Full-automatic terrazzo brick stacking and conveying equipment

By designing fully automatic terrazzo brick palletizing and conveying equipment, the problems of low traditional manual operation efficiency and unstable palletizing quality have been solved, and fully automated processing of terrazzo bricks from production to palletizing has been realized, significantly improving production efficiency and palletizing efficiency. .

CN222373841UInactive Publication Date: 2025-01-21ZHENGZHOU XINSHAN MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421302369.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the manufacturing process of traditional terrazzo bricks, manual operation efficiency is low and labor intensity is high, making it difficult to meet the needs of large-scale production. The quality of manual palletization is unstable and inefficient, which restricts the level of automation and intelligence of the production line.

Method used

A fully automatic terrazzo brick palletizing and conveying equipment is designed, including a brick making machine, a brick connecting frame, a brick connecting plate, a conveyor and a double-head palletizer. Through the integration of these components, the process from making to palletizing terrazzo bricks is realized. fully automated processing.

Benefits of technology

The production efficiency is greatly improved and labor intensity is reduced. The double-head palletizer and optimized conveyor structure ensure efficient and stable palletizing efficiency, making it have extensive promotion value in practical applications.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222373841U_ABST
    Figure CN222373841U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of terrazzo brick manufacturing, particularly relates to full-automatic terrazzo brick stacking and conveying equipment, and aims to solve the problems that in the existing terrazzo brick manufacturing process, the manual stacking effect is not good enough, the efficiency is low and the like, the following scheme is provided: the full-automatic terrazzo brick stacking and conveying equipment comprises a brick making machine which is used for manufacturing terrazzo bricks; a brick receiving frame is arranged on the brick making machine in a sliding mode and used for conveying made terrazzo bricks. The full-automatic terrazzo brick stacking and conveying equipment further comprises a brick receiving plate, the brick receiving plate is used for placing manufactured terrazzo bricks, the brick receiving plate is matched with the manufactured terrazzo bricks to form finished products, the full-automatic terrazzo brick stacking and conveying equipment achieves whole-process automation from terrazzo brick manufacturing to stacking, the production efficiency is remarkably improved, and the production cost is reduced. The double-head stacker crane design and the optimized conveyor structure guarantee efficient and stable stacking efficiency, and the double-head stacker crane has wide popularization value.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of terrazzo brick production, in particular to a full-automatic terrazzo brick stacking and conveying device. Background Art

[0002] In the current building materials manufacturing industry, terrazzo tiles are widely used due to their unique decorative effects and wear resistance. However, in the traditional terrazzo tile manufacturing process, there are still the following problems:

[0003] The traditional terrazzo tile manufacturing process, from brick making to stacking, mostly relies on manual operation, which is not only inefficient but also labor-intensive and difficult to meet the needs of large-scale production. At the same time, manual stacking also has problems such as unstable stacking quality and low stacking efficiency, which seriously restricts the automation and intelligence level of terrazzo tile production lines.

[0004] In view of the above problems, the utility model document proposes a fully automatic terrazzo brick stacking and conveying equipment. Utility Model Content

[0005] The utility model aims to solve the shortcomings of the prior art in the production of terrazzo tiles, such as poor effect of manual stacking and low efficiency, and proposes a fully automatic terrazzo tile stacking and conveying device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A fully automatic terrazzo brick stacking and conveying equipment, comprising:

[0008] A brick making machine, the brick making machine is used to make terrazzo bricks, a brick receiving frame is slidably provided on the brick making machine, and the brick receiving frame is used to transport the made terrazzo bricks;

[0009] It also includes a brick joining plate, which is used to place the manufactured terrazzo bricks, and the brick joining plate cooperates with the manufactured terrazzo bricks to form a finished product;

[0010] It also includes a conveyor, which is fixedly installed on one side of the brick-making machine close to the brick-joining frame, and is arranged on the ground, and is used for conveying and stacking the brick-joining plates and finished products;

[0011] It also includes a double-headed palletizer, which is fixedly installed on one side of the brick making machine. The double-headed palletizer is provided with a first palletizer chuck and a second palletizer chuck. The first palletizer chuck and the second palletizer chuck can connect the brick panels and the finished products and perform corresponding clamping movements to complete the production and stacking of terrazzo bricks. A driving component is also provided in the double-headed palletizer, and the driving component is used to provide power for the movement of the first palletizer chuck and the second palletizer chuck.

