Automatic receiving and detecting machine for lens assembly

By designing an automatic collecting and testing machine for lens assembly, combined with transmission, pressure maintaining, testing and collecting mechanisms, the problem of automatic pressure maintaining, testing and unloading of mobile phone screen lens accessories after assembly is solved, and automatic batch and efficient unloading of materials is realized. Improvement of lens assembly quality.

CN222373838UActive Publication Date: 2025-01-21GUANGDONG JINJI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421004173.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-21
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In the automated assembly production line of mobile phone screen lens accessories, there are problems such as automatic pressure maintenance, detection, and unloading of lenses after assembly, especially the difficulties of automatic feeding of material trays and automatic batch and efficient unloading of materials.

Method used

An automatic collecting and testing machine for lens assembly is designed. It adopts a combination of transmission mechanism, pressure maintaining mechanism, testing mechanism, material picking manipulator and collecting mechanism to realize automatic cycle feeding of material trays, automatic pressure maintaining, and detection of thrown materials. , cascading unloading of material trays and cascading supply transfer of empty material trays.

Benefits of technology

It realizes automatic and efficient batch cutting of materials, improves the quality of lens assembly, ensures the yield rate of blanking, and improves the efficiency and capacity of blanking through automatic cycle feeding and stacked blanking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic material receiving and detecting machine for lens assembly, which comprises a transmission mechanism, a pressure maintaining mechanism, a detecting mechanism, a material taking manipulator and a material receiving mechanism, and is characterized in that the transmission mechanism is arranged on the front side of a machine table along the linear direction; the pressure maintaining mechanism, the detecting mechanism and the material taking mechanical arm are sequentially arranged at intervals in the feeding direction of the conveying mechanism. The pressure maintaining mechanism is used for maintaining pressure of materials in the feeding disc of the conveying mechanism. The detection mechanism is used for detecting materials in the charging tray and moving and taking out defective products from the charging tray; the material taking mechanical arm is used for taking out good materials from the material disc and moving the materials into the material collecting mechanism. The material collecting mechanism is arranged at the end of the conveying mechanism and located on the other side edge of the machine table, and the material collecting mechanism comprises a tray collecting station and a tray placing station. According to the automatic feeding device, automatic circulating feeding of the charging trays, automatic pressure maintaining, material throwing detection, stacking and discharging of the charging trays and stacking, supplying and transferring of empty charging trays are achieved, and automatic, batch and efficient discharging of materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of screen manufacturing equipment, in particular to an automatic lens assembly receiving and testing machine. Background Art

[0002] The screen is an indispensable accessory for various smart terminal devices. It serves as the display and operation input structure of the terminal device. In recent years, devices such as smart phones have gradually become popular, and product updates and iterations are also constantly ongoing.

[0003] The screen manufacturing process involves multiple processes. For mobile phone screens, lens accessories need to be assembled on the back during the production and assembly process. The lens accessories include metal lens frames and lenses. Generally, the lenses need to be assembled in the lens frames, and then the two are assembled as a whole to the back of the screen.

[0004] In the automated assembly line of mobile phone screen lens accessories, due to the small size of the lens structure and the need to assemble multiple lenses in the lens frame, a tray that can hold multiple lens frames is often used as a carrier. Multiple lens frames to be assembled are placed in the tray before the lenses are assembled. In the lens frame and lens assembly production line, issues such as automatic pressure maintenance, assembly inspection, and lens accessory unloading after assembly need to be addressed. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide an automatic material receiving and testing machine for lens assembly, which realizes automatic cyclic feeding of material trays, automatic pressure maintenance, material throwing detection, stacking unloading of material trays and stacking supply transfer of empty material trays, and realizes automatic batch unloading of materials and efficient material delivery.

[0006] The technical solution adopted by the utility model is as follows: an automatic material receiving and inspection machine for lens assembly, comprising a horizontally arranged machine platform, a machine cover on the machine platform, a transmission mechanism, a pressure-maintaining mechanism, a detection mechanism, a material-taking manipulator and a material-receiving mechanism, wherein the transmission mechanism is arranged at the front side of the machine platform along a straight line direction, and is used to receive the material tray flowing in from the previous workstation, drive the material tray to move in a straight line, and reversely return the empty material tray; the pressure-maintaining mechanism, the detection mechanism and the material-taking manipulator are arranged in sequence along the feeding direction of the transmission mechanism; the pressure-maintaining mechanism is used to press the material tray on the transmission mechanism The material in the tray is pressure-maintained; the detection mechanism is used to detect the material in the tray and remove the defective materials from the tray; the material-picking robot is used to take out the good materials from the tray and move the materials to the material-collecting mechanism; the material-collecting mechanism is arranged at the end of the transmission mechanism and is located on the other side of the machine, and the material-collecting mechanism includes a tray-closing station and a tray-putting station; the material-picking robot moves the materials to the tray at the tray-closing station, and after the tray is full, the material-collecting mechanism stacks the empty trays at the tray-putting station at the tray-closing station, and the material-picking robot continues to pick up materials.

[0007] Preferably, the transmission mechanism includes a transmission line and a return line arranged in parallel and at intervals, and the return line and the transmission line are arranged in front and behind; the transmission line is used to transmit the linear movement of the material tray loaded with materials; the return line is used to reversely return the empty material tray; the transmission line and the return line drive the tensioning roller of the tensioning conveyor belt to rotate through the motor output shaft and the transmission belt sleeved thereon, and drive the conveyor belt to move linearly through the static friction force of the tensioning roller; the material tray is placed on the conveyor belt and moves with the conveyor belt.

