Online collecting and automatic packaging linkage system for web of blowing-carding machine

By designing cleaning combed cotton machine cotton cotton nets online to collect automatic packaging linkage systems, using multiple clear comb and combed cotton components and packaging components, solving the high cost and safety hazards of artificially disconnected and packaged in existing technologies to achieve the realization The rapid combing and automatic packaging of fibers improved work efficiency and safety.

CN222389984UActive Publication Date: 2025-01-24JIANGSU DASHENG GROUP +1
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Patent Information

Application Number
CN202421103283.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-24
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing carding machine needs to be manually torn and packed when reusing tampons, resulting in high production costs, high quality and safety risks, and prone to problems of excessively long back strips.

Method used

Design an automatic packaging linkage system for the online collection of cotton webs of blowing and carding machines, including a packaging component and multiple blowing and carding components. It is connected to the packaging component through the main air duct, and uses relay fans, carding machines, transparent soft Components such as pipes, branch pipes, automatic balers, condensers and cotton hoppers realize rapid carding and automatic baling of fibers.

Benefits of technology

It improves the work efficiency of workers, eliminates quality and safety hazards, reduces the waste of manual operations, and realizes online collection and automatic packaging of cotton webs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cotton web on-line collecting and automatic packaging linkage system of a blowing-carding machine, which belongs to the technical field of textile equipment and comprises a packaging component and a plurality of blowing-carding cotton carding components, the blowing-carding cotton carding components are connected with the packaging component through a main blast pipe, a relay fan is arranged on the main blast pipe, and the relay fan is connected with the packaging component. The blowing-carding cotton carding assembly is used for carding fibers; the packaging assembly is used for packaging the carded fibers; by means of the packaging assembly and the blowing-carding assembly, fibers can be rapidly processed and packaged, the working efficiency of workers is improved, and quality and potential safety hazards are eliminated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile equipment, and in particular relates to an online collection and automatic packaging linkage system for cotton webs of a cleaning and carding machine. Background Art

[0002] When the original cleaning and carding unit combs the returned cotton slivers for reuse, the cotton slivers need to be manually torn apart, and in order to prevent safety and quality risks, the length of the torn cotton slivers is generally controlled within 20CM, and then the torn cotton slivers are manually packed into bundles, and then the packed recycled cotton slivers are placed on a plate for reuse according to the spinning process requirements, resulting in a large waste of labor and other production costs and quality and safety hazards. In addition, sometimes the returned slivers are too long due to the carelessness of employees when pulling the slivers, and the long returned slivers are easy to cause the rollers and beaters of the cleaning and carding unit to wrap around. The occurrence of the wrapping problem has a great impact on the safe production of the cleaning and carding unit and the quality of the cotton slivers.

[0003] Therefore, how to provide a more automated online collection and automatic packaging linkage system for a cotton web of a cleaning and carding machine is a problem that technical personnel in this field need to solve urgently. Utility Model Content

[0004] The main purpose of the utility model is to provide a cotton web online collection and automatic packaging linkage system for a cleaning and carding machine to solve the above technical problems. The device can comb fibers and pack them more quickly through the packaging component and the cleaning and carding component, thereby improving the work efficiency of workers and eliminating quality and safety hazards.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A cotton web online collection and automatic packaging linkage system of a cleaning and combing machine comprises a packaging component and a plurality of cleaning and combing components. The plurality of cleaning and combing components are connected to the packaging component through a main air duct, a relay fan is arranged on the main air duct, the cleaning and combing components are used for combing fibers; and the packaging component is used for packaging the combed fibers.

[0007] Furthermore, the cleaning and combing assembly includes a cotton carding machine, a transparent hose and a branch pipe. The cotton carding machine is provided with a cotton guiding leather ring outlet, the cotton guiding leather ring outlet is connected to the transparent hose through an inlet magnet, the other end of the transparent hose is connected to one end of the branch pipe, and the other end of the branch pipe is connected to the main air duct.

[0008] Furthermore, the packaging assembly includes an automatic packaging machine, a cotton condenser and a cotton bucket. The automatic packaging machine is provided with a cotton bucket, the top of the cotton bucket is connected to the cotton condenser, and the cotton condenser is connected to the main air duct.

[0009] Furthermore, the automatic baler is also provided with a load-unloading warning light.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] The utility model can comb fibers and carry out packaging more quickly through the packaging component and the cleaning and combing component, thereby improving the work efficiency of workers and eliminating quality and safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 This is a schematic diagram of the structure of a carding machine.

[0015] Figure 3 It is a schematic diagram of the structure of a transparent hose.

[0016] Figure 4 This is a schematic diagram of the structure of the branch pipe.

[0017] Figure 5 This is a schematic diagram of the electrical principle of the automatic packaging linkage system.

[0018] Figure 6 This is a schematic diagram of the electrical principle of the connection between the automatic baling linkage system and the carding machine.

[0019] Figure 7 This is a schematic diagram of the electrical principle of the broken cotton bar signal of the carding machine.

[0020] Figure 8 This is a schematic diagram of the electrical principle of the carding machine doffer speed signal.

