part is located on the step structure to achieve insertion depth positioning.

[0011] Furthermore, a vertically extending limiting groove is provided on the inner wall of the introduction groove located at the second section, and a limiting convex strip cooperating with the limiting groove is provided on the blocking portion.

[0012] Furthermore, the front side plate is provided with a plurality of positioning protrusions which cooperate with the inner wall of the strip groove on the conveyor line profile bracket for positioning.

[0013] Furthermore, a nut embedding groove is provided on the inner surface of the left plate portion or the right plate portion, and a nut is embedded in the nut embedding groove, so as to facilitate fixed installation of the bearing seat for supporting the main shaft.

[0014] Furthermore, the accommodating cavity has a first opening, and the first opening extends along the outer peripheral contours of the left plate portion and the right plate portion from the top to the rear and downward to a lower position on the rear side.

[0015] Furthermore, a support plate portion is provided at the top between the left plate portion and the right plate portion and at the end located in front of the first opening, and a pair of holding blocks are provided on the inner wall surfaces of the left plate portion and the right plate portion close to the rear side of the support plate portion.

[0016] Furthermore, a baffle plate portion is formed at the rear portion between the left plate portion and the right plate portion and at the end located below the first opening to reduce the gap between the first opening and the pulley assembly.

[0017] Furthermore, the active end support structure is one of the following three situations:

[0018] Case a): The active end support structure is an integral injection molding structure,

[0019] Case b): The active end support structure includes a first plastic part and a second plastic part, the right side plate part, the front side plate part and the bottom plate part are integrally injection molded to form the first plastic part, and the left side plate part forms the second plastic part; the first plastic part is provided with a plurality of threaded holes, and the second plastic part is assembled with the first plastic part by screwing into the threaded holes to form the active end support structure;

[0020] Case c): The active end support structure includes a third plastic part and a fourth plastic part. The left side plate, the front side plate and the bottom plate are integrally injection molded to form the third plastic part, and the right side plate forms the fourth plastic part. The third plastic part is provided with a plurality of third threaded holes. The fourth plastic part is screwed into the third threaded holes by screws and assembled with the third plastic part to form the active end support structure.

[0021] Furthermore, a second opening is provided on the front side plate portion to facilitate the synchronous belt to enter and exit the accommodating cavity.

[0022] Further, when the structure of the active end support structure is the situation a), the opening of the second opening faces upward;

[0023] When the structure of the active end support structure is the situation b), the opening of the second opening faces left;

[0024] When the structure of the active end support structure is the situation c), the opening of the second opening faces rightward.

[0025] Compared with the prior art, the utility model has the beneficial effects of a conveyor line active end support structure: reducing the manufacturing cost and improving the installation efficiency. Specifically:

[0026] (1) Plastic parts are used to replace the original metal sheet metal structure, which reduces the production cost; a mounting hole is set on the front side plate of the butt-jointed conveying profile bracket, which cooperates with the threaded holes on the end face of the profile bracket. The active end support structure can be installed with four screws, which reduces the installation cost and improves the installation efficiency;

[0027] (2) The supporting structure includes a front side plate, a left side plate, a right side plate and a bottom plate, which together form a receiving cavity. The receiving cavity is used to accommodate the pulley assembly, thereby avoiding the potential safety hazards caused by the return belt body of the synchronous belt being exposed and the return belt body being uncovered, thereby greatly improving safety;

[0028] (3) The left and right side panels of the support structure are both provided with spindle through holes with the opening facing upwards, and a continuous first opening is formed on the top and the rear side of the accommodating cavity, so that the driving pulley can be placed at the height position of the spindle through hole together with the assembly, and the driving pulley can enter the accommodating cavity at the same time. Before assembly, the spindle and the driving pulley can be assembled together in advance to form a module, thereby improving the convenience of assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0030] Figure 2 This is a schematic structural diagram from another angle of an embodiment of the utility model;

[0031] Figure 3 This is a schematic diagram of the structure of the first plastic part in the embodiment of the utility model;

[0032] Figure 4 This is a schematic diagram of the structure of the second plastic part in the embodiment of the utility model;

[0033] Figure 5 This is a schematic diagram of the structure of the pressing block pressing the steel belt in the embodiment of the utility model;

[0034] Figure 6 This is a schematic diagram of the structure of the buckle plug in the embodiment of the utility model;

[0035] The numbers in the figure represent:

[0036] 100-active end support structure;