[0012] In one possible design, the conveyor includes a conveyor belt arranged inside the conveyor, a conveying motor is fixedly installed inside the conveyor, and the conveying motor is used to drive the conveyor belt to move. A plurality of pallets are arranged on the top of the conveyor belt, and the plurality of pallets are used for palletizing finished products. A placement rack can be optionally arranged on the top of the plurality of pallets for placing brick plates.

[0013] In a possible design, the double-head palletizer is composed of a fixed frame, a first movable plate, and a second movable plate. The first movable plate and the second movable plate are both slidably arranged on the bottom inner wall of the fixed frame. The first movable plate is located above the first palletizer chuck, and the second movable plate is located above the second palletizer chuck. The bottom inner wall of the fixed frame is fixedly installed with a first horizontal drive motor and a second horizontal drive motor. The output shaft of the first horizontal drive motor is fixedly installed with a first connecting rod. The other end of the first connecting rod is slidably matched with a side slide groove of the first movable plate to drive the first movable plate to move horizontally. The output shaft of the second horizontal drive motor is fixedly installed with a first connecting rod. A second connecting rod is fixedly installed, and the other end of the second connecting rod is slidably matched with a slide groove on one side of the second moving plate, so as to drive the second moving plate to move horizontally. Connecting rods are fixedly installed on both sides of the first palletizer chuck and the second palletizer chuck, and the top ends of the two adjacent connecting rods slide through the adjacent first moving plate and the second moving plate. A first lifting motor is fixedly installed on the top of the first moving plate, and the output shaft of the first lifting motor drives the first palletizer chuck to rise and fall through a chain, and a second lifting motor is fixedly installed on the top of the second moving plate, and the output shaft of the second lifting motor drives the second palletizer chuck to rise and fall through a chain.

[0014] In a possible design, a certain distance should always be maintained between the plurality of brick-joining plates and the plurality of finished products being stacked, to ensure that the brick-joining rack has enough space to complete the pushing out.

[0015] In a possible design, the length of the pallet is greater than the sum of the lengths of the two brick connecting plates, ensuring that the top of one pallet can complete the stacking of two groups of finished products.

[0016] In a possible design, the conveyor belt length of the conveyor is at least greater than the sum of the lengths of three pallets, ensuring the proper placement of the brick plates and finished products, and facilitating the transfer of the stacked pallets.

[0017] In the present application, when in use, a plurality of pallets are manually placed on the conveyor belt of the conveyor, and then a plurality of brick receiving plates are placed on one of the pallets through a placement rack, and at the same time, an empty pallet should be ensured on the side of the brick receiving plate close to the conveying motor, and then the conveying motor is started, and the pallet is sent to one side of the brick making machine through the conveyor, ensuring that a plurality of brick receiving plates are close to the brick receiving rack and are located under the chuck of the first stacker; then the brick making machine and the double-head stacker are started, and the double-head stacker can grab the brick receiving plate through the chuck of the first stacker and put it on the brick receiving rack, and the brick receiving rack is retracted into the interior by the brick making machine, and the manufactured terrazzo bricks are stacked The brick receiving rack will then push out the finished product, and the double-head palletizer will control the second palletizer chuck to grab the brick receiving plate at the bottom of the finished product, and place the finished product on the empty pallet below; then follow the above operations to continuously process until the finished product is stacked 20 layers, then the conveyor will start again and drive the pallet forward (towards the direction of the conveying motor) by one station until two groups of finished products are stacked on one pallet; as the processing progresses, the stacked pallet will move to a position close to the conveying motor, at which point the user can manually complete the transfer of the stacked pallets and complete the transfer of the finished products.