[0021] Among them, 1-automatic baling machine, 2-unloading warning light, 3-cotton carding machine, 3.1-cotton guide leather ring outlet, 4-inlet magnet, 5-transparent hose, 6-branch pipe, 7-main air duct, 8-relay fan, 9-cotton condenser, 10-cotton bucket. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 4 As shown, the utility model provides an automatic packaging linkage system for online collection of cotton webs of a cleaning and combing machine, comprising a packaging component and multiple cleaning and combing components, multiple cleaning and combing components are connected to the packaging component through a main air duct 7, and a relay fan 8 is arranged on the main air duct 7. The cleaning and combing components are used for combing fibers; the packaging component is used for packaging the combed fibers; the relay fan 8 is used for outputting wind power and driving the fibers to flow.

[0024] In this embodiment, the cleaning and combing assembly includes a carding machine 3, a transparent hose 5 and a branch pipe 6. The carding machine 3 is provided with a cotton guide leather ring outlet 3.1, and the cotton guide leather ring outlet 3.1 is connected to the transparent hose 5 through an inlet magnet 4. The other end of the transparent hose 5 is connected to one end of the branch pipe 6, and the other end of the branch pipe 6 is connected to the main air duct 7; the transparent hose 5 makes it easier to change the outflow direction of the fiber.

[0025] In this embodiment, the packaging component includes an automatic packaging machine 1, a cotton condenser 9 and a cotton bucket 10. The automatic packaging machine 1 is provided with a cotton bucket 10. The top of the cotton bucket 10 is connected to the cotton condenser 9, and the cotton condenser 9 is connected to the main air duct 7. The cotton condenser 9 is used for combing and collecting cotton; the cotton bucket 10 is used for guiding the fibers so that the fibers enter the automatic packaging machine 1; the automatic packaging machine 1 is used for packaging the fibers.

[0026] In this embodiment, the automatic packaging machine 1 is also provided with a load unloading warning light 2 for reminding the user of the working status of the automatic packaging linkage system.

[0027] Working principle: The fibers are collected and combed in the carding machine 3, and the combed fibers are discharged into the transparent hose 5 from the cotton guide leather ring outlet 3.1, and enter the branch pipe 6 through the transparent hose 5, and finally gathered in the main air duct 7. The fibers are sent to the condenser 9 above the automatic baling machine 1 through the relay fan 8. The fibers in the condenser 9 fall into the cotton bucket 10 and are fed into the automatic baling machine 1, thereby realizing online collection and automatic baling of the cotton web. When the automatic baling machine 1 is full, the unloading warning light 2 alarms to prompt the user.

[0028] When the automatic baler 1 is in use, the cotton bucket 10 above is quickly filled, and the fibers in the cotton bucket 10 above the automatic baler 1 that is performing the baling action cannot fall. At this time, the carding machine 3 must be turned off manually, and the carding machine 3 must be turned on again to run the normal operation program after the automatic baler 1 finishes baling.

[0029] Figure 5 This is the electrical principle diagram of the automatic packaging linkage system; Figure 6 It is a schematic diagram of the electrical principle of the carding machine when it is connected in the automatic packaging linkage system, wherein the automatic packaging linkage system is provided with multiple carding machines, and the electrical principles of the carding machines are the same; Figure 7 This is the electrical principle diagram of the carding machine's broken bar signal; Figure 8 This is a schematic diagram of the electrical principle of the carding machine doffer speed signal.

[0030] A signal is output to the k0 relay coil through the HL signal output point Q11 of the PLC in the unloading warning light 2, the normally open contact of relay k1 is closed, the relay coils k1, k2, k3, k4... are energized, the normally open contacts of relays k1, k2, k3, k4... are closed, and the broken strip signal and the doffer speed signal are controlled, thereby realizing the overall linkage between the automatic baling machine 1 and the multiple carding machines 3.

[0031] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A cotton web online collection and automatic packaging linkage system for a blowing and carding machine, characterized in that: It comprises a packing component and a plurality of cleaning and combing components, wherein the plurality of cleaning and combing components are connected to the packing component via a main air duct (7), and a relay fan (8) is arranged on the main air duct (7). The cleaning and combing components are used for combing fibers; and the packing component is used for packing the combed fibers.

2. The cotton web online collection and automatic packaging linkage system of the blowing-carding and carding machine according to claim 1 is characterized by: The cleaning and combing assembly comprises a cotton carding machine (3), a transparent hose (5) and a branch pipe (6); the cotton carding machine (3) is provided with a cotton guide leather ring outlet (3.1); the cotton guide leather ring outlet (3.1) is connected to the transparent hose (5) via an inlet magnet (4); the other end of the transparent hose (5) is connected to one end of the branch pipe (6); and the other end of the branch pipe (6) is connected to the main air duct (7).

3. The cotton web online collection and automatic packaging linkage system of the blowing-carding and combing machine according to claim 1 is characterized by: The packaging assembly comprises an automatic packaging machine (1), a cotton condenser (9) and a cotton bucket (10). The automatic packaging machine (1) is provided with a cotton bucket (10), the top end of the cotton bucket (10) is connected to the cotton condenser (9), and the cotton condenser (9) is connected to the main air duct (7).

4. The cotton web online collection and automatic packaging linkage system of the blowing-carding and combing machine according to claim 3 is characterized by: The automatic baler (1) is also provided with a load-unloading warning light (2).