Waste heat recovery device of sizing machine

By designing a slurry machine residual heat recovery device that contains a gauze, heating layer, heating layer, thermal cover, etc., it solves the problem of difficulty recycling and use of condensate water.

CN222390065UActive Publication Date: 2025-01-24XIANGYANG TAISHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202421167692.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-24
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

In the existing sizing machine technology, the condensate water has waste heat but is difficult to recycle and steam at the same time, resulting in waste heat waste.

Method used

Design a yarn waste heat recovery device, including the gauze, heating layer, the heating cover, the heating cover, the water collection groove, the thermal insulation pipe, the cavity, the water conductor, the gas pipe and the fan. The heat is entered into the empty cavity through the water conductor and the vapor pipeline.

Benefits of technology

The common recycling and utilization of thermal and condensed water was achieved, and the waste heat of condensate water was avoided, and energy efficiency was improved through circulating recycling.

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Abstract

The utility model relates to the technical field of sizing machines, and discloses a sizing machine waste heat recovery device which comprises a sizing groove, a heating layer is fixedly connected to the inner wall of the sizing groove, a heat conduction cover is fixedly connected to the top of the sizing groove, a water collection groove is fixedly connected to the inner wall of the heat conduction cover, and a heat preservation pipe is fixedly connected to the top of the heat conduction cover. A cavity is reserved in the sizing groove. The waste heat utilization device has the advantages that along with rising of steam, the heat conduction cover absorbs the steam, steam diffusion is avoided, the steam is condensed, condensed water with temperature flows into the water collecting tank and flows into the cavity along the water guide pipe for waste heat utilization, meanwhile, hot air enters the air conveying pipe from the heat preservation pipe and enters the cavity along the connecting pipe for waste heat utilization, and the waste heat utilization efficiency is improved. And after entering the cavity, the condensed water can be heated by the heating layer, so that the slurry can be conveniently heated, hot air and the condensed water can be jointly recycled, and waste of waste heat of the condensed water is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of sizing machines, in particular to a waste heat recovery device for sizing machines. Background Art

[0002] The sizing machine is a process for sizing the yarn before weaving. It is used to improve the toughness, strength and surface smoothness of the yarn. It is an indispensable process for treating the yarn before weaving. When sizing the yarn, the slurry in the sizing tank needs to be heated to 90℃-95℃ with steam.

[0003] In the prior art, Chinese Patent Publication No. CN220166443U discloses a slurry tank heating device for a sizing machine, including a frame and a slurry tank, wherein a heating interlayer is provided in the bottom and / or the surrounding side walls of the slurry tank, and the heating interlayer steam trap and the hot steam recovery pipe are connected to the high-temperature steam exhaust port of the drying equipment. By introducing the high-temperature water vapor discharged from the drying room into the interlayer of the slurry tank to heat the slurry, the amount of steam required for slurry heating is significantly reduced, the high-temperature water vapor discharged from the drying room is recycled and utilized, and the unnecessary loss and waste of heat from the high-temperature water vapor is avoided. At the same time, by reducing the use of traditional steam, it is beneficial to control the temperature of the slurry, and the concentration and viscosity changes of the slurry caused by the mixing of condensed water are greatly reduced, which saves energy while ensuring the stability of sizing. After the heat exchange is completed in the tank body, the high-temperature water vapor with a lowered temperature forms condensed water, which returns to the water storage tank and is used for slurry adjustment or as a boiler to supplement hot water.

[0004] However, when the utility model is actually used, the condensed water formed has waste heat due to the contact with steam. The device sends the warm condensed water into the water storage tank, which may cause waste of water temperature waste heat. When sizing the yarn, it is not convenient to directly recycle the steam and condensed water at the same time, so improvement is needed. Utility Model Content

[0005] The utility model aims to provide a waste heat recovery device for a sizing machine, which has the effect of enabling hot air and condensed water to be recovered and utilized together, thereby avoiding waste of waste heat of condensed water.

