High-efficiency automatic production line data monitoring equipment

Abstract

The utility model discloses efficient automatic production line data monitoring equipment, which relates to the technical field of production line monitoring and comprises a main body shell, a plurality of supporting legs are fixedly connected to the bottom end of the main body shell, a first servo motor is fixedly connected to the upper end of a bottom plate, and a first belt pulley is fixedly connected to one end, close to the main body shell, of the first servo motor. A first transmission roller is movably clamped to the end, close to the first belt pulley, in the main body shell, a second belt pulley is fixedly connected to the end, close to the first belt pulley, of the first transmission roller, and a driving belt is movably clamped between the second belt pulley and the first belt pulley; a second transmission roller is movably clamped to the end, away from the first transmission roller, of the conveying belt, displacement mechanisms are arranged at the left end and the right end of the upper end face of the protective shell, adjusting mechanisms are arranged at the upper ends of the displacement mechanisms, through use of a servo motor, accurate control over the conveying belt can be achieved, and it can be ensured that objects can accurately reach a destination in the conveying process.

Description

Technical Field

[0001] The utility model relates to the technical field of production line monitoring, in particular to highly efficient automatic production line data monitoring equipment. Background Art

[0002] The production line, also known as the assembly line, is an industrial production method in which each production unit focuses on processing only a certain part of the work to improve work efficiency and output.

[0003] Production lines generally use conveyor belts to transport the products, and the conveyor belts run for a long time, requiring workers to stay in front of the conveyor belts for a long time to monitor to prevent the conveyor belts from running off track or the conveyor belts from malfunctioning. The process is boring and distracting, and consumes a lot of time and manual labor. Therefore, those skilled in the art provide efficient and automated production line data monitoring equipment to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide a highly efficient automated production line data monitoring device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] High-efficiency automated production line data monitoring equipment comprises a main body shell, a bottom plate, a displacement mechanism and an adjustment mechanism, wherein a plurality of supporting legs are fixedly connected to the bottom end of the main body shell, a first servo motor is fixedly connected to an end of the first servo motor close to the main body shell is fixedly connected to a first pulley, a first transmission roller is movably connected to an end of the main body shell close to the first pulley, a second pulley is fixedly connected to an end of the first transmission roller close to the first pulley, a driving belt is movably connected between the second pulley and the first pulley, a conveyor belt is movably connected to an upper end of the first transmission roller, and a second transmission roller is movably connected to an end of the conveyor belt away from the first transmission roller, a displacement mechanism is arranged at both ends of the upper end surface of the main body shell, and an adjustment mechanism is arranged at the upper end of the displacement mechanism.

[0007] As a further solution of the utility model: support plates are fixedly connected to the left and right ends of the upper end surface of the main body shell, a fixing plate is fixedly connected between the support plate and the top of the support plate, a screw rod is movably connected between the support plate and the center position of the inner wall of the support plate, the end of the screw rod close to the first transmission roller is fixedly connected to the second servo motor, a threaded sleeve is threadedly connected to the outer wall of the screw rod, sliding rods are movably connected to the support plate and the inner walls of the left and right ends of the support plate, and sliding sleeves are sleeved and connected to the outer walls of the sliding rods.

[0008] As a further solution of the utility model: the bottom ends of the sliding sleeve and the threaded sleeve are fixedly connected with connecting pieces, the bottom end of the connecting piece is fixedly connected with a movable plate, the bottom center of the movable plate is fixedly connected with a mounting seat, and the upper end of the mounting seat is provided with an adjustment mechanism.

[0009] As a further solution of the utility model: a connecting plate is fixedly connected to the bottom end of the mounting seat, a concave adjusting block is fixedly connected to one end of the connecting plate, a concave groove is provided on the inner side wall of the concave adjusting block, a monitoring camera is movably connected in the concave groove, a transmission compartment is provided inside the concave adjusting block, a servo cylinder is fixedly connected inside the transmission compartment, a piston rod is movably connected to the upper end of the servo cylinder, a tooth plate is fixedly connected to the end of the piston rod away from the servo cylinder, an adjusting gear is movably connected to the upper end of the tooth plate, a movable shaft is fixedly connected to the upper end of the adjusting gear, the movable shaft is fixedly connected to the monitoring camera, and the movable shaft is sleeve-connected to the concave adjusting block.