[0018] Beneficial effects:

[0019] In the utility model, the fully automatic terrazzo brick stacking and conveying equipment realizes the fully automated processing of terrazzo bricks from production to stacking by integrating components such as a brick making machine, a brick receiving frame, a brick receiving plate, a conveyor, and a double-head stacking machine, thereby greatly improving production efficiency and reducing labor intensity; wherein the double-head stacking machine adopts two independent stacking machine clamps, which can simultaneously clamp and stack the brick receiving plate and the finished product, greatly improving the stacking efficiency;

[0020] In the utility model, the fully automatic terrazzo brick stacking and conveying equipment adopts a conveyor belt design, and the conveyor belt is driven by a conveying motor to move, thereby realizing the continuous conveying of the brick plate and the finished product. The multiple trays arranged on the conveyor belt can conveniently stack the finished products, and the reasonable design of the tray length and the conveyor length ensures the reasonable placement and transportation of the brick plate and the finished product.

[0021] In the utility model, the fully automatic terrazzo brick stacking and conveying equipment realizes the whole process automation from terrazzo brick production to stacking, which significantly improves the production efficiency and reduces the labor cost. The double-head stacker design and optimized conveyor structure ensure the efficient and stable stacking efficiency, which makes it have wide promotion value in practical applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional structural schematic diagram of a fully automatic terrazzo brick stacking and conveying device proposed by the utility model;

[0023] Figure 2 This is a three-dimensional structural schematic diagram from another perspective of a fully automatic terrazzo brick stacking and conveying device proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of a driving component of a fully automatic terrazzo brick stacking and conveying device proposed by the utility model.

[0025] In the figure: 1. Brick making machine; 2. Brick receiving frame; 3. Double-head palletizer; 4. First palletizer chuck; 5. Second palletizer chuck; 6. Conveyor; 7. Conveying motor; 8. Pallet; 9. Brick receiving plate; 10. Finished product; 11. First moving plate; 12. Second moving plate; 13. First lifting motor; 14. Second lifting motor; 15. First horizontal drive motor; 16. Second horizontal drive motor. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] Example 1

[0028] Reference Figure 1-3 A stacking and conveying equipment includes: a brick making machine 1, a brick receiving frame 2, a double-head palletizer 3, a first palletizer chuck 4, a second palletizer chuck 5, a conveyor 6, a conveying motor 7, a pallet 8, a brick receiving plate 9, a finished product 10 and other parts.

[0029] The brick making machine 1 is the main equipment for making terrazzo bricks. A brick receiving frame 2 is slidably arranged on it for conveying the manufactured terrazzo bricks to a designated position. The brick receiving plate 9 is used for placing the manufactured terrazzo bricks. The brick receiving plate 9 is combined with the manufactured terrazzo bricks to form a finished product 10.

[0030] The double-headed palletizer 3 is fixedly installed on one side of the brick making machine 1, and is provided with a first palletizer chuck 4 and a second palletizer chuck 5 for clamping and moving the brick plate 9 and the finished product 10. A driving assembly is provided in the double-headed palletizer 3 to provide power for the movement of the first palletizer chuck 4 and the second palletizer chuck 5.

[0031] The conveyor 6 is fixedly installed on one side of the brick making machine 1 close to the brick receiving frame 2 and is set on the ground for conveying and stacking the brick receiving plates 9 and the finished products 10.

[0032] A conveyor belt is provided inside the conveyor 6, and the conveyor belt is driven to move by a conveying motor 7. A plurality of pallets 8 are provided on the top of the conveyor belt for palletizing the finished products 10. A placement rack may be provided on the top of the plurality of pallets 8 for placing the brick plates 9.

[0033] The double-head palletizer 3 is composed of a fixed frame, a first movable plate 11, and a second movable plate 12. The first movable plate 11 and the second movable plate 12 are both slidably arranged on the bottom inner wall of the fixed frame. The first movable plate 11 is located above the first palletizer chuck 4, and the second movable plate 12 is located above the second palletizer chuck 5.