[0008] Preferably, at least two processing stations are arranged at intervals on the transmission line, and a blocking assembly and a first sensor are provided at the processing station, wherein the blocking assembly comprises a blocking cylinder and a block, the blocking cylinder is vertically arranged in the transmission line, and the output end is arranged upward; the block is connected to the output end of the blocking cylinder, and is driven by the blocking cylinder to move up and down so as to block the material tray on the conveyor belt; the first sensor is arranged on the side of the block, and is used to sense the material tray upward.

[0009] Preferably, the pressure-maintaining mechanism includes a pressure-maintaining support, a pressure-maintaining bracket, a pressure-maintaining cylinder, a pressure-maintaining support plate, a pressure-maintaining lifting seat and a pressure-maintaining block, wherein the pressure-maintaining support is arranged on the machine table and correspondingly arranged on one side of the processing station, the top of the pressure-maintaining support is provided with an extension portion extending horizontally to the top of the processing station; the pressure-maintaining bracket is arranged below the extension portion; the pressure-maintaining cylinder includes at least two, at least two pressure-maintaining cylinders are arranged in the pressure-maintaining bracket at intervals, and the output ends extend downward; the pressure-maintaining support plate is horizontally arranged below the pressure-maintaining cylinder and connected to the inner side wall of the pressure-maintaining bracket, the output end of the pressure-maintaining cylinder extends downward through the pressure-maintaining support plate, and is connected to a pressure-maintaining lifting seat for driving the pressure-maintaining lifting seat to move up and down; the pressure-maintaining block is arranged at the bottom of the pressure-maintaining lifting seat, and the pressure-maintaining block is provided with a downwardly protruding pressure-maintaining protrusion for pressing down the lens assembled in the lens frame in the material tray.

[0010] Preferably, the detection mechanism includes a detection robot arm, a detection shaft, a CCD lens, a detection support plate and a material picking suction head, wherein the detection robot arm is arranged on the machine platform, and the detection robot arm includes at least two degrees of freedom of movement, which is used to drive the detection shaft connected to its end to move; a bracket is connected to the detection shaft; the CCD lens is arranged on the bracket, and the shooting direction is set downward, for shooting the lens frame and lenses assembled in the material tray; the detection support plate is vertically connected to one side of the bracket and extends downward, and a horizontal bearing portion is provided at the bottom of the detection support plate; the material picking suction head is arranged on the horizontal bearing portion and extends downward, and is used to absorb the lens frame and lenses assembled on the material tray through vacuum negative pressure.

[0011] Preferably, a defective product support platform and a defective product belt are provided on the side of the detection mechanism, wherein the defective product support platform and the defective product belt are arranged on the machine platform, an empty material tray is placed on the defective product support platform, and the defective product belt extends to the rear side of the machine platform; the detection mechanism moves the assembled defective product materials after inspection and photography to the empty material tray of the defective product support platform, or places them on the defective product belt, and transmits them backwards via the defective product belt.

[0012] Preferably, the material collecting mechanism includes a tray transfer assembly, a tray lifting arm and a tray circulation assembly, wherein the tray transfer assembly is erected between the transmission line and the return material line, and is used for transferring the empty tray after the material is taken out from the transmission line to the return material line, so that the return material line can reversely transfer the empty tray; the tray circulation assembly is arranged on the side of the machine, and a tray closing station and a tray placing station are arranged in parallel and at intervals in the tray circulation assembly, the tray closing station is used for storing materials through stacked trays, and the tray placing station supplies stacked empty trays; the tray lifting arm is erected between the tray closing station and the tray placing station, and is used for transferring trays between the two.

[0013] Preferably, the tray transfer assembly includes a transfer support plate, a transfer cylinder, a transfer slide, a first sensing head, a lifting cylinder, a lifting seat, a chuck cylinder and a chuck block, wherein the transfer support plate is vertically arranged on the transmission line and the return line, and connected to the machine cover; the transfer cylinder is horizontally arranged on the side of the transfer support plate; the transfer slide is horizontally slidably connected to the side wall of the transfer support plate, and is connected to the output end of the transfer cylinder, and is driven by the transfer cylinder to move back and forth linearly; the first sensing head is arranged on the side of the transfer slide for detecting the inductive transfer slide; the lifting cylinder is arranged at the lower part of the transfer slide, and the output end is arranged downward; the lifting seat is horizontally arranged on the output end of the lifting cylinder; the chuck cylinder includes two, the two chuck cylinders are arranged at an interval at the bottom of the lifting seat, and the output ends are arranged in opposite directions; the chuck block is connected to the output end of the chuck cylinder, and the inner side wall is provided with an inwardly recessed groove for clamping the tray.

[0014] Preferably, the tray lifting arm includes an arm support plate, an arm cylinder, an arm slide, a second sensor head, a tray taking cylinder, a tray taking lifting seat, a third sensor head, a tray taking support rod and a tray taking suction nozzle, wherein the arm support plate is horizontally arranged above the tray circulation component and connected to the machine cover; the arm cylinder is horizontally arranged on the side of the arm support plate; the arm slide is horizontally slidably connected to the side wall of the arm support plate, and is connected to the output end of the arm cylinder, and is driven by the arm cylinder to move back and forth in a straight line; the second sensor head is horizontally arranged on the arm support plate toward the direction of the arm slide, and is used for sensing and detecting the arm slide The tray-taking cylinder is vertically arranged on the top of the arm-moving slide, and the output end is arranged downward; the tray-taking lifting seat is slidably connected to the side wall of the arm-moving slide in the vertical direction, and is connected to the output end of the tray-taking cylinder, and is driven by the tray-taking cylinder to move up and down; the third sensor head is vertically arranged on the arm-moving slide toward the direction of the tray-taking lifting seat, and is used for detecting the induction tray-taking lifting seat; the tray-taking support rods include two, and the two tray-taking support rods are connected to the tray-taking lifting seat in parallel and at intervals, and at least two tray-taking suction nozzles are arranged at intervals on the tray-taking support rods, and the tray-taking suction nozzles are arranged downwards, so as to fix the material tray by vacuum negative pressure adsorption.