[0037] 1-left side plate, 11-spindle through hole, 111-hole seat, 112-introduction slot, 113-limiting slot, 12-nut embedding slot, 13-nut, 14-threaded hole; 2-right side plate; 3-snap plug, 31-blocking part, 32-blocking part, 33-limiting convex strip; 4-front side plate, 41-mounting hole, 42-positioning protrusion, 43-second opening; 5-accommodating chamber, 51-first opening; 6-support plate, 7-enclosing plate; 8-holding block; 9-bottom plate. DETAILED DESCRIPTION

[0038] Embodiment 1:

[0039] Please refer to Figure 1-Figure 6, this embodiment is an active end support structure 100, which is an injection molding structure, replacing the original metal sheet metal parts to reduce the production cost.

[0040] The active end support structure 100 of this embodiment comprises a front side plate portion 4, a left side plate portion 1, a right side plate portion 2 and a bottom plate portion 9. The left side plate portion 1 and the right side plate portion 2 are arranged opposite to each other, the left side plate portion 4 is adjacent to the left side plate portion 1, and the right side is adjacent to the right side plate portion 2; the bottom plate portion 9 is arranged at the bottom and located between the left side plate portion 1 and the right side plate portion 2.

[0041] A spindle through hole 11 is provided on both the left plate portion 1 and the right plate portion 2. The spindle through hole 11 includes a hole seat 111 and an introduction slot 112. The hole seat 111 is used to support the spindle. The introduction slot 112 is recessed downward from the top of the side plate to the hole seat 111. The slot width of the introduction slot 112 is greater than the spindle diameter so that the spindle can be placed into the hole seat 111 through the introduction slot 112 from above, which is convenient for the installation of the spindle.

[0042] When the main shaft is installed in the hole seat 111 , in order to assist in limiting the main shaft in the up and down directions and improve the aesthetics of the active end support structure 100 , the active end support structure 100 further has two snap plugs 3 , which are installed in the introduction slots 112 .

[0043] In order to improve the position stability of the snap plug 3 in the introduction slot 112, on the one hand, the introduction slot 112 has a first section and a second section in sequence along the slot depth direction, the slot width of the first section is greater than the slot width of the second section, forming a step structure; the snap plug 3 is matched with a plugging portion 31 and a blocking portion 32, after the snap plug 3 is inserted into the introduction slot 112, the plugging portion 31 fills the space of the first section, the blocking portion 32 fills the space of the second section, and the plugging portion 31 is located on the step structure to achieve insertion depth positioning; on the other hand, a vertically extending limiting groove 113 is provided on the inner wall of the introduction slot 112 located in the second section, and a limiting convex strip 33 matching the limiting groove 113 is provided on the blocking portion 32 of the snap plug 3. Two limiting grooves 113 are provided, respectively located on the two slot wall surfaces of the introduction slot 112, and two corresponding limiting convex strips 33 are provided, respectively located on the front surface and the rear surface of the blocking portion 32. In another embodiment, a limiting convex strip structure may be provided on the two groove wall surfaces of the introduction groove 112 , and a limiting groove structure cooperating therewith may be provided on the blocking portion 32 .

[0044] At least four mounting holes 41 are provided on the front side plate 4, which correspond to the threaded holes at the ends of the conveyor profile bracket. The active end support structure 100 is locked and fixed on the conveyor profile bracket by screws passing through the mounting holes 41 and screwed into the threaded holes. The active end support structure 100 can be installed and fixed on the conveyor profile bracket with only four screws. Compared with the original two side plates that require a total of eight screws for assembly and fixation, the number of screws is reduced and the installation efficiency is improved.

[0045] In order to improve the installation efficiency of the active end support structure 100 and the conveyor line profile bracket, a plurality of positioning protrusions 42 are provided on the front side plate 4 to cooperate with the internal strip grooves of the conveyor line profile bracket to achieve rapid positioning.

[0046] A nut embedding groove 12 is also provided on the inner surface of the left plate portion 1 or the right plate portion 2, and a nut 13 is embedded in the nut embedding groove 12 to facilitate the fixed installation of the bearing seat.