[0006] The above technical purpose of the utility model is achieved through the following technical scheme: a waste heat recovery device for a sizing machine, comprising a sizing trough, the inner wall of the sizing trough is fixedly connected to a heating layer, the top of the sizing trough is fixedly connected to a heat conductive cover, the inner wall of the heat conductive cover is fixedly connected to a water collecting trough, the top of the heat conductive cover is fixedly connected to a heat preservation pipe, a cavity is left inside the sizing trough, the bottom of the heat conductive cover is fixedly connected to a water guide pipe, the bottom of the heat preservation pipe is fixedly connected to an air supply pipe, the bottom of the air supply pipe is fixedly connected to a connecting pipe, one side of the sizing trough is fixedly connected to a bellows, the inner wall of the bellows is fixedly connected to a fan, and one end of the fan is fixedly connected to an air inlet pipe.

[0007] By adopting the above technical scheme, the slurry is heated by the heating layer in the sizing trough to form steam. The staff starts the fan to suck the air through the air inlet pipe, and a negative pressure is generated in the cavity, thereby generating suction at the insulation pipe. As the steam rises, the heat conductive cover absorbs the steam to prevent steam diffusion. The steam is condensed, and the warm condensed water flows into the water collecting tank and flows into the cavity along the water guide pipe for waste heat utilization. At the same time, the hot air enters the gas transmission pipe from the insulation pipe and enters the cavity along the connecting pipe for waste heat utilization. After entering the cavity, the condensed water can be heated by the heating layer, which is convenient for heating the slurry, so that the hot air and condensed water can be recycled together to avoid waste of waste heat of the condensed water.

[0008] The utility model is further configured as follows: an air outlet pipe is fixedly connected to the bottom of the fan, and the air outlet pipe extends to the outer surface of the bellows.

[0009] By adopting the above technical solution, the condensed water is heated and steam is formed again inside the cavity. The steam from the air outlet box is transported to the bottom of the heat conductive cover for recycling.

[0010] The utility model is further configured as follows: a heat-insulating layer is fixedly connected to the outer surface of the heat-conducting cover, and a high-temperature resistant layer is fixedly connected to the outer surface of the heat-insulating layer.

[0011] By adopting the above technical solution, the heat-insulating layer enables the heat-conducting cover to have a heat-insulating effect, thereby reducing the heat loss of hot air, and the high-temperature resistant layer enables the heat-conducting cover to withstand high temperatures.

[0012] The utility model is further configured as follows: a rack rod is fixedly connected to the inner wall of the heat-conducting cover, and a condensation plate is fixedly connected to the bottom of the rack rod.

[0013] By adopting the above technical solution, the rack rods support the condensation plate, and the steam contacts and condenses the condensation plate.

[0014] The utility model is further configured as follows: the outer surface of the condensation plate is provided with through holes, and the number of the through holes is several.

[0015] By adopting the above technical solution, hot air is sucked away through the through holes, and condensed water flows along the inclined angle of the condensation plate.

[0016] The utility model is further configured as follows: a drainage pipe is fixedly connected to the outer surface of the sizing trough, and a support frame is fixedly connected to the outer surface of the sizing trough.

[0017] By adopting the above technical solution, the heated condensed water can be discharged from the drain pipe, and the hot water can be easily connected to other equipment to provide heat.

[0018] The utility model is further configured as follows: the top of the support frame is fixedly connected to the heat conductive cover, and the number of the support frames is two.

[0019] By adopting the above technical solution, the support frame supports the heat conductive cover, and the support is relatively stable.

[0020] The utility model is further configured as follows: a heat preservation cotton is fixedly connected to the outer surface of the water pipe, and a heat insulation layer is fixedly connected to the inner wall of the water pipe.

[0021] By adopting the above technical solution, the thermal insulation cotton insulates the water pipe, and the loss of condensed water temperature is reduced under the joint action of the thermal insulation layer.

[0022] The utility model is further configured as follows: a support plate is fixedly connected to the bottom of the sizing trough, and the number of the support plates is two.

[0023] By adopting the above technical solution, the support plate makes the bottom of the sizing trough more stable and plays a supporting role.

[0024] The utility model is further configured as follows: an anti-slip layer is provided at the bottom of the support plate, and a guide roller is provided on the inner wall of the sizing groove.

[0025] By adopting the above technical solution, the guide roller guides the yarn so that it can be sized.