[0015] Preferably, the tray circulation component includes a material receiving bracket, a tray conveyor belt, a limiting guide plate, a tray stacking module, a tray stacking slide, a tray stacking support block and a correction component, wherein the material receiving bracket is set under the machine platform, including an upper frame and an upper frame arranged at intervals up and down, and a tray closing station and a tray placing station are arranged at intervals along the left and right directions in the material receiving bracket; the material tray conveyor belt includes two, and the two material tray conveyor belts are respectively arranged at the tray closing station and the tray placing station, and are located on the lower frame of the material receiving bracket, and move linearly along the front and back directions, and are used to transfer the stacked The trays are fed in or transported out; the left and right sides of the outer end of the tray conveyor belt are respectively provided with vertically arranged limit guide plates for guiding the limited stacked trays; the inner end of the tray conveyor belt is provided with a stacking module, which is vertically arranged and extends upward to the upper frame of the material receiving bracket; the stacking slide is connected to the output end of the stacking module and is driven by the stacking module to move up and down; the stacking support block is horizontally arranged on the stacking slide for carrying and supporting the stacked trays; the correction component is arranged at the closing station for limiting the correction when stacking the trays The material tray; the correction component includes a first correction cylinder, a correction block, a second correction cylinder, a correction guide plate and a correction column; the first correction cylinder includes two, the two first correction cylinders are arranged on the upper frame of the material receiving bracket at an interval, and are located on the rear side of the upper frame, and are arranged on the left and right sides of the closing station, and the output end of the first correction cylinder extends obliquely toward the closing station; the correction block is connected to the output end of the first correction cylinder, and an L-shaped limiting groove is provided on the inner side wall of the correction block, which is used for close correction from the two sides of the material tray that are perpendicular to each other; the correction The positive cylinder is arranged on the front side of the upper frame of the material receiving bracket, and the output end is arranged toward the closing station; the correction guide plate is horizontally arranged on the second correction cylinder, and at least two slide grooves are arranged in parallel and spaced apart on the correction guide plate; the correction column includes at least two, at least two correction columns are connected to the output end of the second correction cylinder, and pass through the slide groove upward, and the second correction cylinder drives the correction column to slide back and forth in the slide groove so as to correct the limit material tray from the front side; a second sensor is also arranged between the first correction cylinder and the second correction cylinder for detecting the sensing material tray.

[0016] The beneficial effects of the utility model are:

[0017] In view of the defects and shortcomings of the prior art, the utility model independently developed and designed an automatic material receiving and testing machine for lens assembly, which realizes automatic cyclic feeding of material trays, automatic pressure maintenance, material throwing detection, stacking unloading of material trays and stacking supply transfer of empty material trays, and realizes automatic batch unloading of materials with high efficiency.

[0018] The utility model is arranged at the end of the automatic lens assembly production line, and its function is to automatically discharge and store the assembled lens accessories in batches. At the same time, before the batch discharge, the lens frame and the lens are assembled to complete the pressure holding process, the detection process, and the defective product discarding process. The assembly quality of the lens frame and the lens is improved through the pressure holding process, and after the assembly defective materials are screened out through the detection process, the defective materials are taken out and discarded separately; a plurality of processing processes are integrated into one, so that the automatic and efficient discharge of the assembled lens accessories is realized, and the discharge yield rate is effectively guaranteed. In addition, based on the processing technology of using material trays as transport carriers in the automatic assembly line for lens accessories, the utility model also has a transmission line and a return material line arranged in parallel and at intervals as a material tray transmission mechanism, and the transmission line drives the material tray and its materials to automatically complete the above-mentioned pressure holding, detection process and unloading process. When the material in the material tray on the transmission line is taken out, the empty material tray is transferred to the return material line through the material tray transfer component, and the empty material tray is reversely transmitted to the front end of the automated assembly line through the return material line to reload the lens frame to be assembled, thereby realizing the automatic circulation feeding of the material tray; in addition, the material receiving mechanism of the utility model supplies stacked empty material trays at the tray placing station through the internal circulation method of the material tray, and the stacked empty material trays are transmitted inwardly to the top of the stacking tray support block through the material tray conveyor belt below, and the stacking tray support block lifts and supports from the bottom and drives the stacked empty material trays to move upward to supply The material in the material tray on the transmission line is taken out by the material taking robot and moved to the empty material tray at the closing station. After the empty material tray is full of materials, the material tray lifting arm takes out another empty material tray from the tray placing station and stacks it on top of the above-mentioned material tray full of materials, and the cycle continues. At the closing station, automatic material unloading and batch storage are realized in the form of material tray stacking. When the stacked material trays at the closing station reach the preset number, the stacking tray support block there drives the material tray to descend, and the stacked material tray filled with materials is placed on the material tray conveyor belt below, which is transmitted in a straight line from the inside to the outside of the machine through the material tray conveyor belt for material retrieval. By stacking the empty material trays and the material trays one by one, the storage and unloading of materials is realized, and the automatic circulation supply of the material trays is realized, which effectively increases the unloading capacity, saves the material changing time, and improves the unloading efficiency. At the same time, the utility model also has a correction component at the closing station. When stacking trays at this station, the correction component is used to correct and limit the position of the trays, thereby ensuring the relative position accuracy of the trays during stacking and avoiding situations such as material falling and damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is one of the three-dimensional structural schematic diagrams of the utility model.

[0020] Figure 2 This is the second schematic diagram of the three-dimensional structure of the utility model.

[0021] Figure 3 This is the third schematic diagram of the three-dimensional structure of the present utility model.

[0022] Figure 4 This is the fourth schematic diagram of the three-dimensional structure of the present utility model.