[0047] The space between the left plate portion 1 and the right plate portion 2 forms a receiving cavity 5 for receiving the driving pulley assembly and for rotating the same. The bottom plate portion 9 constitutes the bottom enclosure of the receiving cavity 5, and the front side plate portion 4 constitutes the front side enclosure of the receiving cavity, which can prevent the bottom of the synchronous belt from being exposed when it is wound around the driving pulley assembly, thereby improving safety. A first opening 51 is formed on the surface of the active end support structure 100 to facilitate the active pulley assembly to enter the receiving cavity 5. The first opening 51 extends backward from the top surface of the active end support structure 100 near the front side plate portion 4 to the rear side surface of the active end support structure 100.

[0048] The active end support structure 100 is provided with a support plate portion 6 at the front end of the first opening 51 and a baffle plate portion 7 at the rear end. A holding block 8 is provided on the inner wall surface of the left plate portion 1 and the right plate portion 2 near the rear side of the support plate portion 6.

[0049] The support plate portion 6 can make up for the bottom support of the synchronous belt on the extension line of the conveyor line profile bracket, minimize the suspended section of the synchronous belt, avoid conveying bumps, and improve conveying stability.

[0050] In order to increase the service life of the synchronous belt and reduce wear, the conveyor line used in this embodiment is planned to set a steel belt under the synchronous belt conveyor belt body, and the holding block 8 is used to hold and fix the end of the steel belt to facilitate the fixed installation of the steel belt.

[0051] In order to facilitate the installation of the driving pulley assembly into the accommodating cavity 5, the present embodiment forms a first opening 51 on the driving end support structure 100. However, due to the setting of the first opening 51, when the synchronous belt bypasses the driving pulley assembly for the return trip, there will be a safety hazard at the lower outer part of the driving pulley assembly. The operator may be careless in operation and his fingers may be rolled into the driven end support member 23 from the bottom of the first opening 51 along with the synchronous belt, causing the fingers to be stuck on his hands. Therefore, in order to solve the above safety hazard problem, the present embodiment sets a baffle plate portion 7, which is used to reduce the opening size at the lower rear side of the driving pulley assembly to prevent the operator's fingers from being rolled in.

[0052] In order to facilitate the return belt body of the synchronous belt to enter the interior of the conveyor line profile bracket from the accommodating cavity 5, a second opening 43 is provided on the front side plate 4 for the synchronous belt to pass through. The second opening 43 allows the synchronous belt to enter and exit the accommodating cavity 5 on the one hand, and allows the return belt body of the synchronous belt to enter the accommodating cavity 5 from outside the active end support structure 100 on the other hand.

[0053] In one embodiment, the active end support structure 100 is an integral injection-molded structure.

[0054] In another embodiment, the active end support structure 100 can also be formed by assembling two plastic parts to form a plastic combination structure. For example, it includes a first plastic part and a second plastic part, and the right side plate part 2, the front side plate part 4, the support plate part 6 and the baffle plate part 7 are designed as an integrally formed plastic part structure to constitute the first plastic part; the left side plate part 1 constitutes the second plastic part; the first plastic part is provided with a plurality of threaded holes 14, and the second plastic part is assembled with the first plastic part by screwing into the threaded holes 14 to form the active end support structure 100. For another example, it includes a third plastic part and a fourth plastic part, and the left side plate part 1, the front side plate part 4, the support plate part 6 and the baffle plate part 7 are designed as an integrally formed plastic part structure to constitute the third plastic part; the right side plate part 2 constitutes the fourth plastic part; the third plastic part is provided with a plurality of third threaded holes (not marked in the figure), and the fourth plastic part is assembled with the third plastic part by screwing into the third threaded holes to form the active end support structure 100.

[0055] When the active end support structure 100 is an integral injection molding structure, the second opening 43 has a vertical belt passage 431 that vertically passes upward to the top of the front side plate, and the opening is upward. The return belt body of the synchronous belt can be placed downward from the opening (vertical belt passage 431) of the second opening 43 into the range of the second opening 43, and then one end of the return belt body is wound around the active pulley assembly, and the return belt body passes through the second opening 43 and the internal cavity of the conveyor line profile bracket and returns to the driven pulley assembly end.

[0056] When the active end support structure 100 is a plastic composite structure, the second opening 43 on the front side plate portion 4 is a U-shaped opening structure opening toward the right side plate portion 2 (when the right side plate portion 2 is the fourth plastic part) or a U-shaped opening structure opening toward the left side plate portion 1 (when the left side plate portion 1 is the second plastic part). The return belt body of the synchronous belt can move horizontally from the opening of the second opening 43 to the range of the second opening 43, and then pass through the second opening 43 longitudinally; when one end of the synchronous belt is wound around the active pulley assembly, its return belt body can pass through the second opening 43 and the internal cavity of the conveyor line profile bracket to return to the driven pulley assembly end.