[0010] As a further solution of the utility model: a control panel is embedded in one end of the main shell, a single chip microcomputer is arranged in the control panel, the single chip microcomputer is electrically connected to the infrared sensor and the alarm, and the single chip microcomputer is electrically connected to the first servo motor.

[0011] As a further solution of the utility model: the toothed plate is meshed with the adjusting gear.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model is provided with a conveyor belt. Through the use of a servo motor, the conveyor belt can be precisely controlled, including speed, direction and position, to ensure that the items can accurately reach the destination during the transmission process, and can achieve accurate positioning and constant speed transmission. By utilizing the transmission principle of a pulley and a transmission roller, the driving force can be effectively transmitted to the conveyor belt, thereby achieving efficient item transmission, reducing energy loss, and improving transmission efficiency. The transmission speed of the conveyor belt can be controlled by controlling the rotation speed of the first servo motor;

[0014] 2. Because of the displacement mechanism, through the second servo motor, the staff can adjust the position of the surveillance camera in real time to meet the needs of different work scenes, and ensure that the surveillance camera is always at the best observation angle, thereby improving the monitoring effect and work efficiency. The entire conveyor belt can be monitored by adjusting the position.

[0015] 3. Due to the adjustment mechanism, the servo cylinder can be used to quickly adjust the angle of the surveillance camera. The staff can change the monitoring range and angle at any time as needed, so as to monitor various positions of the production line. The movement distance of the piston rod can accurately control the rotation angle of the adjustment gear, so as to achieve precise adjustment of the surveillance camera angle and ensure that the surveillance camera is always at the best observation angle, so that the staff can monitor various positions of the production line and reduce blind spots and missed detection problems caused by poor monitoring angles.

[0016] 4. Because it is equipped with an infrared sensor, the infrared sensor can detect the items on the top of the conveyor belt in real time. Once the conveyor belt stops moving, it will immediately transmit a signal to the microcontroller, ensuring that appropriate control measures are taken immediately when the conveyor belt stops, thereby avoiding potential safety risks and subsequent accidents. The infrared sensor can monitor the items on the top of the conveyor belt around the clock without the need for continuous human attention, thereby ensuring timely detection and handling of potential dangerous situations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the data monitoring equipment for efficient and automated production lines.

[0018] Figure 2 This is a schematic diagram of the structure of the monitoring camera in the data monitoring equipment of the efficient and automated production line.

[0019] Figure 3 It is a schematic diagram of the side cross-sectional structure of the monitoring camera in the data monitoring equipment of the efficient and automated production line.

[0020] Figure 4 This is a schematic diagram of the structure inside the transmission bin of the data monitoring equipment for efficient and automated production lines.

[0021] Figure 5 This is a schematic diagram of the enlarged structure of point A in the data monitoring equipment for the efficient and automated production line.