[0023] Figure 5 This is the fifth schematic diagram of the three-dimensional structure of the present utility model.

[0024] Figure 6 for Figure 5 The enlarged structural diagram at point I in the middle.

[0025] Figure 7 This is one of the three-dimensional structural schematic diagrams of the pressure-maintaining mechanism of the utility model.

[0026] Figure 8 This is the second three-dimensional structural schematic diagram of the pressure-maintaining mechanism of the utility model.

[0027] Fig. 9 This is one of the three-dimensional structural schematic diagrams of the material receiving mechanism of the utility model.

[0028] Fig.10 This is the second three-dimensional structural schematic diagram of the material receiving mechanism of the utility model.

[0029] Fig.11 This is the third three-dimensional structural schematic diagram of the material receiving mechanism of the utility model.

[0030] Fig.12 This is the fourth three-dimensional structural schematic diagram of the material receiving mechanism of the present utility model.

[0031] Fig.13 This is one of the three-dimensional structural schematic diagrams of the material tray transfer assembly of the utility model.

[0032] Fig.14 This is the second three-dimensional structural schematic diagram of the material tray transfer assembly of the utility model.

[0033] Fig.15 It is a three-dimensional structural schematic diagram of the material tray lifting arm of the utility model.

[0034] Fig.16 It is a three-dimensional structural schematic diagram of the material tray circulation component of the utility model. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0037] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] like Figures 1 to 5 As shown, the utility model proposes an automatic material receiving and testing machine for lens assembly, comprising a horizontally arranged machine platform 1, a machine cover is provided on the machine platform 1, and also comprises a transmission mechanism, a pressure-maintaining mechanism 4, a detection mechanism 5, a material-taking robot 6 and a material-receiving mechanism, wherein the transmission mechanism is arranged at the front side of the machine platform 1 along a straight line direction, and is used to receive the material tray flowing in from the previous workstation, drive the material tray to move in a straight line, and reversely return the empty material tray; the pressure-maintaining mechanism 4, the detection mechanism 5 and the material-taking robot 6 are arranged in sequence along the feeding direction of the transmission mechanism; the pressure-maintaining mechanism 4 is used to press the material tray in the transmission mechanism The material is kept under pressure; the detection mechanism 5 is used to detect the material in the material tray and remove the defective materials from the material tray; the material picking robot 6 is used to take out the good material from the material tray and move the material to the receiving mechanism; the material receiving mechanism is arranged at the end of the transmission mechanism and is located at the other side of the machine 1, and the material receiving mechanism includes a closing station A and a placing station B; the material picking robot 6 moves the material to the material tray at the closing station A. After the material tray is full, the material receiving mechanism stacks the empty material tray at the placing station B at the closing station A, and the material picking robot 6 continues to pick up the material.

[0039] The transmission mechanism includes a transmission line 2 and a return line 3 arranged in parallel and at intervals, and the return line 3 and the transmission line 2 are arranged in front and behind; the transmission line 2 is used to transmit the material tray loaded with materials to move linearly; the return line 3 is used to reversely return the empty material tray; the transmission line 2 and the return line 3 drive the tensioning roller of the tensioning transmission belt to rotate through the motor output shaft and the transmission belt sleeved thereon, and the transmission belt is driven to move linearly through the static friction of the tensioning roller; the material tray is placed on the transmission belt and moves with the transmission belt. At least two processing stations are arranged at intervals on the transmission line 2, and a blocking component and a first sensor 14 are arranged at the processing station, wherein the blocking component includes a blocking cylinder 12 and a block 13, the blocking cylinder 12 is vertically arranged in the transmission line 2, and the output end is arranged upward; the block 13 is connected to the output end of the blocking cylinder 12, and is driven by the blocking cylinder 12 to move up and down so as to block the material tray 0 on the transmission belt; the first sensor 14 is arranged on the side of the block 13, and is used to sense the material tray 0 upward.

[0040] like Figures 7 and 8 As shown in the figure, as an embodiment of the utility model, the pressure-maintaining mechanism 4 of the utility model includes a pressure-maintaining support 41, a pressure-maintaining bracket 42, a pressure-maintaining cylinder 43, a pressure-maintaining support plate 44, a pressure-maintaining lifting seat 45 and a pressure-maintaining block 46, wherein the pressure-maintaining support 41 is arranged on the machine table 1 and is correspondingly arranged on one side of the processing station, and the top of the pressure-maintaining support 41 is provided with an extension portion extending horizontally to the top of the processing station; the pressure-maintaining bracket 42 is arranged below the extension portion; the pressure-maintaining cylinder 43 includes at least two, at least two The pressure-maintaining cylinder 43 is arranged at intervals in the pressure-maintaining bracket 42, and the output end extends downward; the pressure-maintaining support plate 44 is horizontally arranged below the pressure-maintaining cylinder 43 and connected to the inner side wall of the pressure-maintaining bracket 42, the output end of the pressure-maintaining cylinder 43 extends downward through the pressure-maintaining support plate 44, and is connected to a pressure-maintaining lifting seat 45 for driving the pressure-maintaining lifting seat 45 to move up and down; the pressure-maintaining block 46 is arranged at the bottom of the pressure-maintaining lifting seat 45, and a downwardly protruding pressure-maintaining protrusion is provided on the pressure-maintaining block 46, which is used to press down the lenses assembled in the lens frame in the material tray.