[0034] A first horizontal drive motor 15 and a second horizontal drive motor 16 are fixedly installed on the bottom inner wall of the fixed frame, and a first connecting rod is fixedly installed on the output shaft of the first horizontal drive motor 15, and the other end of the first connecting rod is slidably matched with a side groove of the first movable plate 11, so as to drive the first movable plate 11 to move horizontally, and a second connecting rod is fixedly installed on the output shaft of the second horizontal drive motor 16, and the other end of the second connecting rod is slidably matched with a side groove of the second movable plate 12, so as to drive the second movable plate 12 to move horizontally.

[0035] Connecting rods are fixedly installed on both sides of the first palletizer chuck 4 and the second palletizer chuck 5, and the top ends of the two adjacent connecting rods slide through the adjacent first movable plate 11 and the second movable plate 12. A first lifting motor 13 is fixedly installed on the top of the first movable plate 11, and the output shaft of the first lifting motor 13 drives the first palletizer chuck 4 to be lifted and lowered through a chain. A second lifting motor 14 is fixedly installed on the top of the second movable plate 12, and the output shaft of the second lifting motor 14 drives the second palletizer chuck 5 to be lifted and lowered through a chain.

[0036] The present application can be used in the field of terrazzo brick manufacturing technology, and can also be used in other fields applicable to the present application.

[0037] Example 2

[0038] refer to Figure 1 , 2 , based on the improvement of Example 1: a fully automatic terrazzo brick stacking and conveying device, which is applied to the field of terrazzo brick production technology;

[0039] In order to ensure that the brick receiving frame 2 has enough space to complete the pushing out, a certain distance should always be maintained between the plurality of brick receiving plates 9 and the plurality of finished products 10 being stacked.

[0040] The length of the pallet 8 is greater than the sum of the lengths of the two brick connecting plates 9, ensuring that the top of one pallet 8 can complete the stacking of two groups of finished products 10, wherein one group of finished products 10 is formed by stacking 20 layers of finished products 10.

[0041] The conveyor belt length of the conveyor 6 is at least greater than the sum of the lengths of the three pallets 8, ensuring the reasonable placement of the brick connecting plates 9 and the finished products 10, and facilitating the transfer of the stacked pallets 8.

[0042] The working principle and usage process of this technical solution are as follows:

[0043] When in use, a plurality of pallets 8 are manually placed on the conveyor belt of the conveyor 6, and then a plurality of brick receiving plates 9 are placed on one of the pallets 8 through a placement rack. At the same time, an empty pallet 8 should be ensured on the side of the brick receiving plate 9 close to the conveying motor 7. Then the conveying motor 7 is started, and the pallet 8 is sent to one side of the brick making machine 1 through the conveyor 6, ensuring that a plurality of brick receiving plates 9 are close to the brick receiving rack 2 and are located under the first stacker chuck 4; then the brick making machine 1 and the double-head stacker 3 are started, and the double-head stacker 3 can grab the brick receiving plate 9 through the first stacker chuck 4 and put it on the brick receiving rack 2. The brick receiving rack 2 is retracted into the interior by the brick making machine 1 to place the prepared terrazzo bricks. , then the brick receiving frame 2 will push out the finished product 10, the double-head palletizer 3 will control the second palletizer chuck 5 to grab the brick receiving plate 9 at the bottom of the finished product 10, and place the finished product 10 on the empty pallet 8 below; then according to the above operation, the processing is carried out continuously until the finished product 10 is stacked 20 layers, the conveyor 6 will start again, and drive the pallet 8 to move forward (towards the direction of the conveying motor 7) by one station until two groups of finished products 10 are stacked on one pallet 8; as the processing progresses, the stacked pallet 8 will move to a position close to the conveying motor 7, at which time the user can manually complete the transfer of the stacked pallet 8 and complete the transfer of the finished product 10.