[0026] The beneficial effects of the utility model are:

[0027] 1. The utility model, through the coordinated arrangement among the sizing trough, the heating layer, the heat-conducting cover, the water collecting trough, the insulation pipe, the cavity, the water pipe, the air pipe, the connecting pipe, the bellows, the fan and the air inlet pipe, can generate negative pressure in the cavity when the device is in use, thereby generating suction at the insulation pipe. As the steam rises, the heat-conducting cover absorbs the steam to prevent steam diffusion. After the steam is condensed, the warm condensed water flows into the water collecting trough and flows into the cavity along the water pipe for waste heat utilization. At the same time, the hot air enters the air pipe from the insulation pipe and flows into the cavity along the connecting pipe for waste heat utilization. After entering the cavity, the condensed water can be heated by the heating layer, which is convenient for heating the slurry, so that the hot air and the condensed water can be recycled together to avoid the waste heat of the condensed water.

[0028] 2. The utility model, through the coordinated arrangement of the air outlet pipe, the thermal insulation layer, the high temperature resistant layer, the frame rod, the condensation plate, the through hole, the drain pipe, the support frame, the thermal insulation cotton, the heat insulation layer, the support plate and the guide roller, can make the condensed water be heated and form steam again inside the cavity when the device is in use, and the steam in the air outlet pipe box is transported to the bottom of the heat conductive cover for recycling and utilization; the thermal insulation layer makes the heat conductive cover have a heat insulation effect and reduces the loss of heat from the hot air; the high temperature resistant layer makes the heat conductive cover able to withstand high temperature; the heated condensed water can be discharged from the drain pipe, and the hot water can be easily connected to other equipment to provide heat; the thermal insulation cotton insulates the water pipe and reduces the loss of the condensed water temperature under the joint action of the thermal insulation layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 It is a schematic diagram of the structure of the utility model;

[0031] Figure 2 This is a schematic diagram of the structure of the heat-conducting cover of the utility model;

[0032] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0033] Figure 4 This is a schematic diagram of the structure of the thermal insulation cotton of the utility model.

[0034] In the figure, 1, sizing trough; 2, heating layer; 3, heat-conducting cover; 4, water collecting trough; 5, insulation pipe; 6, cavity; 7, water pipe; 8, air pipe; 9, connecting pipe; 10, bellows; 11, fan; 12, air inlet pipe; 13, air outlet pipe; 14, insulation layer; 15, high temperature resistant layer; 16, rack; 17, condensation plate; 18, through hole; 19, drain pipe; 20, support frame; 21, insulation cotton; 22, thermal insulation layer; 23, support plate; 24, guide roller. DETAILED DESCRIPTION

