Glue pudding powder pretreatment equipment
By designing the first guide and suction piece in the dumpling production equipment, the problem of difficult to collect cooked powder is solved, and the rapid collection of cooked powder on the surface and transmission channels of the dumplings is achieved, reducing the risk of dust flying and explosion, and improving the risk of The production process is simplified.
Patent Information
- Application Number
- CN202420261029.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-02
AI Technical Summary
During the production process of dumplings, cooked noodles are difficult to collect, resulting in dust flying, exploding danger, and affecting the customer's sense of view and production environment.
A dumpling powder pretreatment device is designed, including a first guide and a suction piece. The first guide causes the cooked powder on the surface of the dumplings to drop through the guide and transmission channels, and the suction piece quickly collects the falling dust through the suction end.
Effectively collect cooked powder on the surface and transmission channels of the dumplings, reduce dust flying, reduce explosion risk, enhance customer awareness, and simplify the production process to avoid additional powder cleaning processes.
Smart Images
Figure CN222425327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of frozen food production equipment, in particular to glutinous rice dumpling flour pretreatment equipment. Background Art
[0002] In the production process of glutinous rice balls, a glutinous rice ball forming machine is used for production, which includes a stuffing hopper, a material hopper, a stuffing structure, a disc extrusion forming structure, a turntable rolling structure, a material tray transmission structure, and other auxiliary structures and automatic control systems. In the production process, in order to avoid the sticking of glutinous rice balls, or the sticking of glutinous rice balls to the equipment, processed cooked flour is often used to form a film on the surface of the glutinous rice balls to reduce the viscosity of the glutinous rice balls, thereby avoiding sticking.
[0003] However, cooked flour is light and easy to fly. Too much cooked flour flying around can easily lead to a bad production environment for glutinous rice balls. In addition, too high a concentration of cooked flour dust can cause explosions, which is dangerous. At the same time, too much cooked flour attached to the surface of the glutinous rice balls will also affect the customer's perception and cause pollution to the environment when the customer takes it out. Utility Model Content
[0004] The utility model aims to provide a glutinous rice dumpling flour pretreatment device to solve the technical problem in the prior art that cooked flour is difficult to collect during the glutinous rice dumpling production process.
[0005] The utility model provides the following basic solutions:
[0006] A glutinous rice dumpling flour pretreatment device comprises a first guide arranged between a disc extrusion molding structure and a rotating disc rounding structure, the first guide comprising a first guide part for the movement of glutinous rice dumplings and a first transmission channel, one end of the first transmission channel is connected to the inner side wall of the first guide part; a plurality of first through holes are opened at the bottom of the first transmission channel;
[0007] It also includes a suction piece, which includes a suction end for sucking dust, and the suction end is located below the first transmission channel and faces the first transmission channel.
[0008] Beneficial effects of the basic program:
[0009] The first guide is provided to guide the glutinous rice balls formed in the disc extrusion forming structure so that they can smoothly fall into the rotating disc rolling structure for rolling. During the process of guiding the glutinous rice balls, the glutinous rice balls roll on the first transmission channel, and the cooked flour attached to the surface of the glutinous rice balls will fall due to the movement of the glutinous rice balls. The first through hole is provided so that the fallen cooked flour falls out from the first channel to avoid accumulation on the first transmission channel.
[0010] The suction piece is set to suck the cooked powder and quickly collect the dust dropped during the rolling of the glutinous rice balls. At the same time, the suction force of the suction piece can also suck the cooked powder on the surface of the glutinous rice balls without affecting the movement of the glutinous rice balls, further reducing the cooked powder adhering to the surface of the glutinous rice balls, thereby quickly collecting dust during the production process of the glutinous rice balls. The cooked powder can be removed by pre-treating the glutinous rice balls, and there is no need to set up a separate powder cleaning process.
[0011] Furthermore, a plurality of convex strips are provided at the bottom of the first transmission channel, and the length direction of the convex strips intersects with the length direction of the first transmission channel. Beneficial effect: The provision of the convex strips increases the rolling difficulty of the glutinous rice balls in the first transmission channel, causing the glutinous rice balls to shake during the movement, thereby vibrating off excess cooked flour, further reducing the cooked flour adhering to the surface of the glutinous rice balls.
[0012] Furthermore, the suction end is trumpet-shaped and connected to the bottom of the first transmission channel. Beneficial effect: With this design, the coverage area of the suction end on the bottom of the first transmission channel is increased, thereby increasing the collection effect of cooked flour.
[0013] Furthermore, the suction piece also includes a driving piece for driving the suction piece and a dust box for collecting dust, and the suction end, the driving piece and the dust box are connected by a hose. Beneficial effect: This ensures the normal operation of the suction piece, and the dust box can collect dust to prevent the secondary flying of dust.
