High-efficiency feeding device for gear machining
By designing a gear processing device that includes a machining platform, clip holding block, driving gear, synchronous belt, and buffer component, it solves the problem of loading and unloading workpiece of gear processing machine tools in existing technologies. Automation and feeding improve the efficiency and safety of processing.
Patent Information
- Application Number
- CN202420868569.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In the prior art, the loading and unloading workpieces of gear processing machine tools mainly rely on manual operations, resulting in high labor intensity, low production efficiency, and certain risks.
A high -efficiency gear processing device is designed, including the processing table, clip holding, driving gear, synchronous band and buffer component. This device is coordinated by clamping blocks and driving gears to achieve automatic feeding and feeding of large gears to improve processing efficiency.
This device can improve the efficiency of gear processing, reduce artificial operation, reduce labor intensity, and enhance security, and achieve fast -moving and feeding of large gears.
Smart Images

Figure CN222403790U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear processing, in particular to a high-efficiency feeding device for gear processing. Background Art
[0002] Gear processing machine tools are machine tools for processing the gear parts of various cylindrical gears, bevel gears and other toothed parts. Gear processing machine tools come in a wide variety of varieties and specifications, including small machine tools for processing gears with a diameter of several millimeters, large machine tools for processing gears with a diameter of more than ten meters, high-efficiency machine tools for mass production and high-precision machine tools for processing precision gears. They are widely used in various mechanical manufacturing industries such as automobiles, tractors, machine tools, engineering machinery, mining machinery, metallurgical machinery, petroleum, instruments, aircraft and spacecraft.
[0003] In most factories in my country, loading and unloading of workpieces on CNC machine tools is still done manually. When the gears to be processed are relatively large, the workers need to move the large gears to the surface of the processing table and place them in the corresponding position before they can carry out the subsequent processing operations. This is labor-intensive, low in production efficiency, and has certain risks. To this end, we propose a high-efficiency gear processing feeding device. Utility Model Content
[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a high-efficiency feeding device for gear processing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency feeding device for gear processing, comprising a processing table, a lifting seat is movably installed at the center position of the upper end surface of the processing table, symmetrically arranged mounting blocks are fixedly installed on the outer walls of both sides of the processing table, and driving gears are rotatably installed on the mounting blocks, a rotating rod is fixedly installed at the center position of the outer wall of the driving gear, a clamping block is fixedly installed at the end of the rotating rod, the cross-section of the clamping block is L-shaped, and a positioning assembly is arranged inside the clamping block, wherein a plurality of mounting holes are opened on the upper end surface of the processing table on the peripheral side of the lifting seat, and buffer assemblies are arranged inside the plurality of mounting holes.
[0006] Preferably, the positioning assembly comprises a plurality of return springs, one end of the return springs is fixedly connected to the inner wall of the clamping block, and the other ends of the plurality of return springs are commonly connected to an arc block.
[0007] Preferably, the buffer assembly comprises a gas spring fixedly mounted inside the mounting hole, and the upper end of the gas spring is rotatably connected to a buffer support block.
[0008] Preferably, the buffer support block is arranged in a fan ring shape, and a plurality of buffer support blocks are combined into a circular ring.
[0009] Preferably, a synchronous belt is arranged between two driving gears arranged on the same side of the processing table, and two ends of the synchronous belt are respectively meshed and connected with the two driving gears.
[0010] Preferably, an electric telescopic rod is fixedly mounted on the outer wall of one side opposite to the two clamping blocks, and a rubber block is fixedly mounted on the output end of the electric telescopic rod.
[0011] Preferably, the number of the electric telescopic rods is not less than three groups, and the rubber block arranged at the end of the electric telescopic rod is elastically arranged.
[0012] Beneficial Effects
[0013] The utility model provides a high-efficiency feeding device for gear processing, which has the following beneficial effects:
[0014] (1) The high-efficiency gear processing loading device has two groups of clamping blocks arranged on both sides of the processing table, which can clamp large gears respectively. One group of clamping blocks clamps large gears for loading onto the processing table, and the other group of clamping blocks clamps and unloads large gears after processing on the processing table. The two groups of clamping blocks can be driven synchronously under the action of a synchronous belt, and can then alternately load and unload the processing table at the same time, thereby improving the processing efficiency of the processing table for gears.
[0015] (2) In the high-efficiency gear processing loading device, the large gear to be processed can preferentially contact one of the buffer blocks, and the bottom surface of the buffer block is rotatably connected to the upper end surface of the gas spring. The buffer block can synchronously make adaptive changes when contacting the large gear. In the process of gradually placing the large gear on the upper surface of the processing table, multiple gas springs and buffer blocks cooperate with each other to play a buffering role in the process of placing the large gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0017] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a side schematic diagram of the overall structure of the utility model;
[0020] Figure 3 It is a front view schematic diagram of the overall structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the buffer component of the utility model.