[0022] In the figure: 1-main body shell, 2-support leg, 3-base, 4-first servo motor, 5-first pulley, 6-drive belt, 7-second pulley, 8-first transmission roller, 9-conveyor belt, 10-second transmission roller, 11-control panel, 12-support plate, 13-fixed plate, 14-slide rod, 15-slide sleeve, 16-screw rod, 17-threaded sleeve, 18-second servo motor, 19-connector, 20-movable plate, 21-mounting seat, 22-connecting plate, 23-concave adjustment block, 24-monitoring camera, 25-transmission warehouse, 26-servo cylinder, 27-piston rod, 28-tooth plate, 29-adjusting gear, 30-movable shaft, 31-infrared sensor, 32-alarm. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0024] Reference Figure 1-5The embodiment provides a highly efficient automated production line data monitoring device, including a main body shell 1, a support leg 2, a base 3, a first servo motor 4, a first pulley 5, a driving belt 6, a second pulley 7, a first transmission roller 8, a conveyor belt 9, a second transmission roller 10, a control panel 11, a support plate 12, a fixed plate 13, a slide rod 14, a sleeve 15, a screw rod 16, a threaded sleeve 17, a second servo motor 18, a connecting piece 19, a moving plate 20, a mounting seat 21, a connecting plate 22, a concave adjustment block 23, a monitoring camera 24, a transmission bin 25, a servo cylinder 26, a piston rod 27, a tooth plate 28, an adjustment gear 29, a movable shaft 30, an infrared sensor 31, and an alarm 32; the bottom end of the main body shell 1 is fixedly connected with a plurality of support legs. The legs 2 and the upper end of the bottom plate 3 are fixedly connected to a first servo motor 4, an end of the first servo motor 4 close to the main body shell 1 is fixedly connected to a first pulley 5, an end of the main body shell 1 close to the first pulley 5 is movably connected to a first transmission roller 8, an end of the first transmission roller 8 close to the first pulley 5 is fixedly connected to a second pulley 7, a driving belt 6 is movably connected between the second pulley 7 and the first pulley 5, a conveyor belt 9 is movably connected to the upper end of the first transmission roller 8, and an end of the conveyor belt 9 away from the first transmission roller 8 is movably connected to a second transmission roller 10, a displacement mechanism is arranged at both ends of the upper end surface of the main body shell 1, an adjustment mechanism is arranged at the upper end of the displacement mechanism, a control panel 11 is embedded in one end of the main body shell 1, and a single-chip The single chip microcomputer is electrically connected to the infrared sensor 31 and the alarm 32, and the single chip microcomputer is electrically connected to the first servo motor; the first servo motor 4 is started, and the articles to be transported are placed on the upper end of the conveyor belt 9, and then the first servo motor 4 is started, and the first servo motor 4 drives the first pulley 5 to rotate, and the first pulley 5 drives the second pulley 7 to rotate through the driving belt 6 according to the characteristics of its belt connection, and the second pulley 7 is fixedly connected to the first transmission roller 8, so that the first transmission roller 8 can drive the second transmission roller 10 and the conveyor belt 9 to perform transmission work according to the above principle; because the utility model is provided with a conveyor belt 9, the use of the servo motor can realize the precise control of the conveyor belt 9, including speed, direction and position, which can ensure During the transmission process, the objects can accurately reach the destination, and can achieve precise positioning and constant speed transmission. By utilizing the transmission principle of the pulley and the transmission roller, the driving force can be effectively transmitted to the conveyor belt 9, thereby achieving efficient object transmission, reducing energy loss, and improving transmission efficiency. The transmission speed of the conveyor belt 9 can be controlled by controlling the rotation speed of the first servo motor 4; the infrared sensor 31 can detect the objects on the upper end of the conveyor belt 9 in real time. When the conveyor belt 9 stops moving, the infrared sensor 31 immediately transmits a signal to the single-chip microcomputer, and the single-chip microcomputer transmits a signal to the controller, which can control the alarm 32 to issue a real-time alarm, prompt the staff, and control the first servo motor 4 to power off and stop, so as to prevent subsequent accidents;Because the infrared sensor 31 is provided, the infrared sensor 31 can detect the items on the upper end of the conveyor belt 9 in real time. Once the conveyor belt 9 stops moving, it immediately transmits a signal to the single-chip microcomputer, which can ensure that corresponding control measures are taken immediately when the conveyor belt 9 stops, thereby avoiding potential safety risks and subsequent accidents. The infrared sensor 31 can monitor the items on the upper end of the conveyor belt 9 around the clock without the need for continuous manual attention, thereby ensuring the timely detection and handling of potential dangerous situations. ; Example 2