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic terrazzo brick stacking and conveying equipment, characterized in that: include: A brick making machine (1), the brick making machine (1) is used to make terrazzo bricks, a brick receiving frame (2) is slidably provided on the brick making machine (1), and the brick receiving frame (2) is used to transport the made terrazzo bricks; It also includes a brick joining plate (9), the brick joining plate (9) is used to place the manufactured terrazzo bricks, the brick joining plate (9) cooperates with the manufactured terrazzo bricks to form a finished product (10); It also includes a conveyor (6), which is fixedly installed on one side of the brick making machine (1) close to the brick receiving frame (2), and the conveyor (6) is set on the ground. The conveyor (6) is used to transport and stack the brick receiving plates (9) and finished products (10); The invention also comprises a double-headed palletizer (3), which is fixedly mounted on one side of the brick making machine (1), and is provided with a first palletizer chuck (4) and a second palletizer chuck (5), and the first palletizer chuck (4) and the second palletizer chuck (5) are capable of docking the brick plate (9) and the finished product (10) to perform corresponding clamping movements, so as to complete the production and palletizing of the terrazzo bricks; and a driving component is also provided in the double-headed palletizer (3), and the driving component is used to provide power for the movement of the first palletizer chuck (4) and the second palletizer chuck (5).

2. The fully automatic terrazzo brick stacking and conveying equipment according to claim 1 is characterized in that: The conveyor (6) includes a conveyor belt arranged inside the conveyor (6). A conveyor motor (7) is fixedly installed inside the conveyor (6). The conveyor motor (7) is used to drive the conveyor belt to move. A plurality of pallets (8) are arranged on the top of the conveyor belt. The plurality of pallets (8) are used to stack the finished products (10). A placement rack can be optionally arranged on the top of the plurality of pallets (8) for placing the brick connecting plate (9).

3. The fully automatic terrazzo brick stacking and conveying equipment according to claim 1 is characterized in that: The double-head palletizer (3) is composed of a fixed frame, a first movable plate (11), and a second movable plate (12). The first movable plate (11) and the second movable plate (12) are both slidably arranged on the bottom inner wall of the fixed frame. The first movable plate (11) is located above the first palletizer clamp (4), and the second movable plate (12) is located above the second palletizer clamp (5). The bottom inner wall of the fixed frame is fixedly installed with a first horizontal drive motor (15) and a second horizontal drive motor (16). The output shaft of the first horizontal drive motor (15) is fixedly installed with a first connecting rod. The other end of the first connecting rod is slidably matched with a side slide groove of the first movable plate (11) for driving the first movable plate (11) to move horizontally. The output shaft of the second horizontal drive motor (16) is fixedly installed with a first connecting rod. A second connecting rod is provided, the other end of which is slidably matched with a slide groove on one side of the second movable plate (12) to drive the second movable plate (12) to move horizontally. Connecting rods are fixedly installed on both sides of the first palletizer chuck (4) and the second palletizer chuck (5). The top ends of the two adjacent connecting rods slide through the adjacent first movable plate (11) and the second movable plate (12). A first lifting motor (13) is fixedly installed on the top of the first movable plate (11). The output shaft of the first lifting motor (13) drives the first palletizer chuck (4) to move up and down through a chain. A second lifting motor (14) is fixedly installed on the top of the second movable plate (12). The output shaft of the second lifting motor (14) drives the second palletizer chuck (5) to move up and down through a chain.

4. The fully automatic terrazzo brick stacking and conveying equipment according to claim 2 is characterized in that: A certain distance should always be maintained between the plurality of brick-joining plates (9) and the plurality of finished products (10) being stacked, to ensure that the brick-joining frame (2) has enough space to complete the pushing out.

5. The fully automatic terrazzo brick stacking and conveying equipment according to claim 4 is characterized in that: The length of the pallet (8) is greater than the sum of the lengths of the two brick connecting plates (9), ensuring that the top of one pallet (8) can complete the stacking of two groups of finished products (10).

6. The fully automatic terrazzo brick stacking and conveying equipment according to claim 5 is characterized in that: The conveyor belt length of the conveyor (6) is at least greater than the sum of the lengths of the three pallets (8), ensuring the reasonable placement of the brick connecting plate (9) and the finished product (10), and facilitating the transfer of the stacked pallets (8).