[0022] Legend: 1. Processing table; 2. Lifting seat; 3. Driving gear; 4. Mounting block; 5. Synchronous belt; 6. Rotating rod; 7. Electric telescopic rod; 8. Clamping block; 9. Buffer support block; 10. Gas spring; 11. Reset spring; 12. Arc block; 13. Rubber block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1-4 As shown, a high-efficiency feeding device for gear processing comprises a processing table 1, a lifting seat 2 is movably installed at the center of the upper end surface of the processing table 1, symmetrically arranged mounting blocks 4 are fixedly installed on the outer walls of both sides of the processing table 1, and a driving gear 3 is rotatably installed on the mounting blocks 4, a rotating rod 6 is fixedly installed at the center of the outer wall of the driving gear 3, a clamping block 8 is fixedly installed at the end of the rotating rod 6, the cross section of the clamping block 8 is L-shaped, and a positioning component is arranged inside the clamping block 8, wherein a plurality of mounting holes are opened on the upper end surface of the processing table 1 on the peripheral side of the lifting seat 2, and a buffer component is arranged inside the plurality of mounting holes;
[0025] Two groups of symmetrical clamping blocks 8 arranged on both sides of the processing table 1 can respectively clamp large gears and load them onto the processing table 1 for processing, and clamp large gears that have been processed on the lifting seat 2 for unloading. When the driving gear 3 on one side of the processing table 1 rotates, the rotating rod 6 fixedly connected to the driving gear 3 rotates synchronously. The end of the rotating rod 6 is fixedly connected to a clamping block 8, and the rotating rod 6 and the clamping block 8 are perpendicular to each other. When the rotating rod 6 flips 180 degrees, the clamping block 8 arranged at the end of the rotating rod 6 is parallel to the ground. At this time, the clamping block 8 can be arranged on both sides of the large gear to be processed. The two clamping blocks 8 can clamp the large gear. The two groups of clamping blocks 8 arranged on both sides of the processing table 1 can alternately perform loading and unloading operations on the processing table 1, thereby improving the processing efficiency of the processing table 1 for gears.
[0026] like Figure 1 As shown, the positioning assembly includes multiple return springs 11, one end of the return spring 11 is fixedly connected to the inner wall of the clamping block 8, and the other ends of the multiple return springs 11 are commonly connected to the arc block 12; when the large gear is clamped, in the process of flipping the clamping block 8 to place the large gear on the upper surface of the processing table 1 or removing the large gear from the upper surface of the processing table 1, when the clamping block 8 is flipped to both sides of the upper end surface of the processing table 1, the arc surface of the arc block 12 arranged inside the clamping block 8 and the protrusion of the upper end surface of the processing table 1 are squeezed, then when the arc block 12 is squeezed, the multiple return springs 11 fixedly connected to the arc block 12 can synchronously make adaptive deformation, then under the action of the arc block 12, it can avoid the end of the clamping block 8 away from the rotating rod 6 from approaching each other, thereby causing the large gear to be placed on the upper surface of the processing table 1. Inaccurate position.
[0027] like Figure 4 As shown, the buffer assembly includes a gas spring 10 fixedly installed inside the mounting hole, and the upper end of the gas spring 10 is rotatably connected to a buffer support block 9. When any position of the buffer support block 9 is squeezed, the inclination angle of the buffer support block 9 can be adaptively adjusted, thereby making the buffer support block 9 fit the outer wall of the large gear to be processed.
[0028] like Figure 4 As shown, the buffer support block 9 is arranged in a fan ring shape, and multiple buffer support blocks 9 are combined into a circular ring; multiple fan ring-shaped buffer support blocks 9 are combined and surrounded on the circumference of the lifting seat 2, thereby ensuring the buffering effect of the large gear to be processed during the process of placing the end surface on the processing table 1.
[0029] like Figure 2As shown, a synchronous belt 5 is arranged between the two driving gears 3 arranged on the same side of the processing table 1, and the two ends of the synchronous belt 5 are respectively meshed and connected with the two driving gears 3; under the action of the synchronous belt 5, when one of the driving gears 3 rotates under the drive of external force, the other driving gear 3 can rotate synchronously, so that the two groups drive the two groups of clamping blocks 8 arranged on both sides of the processing table 1 to alternately clamp the large gear, so that the unloading of the large gear after processing and the loading of the unprocessed large gear can be carried out synchronously.
[0030] like Figure 1 As shown, electric telescopic rods 7 are fixedly installed on the outer walls of the opposite sides of the two clamping blocks 8, and rubber blocks 13 are fixedly installed on the output ends of the electric telescopic rods 7; after the electric telescopic rods 7 are extended, they can squeeze the outer wall of the large gear, and then clamp and fix the large gear. The rubber block 13 arranged at the end of the electric telescopic rod 7 can, on the one hand, prevent the end of the electric telescopic rod 7 from squeezing the outer wall of the large gear and causing damage to its outer wall, and on the other hand, increase the friction between the end of the electric telescopic rod 7 and the large gear to be processed.