[0025] Reference Figure 1 , 5 , this embodiment is based on the previous embodiment, and is different from the previous embodiment in that the left and right ends of the upper end surface of the main body shell 1 are fixedly connected with support plates 12, and a fixed plate 13 is fixedly connected between the support plate 12 and the top of the support plate 12, and a screw rod 16 is movably connected between the support plate 12 and the center position of the inner wall of the support plate 12, and the end of the screw rod 16 close to the first transmission roller 8 is fixedly connected with a second servo motor 18, and a threaded sleeve 17 is threadedly connected to the outer wall of the screw rod 16, and the support plate 12 and the inner wall of the left and right ends of the support plate 12 are movably connected with a slide rod 14, and the outer wall of the slide rod 14 is sleeved and connected with a slide sleeve 15, and the bottom ends of the slide sleeve 15 and the threaded sleeve 17 are fixedly connected with a connecting piece 19, and the bottom end of the connecting piece 19 is fixedly connected with a movable plate 20, and the bottom center position of the movable plate 20 is fixedly connected with a mounting seat 21, and an adjustment mechanism is arranged on the upper end of the mounting seat 21; when the conveyor belt 9 is working, the worker The staff can monitor the conveyor belt 9 in real time through the monitoring camera 24, and can also start the second servo motor 18. The second servo motor 18 drives the screw rod 16 to rotate, and according to the characteristics of the screw rod 16 and the threaded sleeve 17 threadedly connected to the upper end of the screw rod 16, when the screw rod 16 rotates, the threaded sleeve 17 can be moved at the upper end of the stroke of the screw rod 16, and the sliding rod 14 and the sliding sleeve 15 at both ends perform auxiliary sliding and limiting effects, which can drive the sliding sleeve 15 and the connecting piece 19 fixedly connected to the bottom end of the threaded sleeve 17 and the mobile version to move, thereby adjusting the position of the monitoring camera 24; because a displacement mechanism is provided, through the second servo motor 18, the staff can adjust the position of the monitoring camera 24 in real time to meet the needs of different work scenes, and can ensure that the monitoring camera 24 is always at the best observation angle, thereby improving the monitoring effect and work efficiency, and the entire conveyor belt 9 can be monitored by adjusting the position. Example 3

[0026] Reference Figure 2 , 34. This embodiment is based on the previous embodiment, and is different from the previous embodiment in that a connecting plate 22 is fixedly connected to the bottom end of the mounting seat 21, a concave adjusting block 23 is fixedly connected to one end of the connecting plate 22, a concave groove is provided on the inner side wall of the concave adjusting block 23, a monitoring camera 24 is movably connected in the concave groove, a transmission compartment 25 is provided inside the concave adjusting block 23, a servo cylinder 26 is fixedly connected inside the transmission compartment 25, a piston rod 27 is movably connected to the upper end of the servo cylinder 26, a tooth plate 28 is fixedly connected to the end of the piston rod 27 away from the servo cylinder 26, an adjusting gear 29 is movably connected to the upper end of the tooth plate 28, a movable shaft 30 is fixedly connected to the upper end of the adjusting gear 29, the movable shaft 30 is fixedly connected to the monitoring camera 24, the movable shaft 30 is sleeved and connected to the concave adjusting block 23, and the tooth plate 28 is meshed with the adjusting gear 29; when the current position of the monitoring camera 24 cannot monitor the position to be monitored, the servo cylinder 26 can be started, and the servo cylinder 26 drives the piston rod 27 to push forward, drives the tooth plate 28 to move horizontally, and the tooth plate 28 is meshed with the adjusting gear 29, thereby driving the adjusting gear 29 to rotate. The rotation angle of the adjusting gear 29 can be controlled by controlling the distance moved by the piston rod 27, thereby achieving the effect of adjusting the monitoring angle of the monitoring camera 24, so that the staff can monitor various positions of the production line; because an adjustment mechanism is provided, the servo cylinder 26 can be used to quickly adjust the angle of the monitoring camera 24, and the staff can change the monitoring range and angle at any time as needed, so as to monitor various positions of the production line. Controlling the moving distance of the piston rod 27 can accurately control the rotation angle of the adjusting gear 29, thereby achieving precise adjustment of the angle of the monitoring camera 24, ensuring that the monitoring camera 24 is always at the best observation angle, so that the staff can monitor various positions of the production line and reduce blind spots and missed detection problems caused by poor monitoring angles.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An efficient automated production line data monitoring device, comprising a main body shell (1), a bottom plate (3), a displacement mechanism and an adjustment mechanism, characterized in that: The bottom end of the main body shell (1) is fixedly connected to a plurality of support legs (2), the top end of the bottom plate (3) is fixedly connected to a first servo motor (4), one end of the first servo motor (4) close to the main body shell (1) is fixedly connected to a first belt pulley (5), one end of the main body shell (1) close to the first belt pulley (5) is movably connected to a first transmission roller (8), one end of the first transmission roller (8) close to the first belt pulley (5) is fixedly connected to a second belt pulley (7), a driving belt (6) is movably connected between the second belt pulley (7) and the first belt pulley (5), the top end of the first transmission roller (8) is movably connected to a conveyor belt (9), and the end of the conveyor belt (9) away from the first transmission roller (8) is movably connected to a second transmission roller (10), and displacement mechanisms are provided at both left and right ends of the upper end surface of the main body shell (1), and an adjustment mechanism is provided at the top end of the displacement mechanism.