[0041] like Figure 6As shown, as an embodiment of the utility model, the detection mechanism 5 of the utility model includes a detection robot arm 51, a detection shaft 52, a CCD lens 53, a detection support plate 54 and a material picking suction head 55, wherein the detection robot arm 51 is arranged on the machine platform 1, and the detection robot arm 51 includes at least two degrees of freedom of movement, which is used to drive the detection shaft 52 connected to its end to move; the detection shaft 52 is connected to a bracket; the CCD lens 53 is arranged on the bracket, and the shooting direction is set downward, for shooting the lens frame and lenses assembled in the material tray 0; the detection support plate 54 is vertically connected to one side of the bracket and extends downward, and the bottom of the detection support plate 54 is provided with a horizontal bearing portion; the material picking suction head 55 is arranged on the horizontal bearing portion and extends downward, and is used to absorb the lens frame and lenses assembled in the material tray through vacuum negative pressure.

[0042] like Figures 1 to 5 As shown, as an embodiment of the utility model, a defective product support 10 and a defective product belt 11 are provided on the side of the detection mechanism 5 of the utility model, wherein the defective product support 10 and the defective product belt 11 are arranged on the machine 1, an empty material tray is placed on the defective product support 10, and the defective product belt 11 extends to the rear side of the machine 1; the detection mechanism 5 moves the assembled defective product material after detection and photography to the empty material tray of the defective product support 10, or places it on the defective product belt 11, and transmits it backwards through the defective product belt 11.

[0043] like Figures 9 to 12 As shown, as an embodiment of the utility model, the material receiving mechanism of the utility model includes a tray transfer assembly 7, a tray lifting arm 8 and a tray circulation assembly 9, wherein the tray transfer assembly 7 is erected between the transmission line 2 and the return line 3, and is used to transfer the empty tray after the material is taken out from the transmission line 2 to the return line 3, so that the return line 3 can reversely transfer the empty tray; the tray circulation assembly 9 is arranged on the side of the machine 1, and the tray circulation assembly 9 is provided with a tray closing station A and a tray placing station B in parallel and at intervals, the tray closing station A is used to store materials through stacked trays, and the tray placing station B supplies stacked empty trays; the tray lifting arm 8 is erected between the tray closing station A and the tray placing station B, and is used to transfer trays between the two.

[0044] like Figure 13 to Figure 14As shown in the figure, as an embodiment of the utility model, the material tray transfer component 7 of the utility model includes a transfer support plate 71, a transfer cylinder 72, a transfer slide 73, a first induction head 74, a lifting cylinder 75, a lifting seat 76, a chuck cylinder 77 and a chuck block 78, wherein the transfer support plate 71 is vertically arranged on the transmission line 2 and the return line 3, and connected to the machine cover; the transfer cylinder 72 is horizontally arranged on the side of the transfer support plate 71; the transfer slide 73 is horizontally slidably connected to the side wall of the transfer support plate 71, and is connected to the output end of the transfer cylinder 72, and is transferred through the transfer cylinder 75. The cylinder 72 is driven to move back and forth in a straight line; the first sensing head 74 is arranged on the side of the transfer slide 73, and is used to detect the sensing transfer slide 73; the lifting cylinder 75 is arranged at the lower part of the transfer slide 73, and the output end is arranged downward; the lifting seat 76 is horizontally arranged on the output end of the lifting cylinder 75; the chuck cylinder 77 includes two, and the two chuck cylinders 77 are arranged at an interval at the bottom of the lifting seat 76, and the output ends are arranged in opposite directions; the chuck block 78 is connected to the output end of the chuck cylinder 77, and the inner wall is provided with an inwardly recessed groove for clamping the material tray.

[0045] like Fig.15 As shown, as an embodiment of the utility model, the tray lifting arm 8 of the utility model includes an arm lifting support plate 81, an arm lifting cylinder 82, an arm lifting slide 83, a second sensor head 84, a tray taking cylinder 85, a tray taking lifting seat 86, a third sensor head 87, a tray taking support rod 88 and a tray taking suction nozzle 89, wherein the arm lifting support plate 81 is horizontally arranged above the tray circulation component 9 and connected to the machine cover; the arm lifting cylinder 82 is horizontally arranged on the side of the arm lifting support plate 81; the arm lifting slide 83 is horizontally slidably connected to the side wall of the arm lifting support plate 81, and is connected to the output end of the arm lifting cylinder 82, and is driven by the arm lifting cylinder 82 to move back and forth in a straight line; the second sensor head 84 is horizontally arranged on the arm lifting support plate 81 toward the direction of the arm lifting slide 83 1, for sensing and detecting the arm sliding seat 83; the plate-taking cylinder 85 is vertically arranged on the top of the arm sliding seat 83, and the output end is arranged downward; the plate-taking lifting seat 86 is slidably connected to the side wall of the arm sliding seat 83 in the vertical direction, and is connected to the output end of the plate-taking cylinder 85, and is driven by the plate-taking cylinder 85 to move up and down; the third sensing head 87 is vertically arranged on the arm sliding seat 83 toward the plate-taking lifting seat 86, and is used for detecting the sensing plate-taking lifting seat 86; the plate-taking support rod 88 includes two, and the two plate-taking support rods 88 are connected to the plate-taking lifting seat 86 in parallel and at intervals. At least two plate-taking suction nozzles 89 are arranged at intervals on the plate-taking support rods 88, and the plate-taking suction nozzles 89 are arranged downwards so as to fix the material tray by vacuum negative pressure absorption.