[0031] like Figure 1 As shown, the number of the electric telescopic rods 7 is not less than three groups, and the rubber block 13 arranged at the end of the electric telescopic rod 7 is elastically arranged; the multiple electric telescopic rods 7 on the two clamping blocks 8 change according to the shape of the large gear until the ends of the multiple electric telescopic rods 7 are against the outer wall of the large gear to be processed, wherein the rubber block 13 arranged at the end of the electric telescopic rod 7 can be elastically deformed accordingly, and the more the number of electric telescopic rods 7 is, the more contact points there are with the outer wall of the large gear to be processed, and the large gear can be clamped more stably.
[0032] The working principle of the utility model is as follows: when in use, two groups of symmetrical clamping blocks 8 arranged on both sides of the processing table 1 can respectively clamp large gears to be loaded onto the processing table 1 for processing, and clamp large gears that have been processed on the lifting seat 2 for unloading. When the driving gear 3 on one side of the processing table 1 rotates, the rotating rod 6 fixedly connected to the driving gear 3 rotates synchronously, and the clamping block 8 is fixedly connected to the end of the rotating rod 6, and the rotating rod 6 and the clamping block 8 are perpendicular to each other. When the rotating rod 6 is turned over 180 degrees, the clamping block 8 arranged at the end of the rotating rod 6 is parallel to the ground. At this time, the clamping blocks 8 can be arranged on both sides of the large gear to be processed, and the multiple electric telescopic rods 7 on the two clamping blocks 8 change according to the shape of the large gear until the ends of the multiple electric telescopic rods 7 abut against the outer wall of the large gear to be processed, wherein the rubber blocks 13 arranged at the ends of the electric telescopic rods 7 can be elastically deformed accordingly. After the multiple electric telescopic rods 7 stably clamp the outer walls of the large gear to be processed respectively, the driving gear 3 rotates under the driving of an external force, so that the rotating rod 6 turns 180 degrees and places the large gear to be processed on the upper surface of the processing table 1. When placing the large gear to be processed on the upper surface of the processing table 1, the large gear to be processed can preferentially contact one of the buffer support blocks 9, and the bottom surface of the buffer support block 9 is rotatably connected to the upper end surface of the gas spring 10, so the buffer support block 9 can be adaptively changed synchronously when contacting the large gear. In the process of gradually placing the large gear on the upper surface of the processing table 1, the multiple gas springs 10 and the buffer support block 9 cooperate with each other to buffer the process of placing the large gear. When the large gear to be processed is completely placed on the upper surface of the processing table 1, the lifting seat 2 is lifted upward to The large gear to be processed is lifted, which makes it easier to perform drilling or gear grinding on other existing structures on the processing table 1. In this process, after the large gear to be processed is processed, the driving gear 3 rotates again. At this time, under the action of the synchronous belt 5, a group of clamping blocks 8 located on the other side of the processing table 1 can be flipped to clamp the processed large gear. In the process of continuous forward or reverse rotation of the driving gear 3, the two groups of clamping blocks 8 can alternately load and unload materials on the processing table 1, thereby improving the processing efficiency of the processing table 1 for gears.
[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A high-efficiency gear processing feeding device, comprising a processing table (1), characterized in that: A lifting seat (2) is movably mounted at the center of the upper end surface of the processing table (1), symmetrically arranged mounting blocks (4) are fixedly mounted on the outer walls of both sides of the processing table (1), and a driving gear (3) is rotatably mounted on the mounting blocks (4), a rotating rod (6) is fixedly mounted at the center of the outer wall of the driving gear (3), a clamping block (8) is fixedly mounted at the end of the rotating rod (6), the cross section of the clamping block (8) is L-shaped, and a positioning component is arranged inside the clamping block (8), wherein a plurality of mounting holes are opened on the upper end surface of the processing table (1) on the peripheral side of the lifting seat (2), and a buffer component is arranged inside the plurality of mounting holes.
2. A high-efficiency gear processing feeding device according to claim 1, characterized in that: The positioning assembly comprises a plurality of return springs (11), one end of the return spring (11) is fixedly connected to the inner wall of the clamping block (8), and the other ends of the plurality of return springs (11) are commonly connected to an arc block (12).
3. The high-efficiency gear processing feeding device according to claim 1, characterized in that: The buffer assembly comprises a gas spring (10) fixedly mounted inside the mounting hole, and the upper end of the gas spring (10) is rotatably connected to a buffer support block (9).
4. The high-efficiency gear processing feeding device according to claim 3 is characterized in that: The buffer support block (9) is arranged in a fan-shaped ring, and a plurality of buffer support blocks (9) are combined into a circular ring.
5. The high-efficiency gear processing feeding device according to claim 1, characterized in that: A synchronous belt (5) is arranged between two driving gears (3) arranged on the same side of the processing table (1), and two ends of the synchronous belt (5) are respectively meshed and connected with the two driving gears (3).
6. The high-efficiency gear processing feeding device according to claim 1, characterized in that: An electric telescopic rod (7) is fixedly mounted on the outer wall of one side opposite to the two clamping blocks (8), and a rubber block (13) is fixedly mounted on the output end of the electric telescopic rod (7).
7. The high-efficiency gear processing feeding device according to claim 6, characterized in that: The number of the electric telescopic rods (7) is not less than three groups, and the rubber block (13) arranged at the end of the electric telescopic rod (7) is elastically arranged.