[0035] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] reference Figure 1-4A waste heat recovery device for a sizing machine comprises a sizing trough 1, the inner wall of the sizing trough 1 is fixedly connected with a heating layer 2, the top of the sizing trough 1 is fixedly connected with a heat conductive cover 3, the inner wall of the heat conductive cover 3 is fixedly connected with a water collecting tank 4, the top of the heat conductive cover 3 is fixedly connected with a heat preservation pipe 5, a cavity 6 is left inside the sizing trough 1, the bottom of the heat conductive cover 3 is fixedly connected with a water guide pipe 7, the bottom of the heat preservation pipe 5 is fixedly connected with an air supply pipe 8, the bottom of the air supply pipe 8 is fixedly connected with a connecting pipe 9, a side of the sizing trough 1 is fixedly connected with a bellows 10, the inner wall of the bellows 10 is fixedly connected with a fan 11, one end of the fan 11 is fixedly connected with an air inlet pipe 12, the slurry is heated by the heating layer 2 in the sizing trough 1 to form steam, and the staff starts the fan 11, thereby the air inlet pipe 12 Suction is performed, and negative pressure is generated in the cavity 6, so that suction is generated at the insulation pipe 5. As the steam rises, the heat-conducting cover 3 absorbs the steam to prevent the steam from diffusing. The steam is condensed, and the warm condensed water flows into the water collecting tank 4, and flows into the cavity 6 along the water guide pipe 7 for waste heat utilization. At the same time, the hot air enters the gas transmission pipe 8 from the insulation pipe 5, and enters the cavity 6 along the connecting pipe 9 for waste heat utilization. After entering the cavity, the condensed water can be heated by the heating layer 2, which is convenient for heating the slurry, so that the hot air and condensed water can be recycled together to avoid wasting the waste heat of the condensed water. The bottom of the fan 11 is fixedly connected with an air outlet pipe 13, and the air outlet pipe 13 extends to the outer surface of the bellows 10. The condensed water is heated and forms steam again inside the cavity 6, and the outlet The steam in the air duct 13 is transported to the bottom of the heat-conducting cover 3 for recycling. The outer surface of the heat-conducting cover 3 is fixedly connected with a heat-insulating layer 14. The outer surface of the heat-insulating layer 14 is fixedly connected with a high-temperature resistant layer 15. The heat-insulating layer 14 makes the heat-conducting cover 3 have a heat-insulating effect and reduces the heat loss of hot air. The high-temperature resistant layer 15 enables the heat-conducting cover 3 to withstand high temperatures. The inner wall of the heat-conducting cover 3 is fixedly connected with a rack rod 16. The bottom of the rack rod 16 is fixedly connected with a condensation plate 17. The rack rod 16 supports the condensation plate 17. The steam contacts and condenses with the condensation plate 17. The outer surface of the condensation plate 17 is provided with through holes 18. The number of through holes 18 is several. The hot air is sucked away through the through holes 18. The condensed water flows along the inclination angle of the condensation plate 17. The outer surface of the sizing trough 1 is fixed A drain pipe 19 is connected, and a support frame 20 is fixedly connected to the outer surface of the sizing trough 1. The heated condensed water can be discharged from the drain pipe 19, and the hot water is convenient to be connected to other equipment to provide heat. The top of the support frame 20 is fixedly connected to the heat-conducting cover 3. There are two support frames 20. The support frame 20 supports the heat-conducting cover 3, and the support is relatively stable. The outer surface of the water pipe 7 is fixedly connected with a heat-insulating cotton 21, and the inner wall of the water pipe 7 is fixedly connected with a heat-insulating layer 22. The heat-insulating cotton 21 insulates the water pipe 7, and the loss of condensed water temperature is reduced under the joint action of the heat-insulating layer 22. The bottom of the sizing trough 1 is fixedly connected with a support plate 23. There are two support plates 23. The support plate 23 makes the bottom of the sizing trough 1 more stable and plays a supporting role.The bottom of the support plate 23 is provided with an anti-slip layer, and the inner wall of the sizing trough 1 is provided with a guide roller 24, which guides the yarn so as to perform sizing.