2. The high-efficiency automated production line data monitoring device according to claim 1 is characterized in that: The displacement mechanism comprises a support plate (12), a fixed plate (13), a sliding rod (14), a sliding sleeve (15), a screw rod (16), a threaded sleeve (17), a second servo motor (18), a connecting piece (19), a movable plate (20), and a mounting seat (21); the left and right ends of the upper end surface of the main body shell (1) are fixedly connected to the support plates (12); and the fixing plate (13) is fixedly connected between the support plates (12) and the top ends of the support plates (12).

3. The high-efficiency automated production line data monitoring device according to claim 2 is characterized in that: A lead screw (16) is movably connected between the support plate (12) and the center position of the inner side wall of the support plate (12); one end of the lead screw (16) close to the first transmission roller (8) is fixedly connected to a second servo motor (18); the outer side wall of the lead screw (16) is threadedly connected to a threaded sleeve (17); the support plate (12) and the inner side walls at the left and right ends of the support plate (12) are both movably connected to a slide rod (14); and the outer side wall of the slide rod (14) is sleeved and connected to a slide sleeve (15).

4. The high-efficiency automated production line data monitoring device according to claim 3 is characterized in that: The bottom ends of the sliding sleeve (15) and the threaded sleeve (17) are both fixedly connected to a connecting piece (19), the bottom end of the connecting piece (19) is fixedly connected to a moving plate (20), the bottom center of the moving plate (20) is fixedly connected to a mounting seat (21), and the upper end of the mounting seat (21) is provided with an adjustment mechanism.

5. The high-efficiency automated production line data monitoring device according to claim 2 is characterized in that: The adjustment mechanism comprises a connecting plate (22), a concave adjustment block (23), a monitoring camera (24), a transmission chamber (25), a servo cylinder (26), a piston rod (27), a tooth plate (28), an adjustment gear (29), and a movable shaft (30); the bottom end of the mounting seat (21) is fixedly connected to the connecting plate (22); one end of the connecting plate (22) is fixedly connected to the concave adjustment block (23); a concave groove is provided on the inner side wall of the concave adjustment block (23); and the monitoring camera (24) is movably connected in the concave groove.

6. The high-efficiency automated production line data monitoring device according to claim 5 is characterized in that: The concave adjustment block (23) has a transmission chamber (25) formed inside, a servo cylinder (26) is fixedly connected inside the transmission chamber (25), a piston rod (27) is movably connected to the upper end of the servo cylinder (26), a toothed plate (28) is fixedly connected to the end of the piston rod (27) away from the servo cylinder (26), an adjustment gear (29) is movably connected to the upper end of the toothed plate (28), a movable shaft (30) is fixedly connected to the upper end of the adjustment gear (29), the movable shaft (30) is fixedly connected to the monitoring camera (24), and the movable shaft (30) is sleeve-connected to the concave adjustment block (23).

7. The high-efficiency automated production line data monitoring device according to claim 1 is characterized in that: A control panel (11) is embedded in one end of the main body shell (1), a single-chip microcomputer is arranged in the control panel (11), the single-chip microcomputer is electrically connected to the infrared sensor (31) and the alarm (32), and the single-chip microcomputer is electrically connected to the first servo motor (4).

8. The high-efficiency automated production line data monitoring device according to claim 6 is characterized in that: The toothed plate (28) is meshed with the adjusting gear (29).

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