[0046] like Fig.16As shown, as an embodiment of the utility model, the tray circulation component 9 of the utility model includes a material receiving bracket 91, a material tray conveyor belt 92, a limiting guide plate 93, a stacking plate module 94, a stacking plate slide 95, a stacking plate support block 96 and a correction component, wherein the material receiving bracket 91 is erected under the machine platform 1, and includes an upper frame body and an upper frame body spaced apart from each other, and a closing station A and a placing station B are spaced apart from each other in the left and right directions in the material receiving bracket 91; the material tray conveyor belt 92 includes two, and the two material tray conveyor belts 92 are respectively arranged at the closing station A and the placing station B, and are located on the lower frame body of the material receiving bracket 91, and are straight along the front and back directions. The material tray conveyor belt 92 is provided with a vertical limit guide plate 93 on the left and right sides of the outer end thereof, for guiding the stacked material trays; the inner end of the material tray conveyor belt 92 is provided with a stacking tray module 94, which is vertically arranged and extends upward to the upper frame of the receiving bracket 91; the stacking tray slide 95 is connected to the output end of the stacking tray module 94, and is driven by the stacking tray module 94 to move up and down; the stacking tray support block 96 is horizontally arranged on the stacking tray slide 95, for carrying and supporting the stacked material trays; the correction component is arranged at the closing station A, for limiting the correction when stacking the material trays. The material tray; the correction assembly includes a first correction cylinder 97, a correction block 98, a second correction cylinder 910, a correction guide plate 911 and a correction column 912; the first correction cylinder 97 includes two, the two first correction cylinders 97 are arranged on the upper frame of the material receiving bracket 91 at intervals, and are located on the rear side of the upper frame, and are arranged on the left and right sides of the closing station A, and the output end of the first correction cylinder 97 extends obliquely toward the closing station A; the correction block 98 is connected to the output end of the first correction cylinder 97, and an L-shaped limiting groove is provided on the inner side wall of the correction block 98, which is used for close correction from the two sides of the material tray that are perpendicular to each other; the correction cylinder 9 10 is arranged on the front side of the upper frame of the material receiving bracket 91, and the output end is arranged in the direction of the closing station A; the correction guide plate 911 is horizontally arranged on the second correction cylinder 910, and at least two slide grooves are arranged in parallel and spaced apart on the correction guide plate 911; the correction column 912 includes at least two, at least two correction columns 912 are connected to the output end of the second correction cylinder 910, and pass through the slide groove upward, and the second correction cylinder 910 drives the correction column 912 to slide back and forth in the slide groove so as to correct the limit material tray from the front side; a second sensor 99 is also provided between the first correction cylinder 97 and the second correction cylinder 910 for detecting the sensing material tray.

[0047] The utility model designs an automatic material receiving and testing machine for lens assembly, which realizes automatic cyclic feeding of material trays, automatic pressure maintenance, material throwing detection, material tray stacking and empty material tray stacking supply transfer, and realizes automatic batch and efficient material unloading. The utility model is arranged at the end of the lens automated assembly production line, and its function is to automatically unload and store the assembled lens accessories in batches. At the same time, before batch unloading, the lens frame and lens assembly complete the pressure maintenance process, the detection process, and the defective material throwing process. The pressure maintenance process improves the assembly quality of the lens frame and lens. After the defective assembly materials are screened out through the detection process, the defective materials are taken out and thrown away separately. Multiple processing processes are integrated into one, and the automatic and efficient unloading of the assembled lens accessories is realized, and the unloading yield rate is effectively guaranteed. In addition, based on the processing technology of using material trays as transport carriers in the automatic assembly line for lens accessories, the utility model also has a transmission line and a return material line arranged in parallel and at intervals as a material tray transmission mechanism, and the transmission line drives the material tray and its materials to automatically complete the above-mentioned pressure holding, detection process and unloading process. When the material in the material tray on the transmission line is taken out, the empty material tray is transferred to the return material line through the material tray transfer component, and the empty material tray is reversely transmitted to the front end of the automated assembly line through the return material line to reload the lens frame to be assembled, thereby realizing the automatic circulation feeding of the material tray; in addition, the material receiving mechanism of the utility model supplies stacked empty material trays at the tray placing station through the internal circulation method of the material tray, and the stacked empty material trays are transmitted inwardly to the top of the stacking tray support block through the material tray conveyor belt below, and the stacking tray support block lifts and supports from the bottom and drives the stacked empty material trays to move upward to supply The material in the material tray on the transmission line is taken out by the material taking robot and moved to the empty material tray at the closing station. After the empty material tray is full of materials, the material tray lifting arm takes out another empty material tray from the tray placing station and stacks it on top of the above-mentioned material tray full of materials, and the cycle continues. At the closing station, automatic material unloading and batch storage are realized in the form of material tray stacking. When the stacked material trays at the closing station reach the preset number, the stacking tray support block there drives the material tray to descend, and the stacked material tray filled with materials is placed on the material tray conveyor belt below, which is transmitted in a straight line from the inside to the outside of the machine through the material tray conveyor belt for material retrieval. By stacking the empty material trays and the material trays one by one, the storage and unloading of materials is realized, and the automatic circulation supply of the material trays is realized, which effectively increases the unloading capacity, saves the material changing time, and improves the unloading efficiency. At the same time, the utility model also has a correction component at the closing station. When stacking trays at this station, the correction component is used to correct and limit the position of the trays, thereby ensuring the relative position accuracy of the trays during stacking and avoiding situations such as material falling and damage.

[0048] The embodiments of the utility model are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by the embodiments, so any equivalent changes or modifications made in accordance with the scope of the utility model patent are within the scope of the claims of the utility model patent.

Claims

1. An automatic lens assembly receiving and testing machine, comprising a horizontally arranged machine platform (1), a machine cover being provided on the machine platform (1), characterized in that: It also includes a transmission mechanism, a pressure-maintaining mechanism (4), a detection mechanism (5), a material-retrieving manipulator (6) and a material-collecting mechanism, wherein: The transmission mechanism is arranged in a linear direction at the front side of the machine (1), and is used to receive the material tray flowing in from the previous workstation, drive the material tray to move linearly, and reversely return the empty material tray; The pressure-maintaining mechanism (4), the detection mechanism (5) and the material-retrieving manipulator (6) are arranged in sequence and at intervals along the feeding direction of the transmission mechanism; the pressure-maintaining mechanism (4) is used to maintain the pressure of the material in the upper material tray of the transmission mechanism; the detection mechanism (5) is used to detect the material in the material tray and remove defective products from the material tray; the material-retrieving manipulator (6) is used to remove good material from the material tray and move the material to the receiving mechanism; The material receiving mechanism is arranged at the end of the transmission mechanism and is located at the other side of the machine (1). The material receiving mechanism includes a tray closing station (A) and a tray placing station (B). The material taking robot (6) moves the material to the tray at the tray closing station (A). After the tray is full, the material receiving mechanism stacks the empty tray at the tray placing station (B) at the tray closing station (A).