[0037] In the utility model, through the coordinated arrangement among the sizing trough 1, the heating layer 2, the heat-conducting cover 3, the water collecting trough 4, the heat-insulating pipe 5, the cavity 6, the water-conducting pipe 7, the air delivery pipe 8, the connecting pipe 9, the bellows 10, the fan 11 and the air inlet pipe 12, when the device is in use, the slurry is heated by the heating layer 2 in the sizing trough 1, thereby forming steam, and the staff starts the fan 11, so that the air inlet pipe 12 is sucked, and negative pressure is generated in the cavity 6, so that suction is generated at the heat-insulating pipe 5, and as the steam rises, the heat-conducting cover 3 absorbs the steam to avoid Steam diffuses, and after condensation, the condensed water with temperature flows into the water collecting tank 4, flows into the cavity 6 along the water guide pipe 7 for waste heat utilization, and at the same time, the hot air enters the gas transmission pipe 8 from the insulation pipe 5, and enters the cavity 6 along the connecting pipe 9 for waste heat utilization. After entering the cavity, the condensed water can be heated by the heating layer 2, which is convenient for heating the slurry, so that the hot air and condensed water can be recycled together, avoiding the waste heat of the condensed water. Through the outlet pipe 13, the insulation layer 14, the high temperature resistant layer 15, the rack 16, the condensation plate 17, the through hole 18 The coordinated arrangement between the drain pipe 19, the support frame 20, the heat-insulating cotton 21, the heat-insulating layer 22, the support plate 23 and the guide roller 24 enables the condensed water to be heated and form steam again inside the cavity 6 when the device is in use, and the steam is transported to the bottom of the heat-conducting cover 3 by the air outlet pipe 13, so as to be recycled. The heat-insulating layer 14 enables the heat-conducting cover 3 to have a heat-insulating effect and reduce the loss of heat from the hot air. The high-temperature resistant layer 15 enables the heat-conducting cover 3 to withstand high temperatures. The frame rod 16 supports the condensing plate 17, and the steam is connected to the condensing plate 17. When condensation occurs, the hot air is sucked away through the through hole 18, and the condensed water flows along the inclination angle of the condensation plate 17. The heated condensed water can be discharged from the drain pipe 19, and the hot water is convenient for connecting to other equipment to provide heat. The support frame 20 supports the heat-conducting cover 3, and the support is relatively stable. The thermal insulation cotton 21 insulates the water pipe 7, and under the joint action of the thermal insulation layer 22, the loss of condensed water temperature is reduced. The support plate 23 makes the bottom stability of the sizing trough 1 stronger and plays a supporting role. The guide roller 24 guides the yarn to make it sizing.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste heat recovery device for a sizing machine, comprising a sizing tank (1), characterized in that: The inner wall of the sizing trough (1) is fixedly connected to a heating layer (2), the top of the sizing trough (1) is fixedly connected to a heat-conducting cover (3), the inner wall of the heat-conducting cover (3) is fixedly connected to a water collecting trough (4), the top of the heat-conducting cover (3) is fixedly connected to a heat-insulating pipe (5), a cavity (6) is left inside the sizing trough (1), the bottom of the heat-conducting cover (3) is fixedly connected to a water-conducting pipe (7), the bottom of the heat-insulating pipe (5) is fixedly connected to an air supply pipe (8), the bottom of the air supply pipe (8) is fixedly connected to a connecting pipe (9), a side surface of the sizing trough (1) is fixedly connected to a bellows (10), the inner wall of the bellows (10) is fixedly connected to a fan (11), and one end of the fan (11) is fixedly connected to an air inlet pipe (12).

2. A waste heat recovery device for a sizing machine according to claim 1, characterized in that: An air outlet pipe (13) is fixedly connected to the bottom of the fan (11), and the air outlet pipe (13) extends to the outer surface of the wind box (10).

3. The waste heat recovery device for a sizing machine according to claim 1, characterized in that: The outer surface of the heat-conducting cover (3) is fixedly connected to a heat-insulating layer (14), and the outer surface of the heat-insulating layer (14) is fixedly connected to a high-temperature resistant layer (15).

4. The waste heat recovery device for a sizing machine according to claim 1, characterized in that: The inner wall of the heat-conducting cover (3) is fixedly connected to a rack rod (16), and the bottom of the rack rod (16) is fixedly connected to a condensation plate (17).

5. A waste heat recovery device for a sizing machine according to claim 4, characterized in that: The outer surface of the condensation plate (17) is provided with through holes (18), and the number of the through holes (18) is several.

6. The waste heat recovery device for a sizing machine according to claim 1, characterized in that: A drainage pipe (19) is fixedly connected to the outer surface of the sizing trough (1), and a support frame (20) is fixedly connected to the outer surface of the sizing trough (1).

7. A waste heat recovery device for a sizing machine according to claim 6, characterized in that: The top of the support frame (20) is fixedly connected to the heat-conducting cover (3), and the number of the support frames (20) is two.

8. The waste heat recovery device for a sizing machine according to claim 1, characterized in that: The outer surface of the water conduit (7) is fixedly connected with a heat-insulating cotton (21), and the inner wall of the water conduit (7) is fixedly connected with a heat-insulating layer (22).

9. The waste heat recovery device for a sizing machine according to claim 1, characterized in that: A support plate (23) is fixedly connected to the bottom of the sizing trough (1), and the number of the support plates (23) is two.

10. A waste heat recovery device for a sizing machine according to claim 9, characterized in that: The bottom of the support plate (23) is provided with an anti-slip layer, and the inner wall of the sizing trough (1) is provided with a guide roller (24).

Citation Information

Patent Citations

  • Heating device for size tank of sizing machine

    CN220166443U