[0057] For ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the utility model, which all fall within the protection scope of the utility model.

Claims

1. A conveyor line active end support structure, characterized in that: It is an injection molded structure, and includes a front side plate portion, a left side plate portion, a right side plate portion and a bottom plate portion that together surround a receiving cavity; the left side plate portion and the right side plate portion are both provided with a spindle through-hole for the spindle to pass through; the front side plate portion is provided with a plurality of mounting holes, which are installed on the end face of the conveyor line profile bracket by screws passing through the mounting holes.

2. The active end support structure of the conveyor line according to claim 1, characterized in that: The spindle through hole includes a hole seat and an introduction slot, the introduction slot is recessed downward from the top of the side plate to the hole seat, the slot width of the introduction slot is greater than the diameter of the spindle; a snap plug is installed in the introduction slot.

3. The active end support structure of the conveyor line according to claim 2, characterized in that: The introduction groove has a first section and a second section in sequence along the groove depth direction, the groove width of the first section is greater than the groove width of the second section, forming a step structure; the snap plug has a plugging part and a blocking part, the plugging part fills the space of the first section, the blocking part fills the space of the second section, and the plugging part is located on the step structure to realize the insertion depth positioning.

4. The active end support structure of the conveyor line according to claim 3, characterized in that: The inner wall of the introduction slot located at the second section is provided with a vertically extending limiting slot, and the blocking portion is provided with a limiting convex strip matched with the limiting slot.

5. The active end support structure of the conveyor line according to claim 1, characterized in that: The front side plate is provided with a plurality of positioning protrusions which cooperate with the inner wall of the strip groove on the conveyor line profile bracket for positioning.

6. The active end support structure of the conveyor line according to claim 1, characterized in that: A nut embedding groove is provided on the inner surface of the left plate portion or the right plate portion, and a nut is embedded in the nut embedding groove, which is convenient for fixing and installing the bearing seat for supporting the main shaft.

7. The active end support structure of the conveyor line according to claim 1, characterized in that: The accommodating cavity has a first opening, and the first opening extends from the top to the rear and downward to a lower position on the rear side along the outer peripheral contours of the left plate portion and the right plate portion.

8. The active end support structure of the conveyor line according to claim 7, characterized in that: A support plate portion is provided at the top between the left plate portion and the right plate portion and at an end located in front of the first opening, and a pair of holding blocks are provided on the inner wall surfaces of the left plate portion and the right plate portion close to the rear side of the support plate portion.

9. The active end support structure of the conveyor line according to claim 7, characterized in that: A baffle plate portion is formed at the rear portion between the left plate portion and the right plate portion and at an end located below the first opening to reduce a gap between the first opening and the pulley assembly.

10. The active end support structure of the conveyor line according to claim 1, characterized in that: The active end support structure is one of the following three situations: Case a): The active end support structure is an integral injection molding structure, Case b): The active end support structure includes a first plastic part and a second plastic part, the right side plate part, the front side plate part and the bottom plate part are integrally injection molded to form the first plastic part, and the left side plate part forms the second plastic part; the first plastic part is provided with a plurality of threaded holes, and the second plastic part is assembled with the first plastic part by screwing into the threaded holes to form the active end support structure; Case c): The active end support structure includes a third plastic part and a fourth plastic part. The left side plate, the front side plate and the bottom plate are integrally injection molded to form the third plastic part, and the right side plate forms the fourth plastic part. The third plastic part is provided with a plurality of third threaded holes. The fourth plastic part is screwed into the third threaded holes by screws and assembled with the third plastic part to form the active end support structure.

11. The active end support structure of the conveyor line according to claim 10, characterized in that: The front side plate is provided with a second opening for facilitating the synchronous belt to enter and exit the accommodating cavity.

12. The active end support structure of the conveyor line according to claim 11, characterized in that: When the structure of the active end support structure is the situation a), the opening of the second opening faces upward; When the structure of the active end support structure is the situation b), the opening of the second opening faces left; When the structure of the active end support structure is the situation c), the opening of the second opening faces rightward.

Citation Information

Patent Citations

  • Synchronous pulley tensioning device of solar photovoltaic assembly conveyer

    CN202642712U

  • Belt conveyors with adjustable

    CN204938164U