2. The automatic lens assembly receiving and testing machine according to claim 1, characterized in that: The transmission mechanism comprises a transmission line (2) and a return line (3) which are arranged in parallel and at intervals, and the return line (3) and the transmission line (2) are arranged in front and behind each other; the transmission line (2) is used to transmit the material tray loaded with materials to move linearly; the return line (3) is used to transmit the empty material tray in the reverse direction; the transmission line (2) and the return line (3) drive the tensioning roller of the tensioning transmission belt to rotate through the output shaft of the motor and the transmission belt sleeved thereon, and the static friction force of the tensioning roller drives the transmission belt to move linearly; the material tray is placed on the transmission belt and moves with the transmission belt.

3. The automatic lens assembly receiving and testing machine according to claim 2, characterized in that: At least two processing stations are arranged at intervals on the transmission line (2), and a blocking assembly and a first sensor (14) are arranged at the processing station, wherein the blocking assembly comprises a blocking cylinder (12) and a block (13), the blocking cylinder (12) is vertically arranged in the transmission line (2), and the output end is arranged upward; the block (13) is connected to the output end of the blocking cylinder (12), and is driven by the blocking cylinder (12) to move up and down so as to block the material tray (0) on the conveyor belt; the first sensor (14) is arranged on the side of the block (13) and is used to sense the material tray (0) upward.

4. The automatic lens assembly receiving and testing machine according to claim 3, characterized in that: The pressure-maintaining mechanism (4) comprises a pressure-maintaining support (41), a pressure-maintaining bracket (42), a pressure-maintaining cylinder (43), a pressure-maintaining support plate (44), a pressure-maintaining lifting seat (45) and a pressure-maintaining block (46), wherein the pressure-maintaining support (41) is arranged on the machine platform (1) and correspondingly arranged on one side of the processing station, and the top of the pressure-maintaining support (41) is provided with an extension portion extending horizontally to the top of the processing station; the pressure-maintaining bracket (42) is arranged below the extension portion; the pressure-maintaining cylinder (43) comprises at least two, and the at least two pressure-maintaining cylinders (43) are arranged at intervals. The pressure-maintaining support plate (44) is arranged horizontally below the pressure-maintaining cylinder (43) and is connected to the inner side wall of the pressure-maintaining support plate (42). The output end of the pressure-maintaining cylinder (43) extends downward through the pressure-maintaining support plate (44) and is connected to a pressure-maintaining lifting seat (45) for driving the pressure-maintaining lifting seat (45) to move upward and downward. The pressure-maintaining block (46) is arranged at the bottom of the pressure-maintaining lifting seat (45). The pressure-maintaining block (46) is provided with a downwardly protruding pressure-maintaining protrusion for pressing down the lens assembled in the lens frame in the material tray.

5. The automatic lens assembly receiving and testing machine according to claim 2, characterized in that: The detection mechanism (5) comprises a detection mechanical arm (51), a detection shaft (52), a CCD lens (53), a detection support plate (54) and a material picking suction head (55), wherein the detection mechanical arm (51) is arranged on the machine platform (1), and the detection mechanical arm (51) comprises at least two degrees of freedom of movement, and is used to drive the detection shaft (52) connected to its end to move; the detection shaft (52) is connected to a bracket; the CCD lens (53) is arranged on the bracket, and the shooting direction is set downward, and is used to shoot the lens frame and the lens assembled in the material tray (0); the detection support plate (54) is vertically connected to one side of the bracket and extends downward, and the bottom of the detection support plate (54) is provided with a horizontal bearing portion; the material picking suction head (55) is arranged on the horizontal bearing portion and extends downward, and is used to absorb the lens frame and the lens assembled in the material tray through vacuum negative pressure.

6. The automatic lens assembly receiving and testing machine according to claim 1, characterized in that: A defective product support platform (10) and a defective product belt (11) are provided on the side of the detection mechanism (5), wherein the defective product support platform (10) and the defective product belt (11) are arranged on the machine platform (1), an empty material tray is placed on the defective product support platform (10), and the defective product belt (11) extends to the rear side of the machine platform (1); the detection mechanism (5) moves the assembled defective product material after detection and photography to the empty material tray of the defective product support platform (10), or places it on the defective product belt (11), and transmits it backwards via the defective product belt (11).

7. The automatic lens assembly receiving and testing machine according to claim 2, characterized in that: The material receiving mechanism comprises a tray transfer assembly (7), a tray lifting arm (8) and a tray circulation assembly (9), wherein the tray transfer assembly (7) is erected between the transmission line (2) and the return line (3) and is used to transfer an empty tray after taking out materials from the transmission line (2) to the return line (3), so that the return line (3) can reversely transfer the empty tray; the tray circulation assembly (9) is arranged on the side of the machine (1), and a tray closing station (A) and a tray placing station (B) are arranged in parallel and at intervals in the tray circulation assembly (9), the tray closing station (A) is used to store materials through stacked trays, and the tray placing station (B) supplies stacked empty trays; the tray lifting arm (8) is erected between the tray closing station (A) and the tray placing station (B) and is used to transfer trays between the two.

8. The automatic lens assembly receiving and testing machine according to claim 7, characterized in that: The tray transfer assembly (7) comprises a transfer support plate (71), a transfer cylinder (72), a transfer slide (73), a first induction head (74), a lifting cylinder (75), a lifting seat (76), a chuck cylinder (77) and a chuck block (78), wherein the transfer support plate (71) is vertically arranged on the transmission line (2) and the return line (3) and connected to the machine cover; the transfer cylinder (72) is horizontally arranged on the side of the transfer support plate (71); the transfer slide (73) is horizontally slidably connected to the side wall of the transfer support plate (71) and is connected to the output end of the transfer cylinder (72) and is driven by the transfer cylinder (72). The first sensing head (74) is arranged on the side of the transfer slide (73) for detecting the sensing transfer slide (73); the lifting cylinder (75) is arranged at the lower part of the transfer slide (73), and the output end is arranged downward; the lifting seat (76) is horizontally arranged on the output end of the lifting cylinder (75); the chuck cylinder (77) includes two, the two chuck cylinders (77) are arranged at an interval at the bottom of the lifting seat (76), and the output ends are arranged in opposite directions; the chuck block (78) is connected to the output end of the chuck cylinder (77), and the inner side wall is provided with an inwardly recessed groove for clamping the material tray.

9. The automatic lens assembly receiving and testing machine according to claim 7, characterized in that: The tray moving arm (8) comprises an arm support plate (81), an arm cylinder (82), an arm slide (83), a second sensor head (84), a tray taking cylinder (85), a tray taking lifting seat (86), a third sensor head (87), a tray taking support rod (88) and a tray taking suction nozzle (89), wherein the arm support plate (81) is horizontally arranged above the tray circulation component (9) and connected to the machine cover; the arm cylinder (82) is horizontally arranged on the side of the arm support plate (81); the arm slide (83) is horizontally slidably connected to the side wall of the arm support plate (81) and is connected to the output end of the arm cylinder (82) and is driven by the arm cylinder (82) to move back and forth in a straight line; the second sensor head (84) is horizontally arranged on the arm support plate (81) towards the direction of the arm slide (83) and is used to sense The arm-moving slide (83) is configured to detect the plate-taking cylinder (85); the plate-taking cylinder (85) is vertically arranged on the top of the arm-moving slide (83), and the output end is arranged downward; the plate-taking lifting seat (86) is slidably connected to the side wall of the arm-moving slide (83) in the vertical direction, and is connected to the output end of the plate-taking cylinder (85), and is driven by the plate-taking cylinder (85) to move up and down; the third sensor head (87) is vertically arranged on the arm-moving slide (83) in the direction of the plate-taking lifting seat (86), and is used to detect the sensing plate-taking lifting seat (86); the plate-taking support rod (88) includes two, and the two plate-taking support rods (88) are connected to the plate-taking lifting seat (86) in parallel and at intervals, and at least two plate-taking suction nozzles (89) are arranged at intervals on the plate-taking support rods (88), and the plate-taking suction nozzles (89) are arranged downwards, so as to fix the material plate by vacuum negative pressure absorption.

10. The automatic lens assembly receiving and testing machine according to claim 7, characterized in that: The tray circulation component (9) comprises a material receiving bracket (91), a tray conveyor belt (92), a limiting guide plate (93), a tray stacking module (94), a tray stacking slide (95), a tray stacking support block (96) and a correction component, wherein the material receiving bracket (91) is mounted below the machine platform (1), and comprises an upper frame body and an upper frame body which are arranged at intervals from top to bottom, and a tray closing station (A) and a tray placing station (B) are arranged at intervals in the left and right directions in the material receiving bracket (91); the material tray conveyor belt (92) comprises two, and the two tray conveyor belts (92) are respectively arranged at the tray closing station (A) and the tray placing station (B), and are located on the lower frame body of the material receiving bracket (91), and move linearly in the front-back direction, and are used for The stacked material trays are sent in or transported out; the left and right sides of the outer end of the material tray conveyor belt (92) are respectively provided with vertically arranged limit guide plates (93) for guiding the stacked material trays; the inner end of the material tray conveyor belt (92) is provided with a stacking tray module (94), which is vertically arranged and extends upward to the upper frame of the material receiving bracket (91); the stacking tray slide (95) is connected to the output end of the stacking tray module (94) and is driven by the stacking tray module (94) to move up and down; the stacking tray support block (96) is horizontally arranged on the stacking tray slide (95) for carrying and supporting the stacked material trays; the correction component is arranged at the tray closing station (A) for limiting and correcting the material trays when stacking the material trays; The correction assembly comprises a first correction cylinder (97), a correction block (98), a second correction cylinder (910), a correction guide plate (911) and a correction column (912); the first correction cylinder (97) comprises two, the two first correction cylinders (97) are arranged on the upper frame of the material receiving bracket (91) at an interval, and are located on the rear side of the upper frame, and are arranged on the left and right sides of the closing station (A), and the output end of the first correction cylinder (97) extends obliquely toward the closing station (A); the correction block (98) is connected to the output end of the first correction cylinder (97), and an L-shaped limiting groove is provided on the inner side wall of the correction block (98) for close correction from the two sides of the material tray that are perpendicular to each other; the correction cylinder (9 10) is arranged on the front side of the upper frame of the material receiving bracket (91), and the output end is arranged in the direction of the closing station (A); the correction guide plate (911) is horizontally arranged on the second correction cylinder (910), and at least two slide grooves are arranged on the correction guide plate (911) in parallel and spaced relation; the correction column (912) includes at least two, at least two correction columns (912) are connected to the output end of the second correction cylinder (910) and pass through the slide groove upward, and the second correction cylinder (910) drives the correction column (912) to slide back and forth in the slide groove so as to correct the limited material tray from the front side; a second sensor (99) is also arranged between the first correction cylinder (97) and the second correction cylinder (910) for detecting the sensing material tray.