[0014] Furthermore, it also includes a second guide arranged between the turntable ball-rolling structure and the material tray transmission structure, the second guide includes a second guide part for the movement of the glutinous rice balls and a second transmission channel, and one end of the second transmission channel is connected to the inner wall of the second guide part.
[0015] Beneficial effect: The setting of the first guide guides the glutinous rice balls rolled in the turntable rolling structure, so that they can smoothly fall into the material tray transmission structure for transmission, thereby realizing the subsequent packaging of the glutinous rice balls.
[0016] Furthermore, a plurality of second through holes are provided at the bottom of the second transmission channel; another suction end is provided below the second transmission channel, and the other suction end faces the second transmission channel. Beneficial effect: The provision of the second through holes allows the cooked flour that falls from the glutinous rice balls rolling on the second transmission channel to be discharged, thereby avoiding accumulation on the second transmission channel. At the same time, the provision of the other suction end allows the glutinous rice balls to be sucked twice before packaging, thereby minimizing the cooked flour adhering to the glutinous rice balls and improving the customer experience.
[0017] Furthermore, the two suction ends are connected to the driving member. Beneficial effect: With this design, one driving member can drive the two suction ends to suck dust, thus saving energy.
[0018] Furthermore, it also includes a hanger, and the first guide and the second guide are both connected to the hanger.
[0019] Beneficial effect: There is no need to modify the existing equipment, the first guide and the second guide can be hung on the equipment through the hanger, the installation speed is fast and the use is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of an embodiment of a glutinous rice dumpling flour pretreatment device of the utility model;
[0021] Figure 2 It is a structural schematic diagram of another perspective of an embodiment of a glutinous rice dumpling flour pretreatment device of the utility model;
[0022] Figure 3 It is a front sectional view of an embodiment of a glutinous rice dumpling flour pretreatment device of the utility model. DETAILED DESCRIPTION
[0023] The following is further described in detail through specific implementation methods:
[0024] The figure marks in the drawings of the specification include: turntable 1, upper pressing mold 2, first guide part 3, first transmission channel 4, first through hole 5, convex strip 6, second guide part 7, second transmission channel 8, second through hole 9, hook 10, suction end 11, hose 12.
[0025] Example
[0026] A glutinous rice dumpling flour pretreatment device comprises a first guide arranged between a disc extrusion molding structure and a turntable rounding structure, and a second guide arranged between the turntable rounding structure and the material tray transmission structure. The disc extrusion molding structure, the turntable rounding structure and the material tray transmission structure are very mature existing technologies in the existing glutinous rice dumpling molding. The turntable rounding structure comprises a turntable and an upper pressing mold 2 buckled with the turntable. The structure and connection of the turntable and the upper pressing mold 2 are all existing technologies. For example, an arc groove is provided on the circumference of the turntable, and another arc groove is provided on the side of the upper pressing mold 2 facing the turntable. The two arc grooves are used in combination, and the formed glutinous rice dumplings are rolled into a round shape through the channel formed by the two arc grooves. In the prior art, the upper pressing mold 2 is arc-shaped, and the arc of the turntable 1 contacting the upper pressing mold 2 is less than 180 degrees. In this scheme, the disc extrusion molding structure, the turntable rounding structure and the material tray transmission structure, as well as the structure and connection of the turntable and the upper pressing mold 2 are not improved, so they are not repeated.
[0027] As attached Figure 1As shown, the first guide includes a first guide portion 3 for the movement of the glutinous rice balls and a first transmission channel 4, one end of the first transmission channel 4 is connected to the inner side wall of the first guide portion 3. The first guide portion 3 is trumpet-shaped, and the first guide portion 3 faces the disc extrusion molding structure, that is, the large-diameter end of the first guide portion 3 is located at the top, and the small-diameter end of the first guide portion 3 is located at the bottom, and connects the channel between the turntable and the upper pressing mold 2. In this embodiment, the first guide portion 3 and the first transmission channel 4 are integrally formed.
[0028] As attached Figure 2 As shown, a plurality of first through holes 5 are provided at the bottom of the first transmission channel 4, a plurality of convex strips 6 are provided at the bottom of the first transmission channel 4, the length direction of the convex strips 6 intersects with the length direction of the first transmission channel 4, and the first through holes 5 and the convex strips are evenly distributed at the bottom of the first transmission channel 4.
[0029] The second guide includes a second guide portion 7 for the movement of the glutinous rice balls and a second transmission channel 8, one end of the second transmission channel 8 is connected to the inner wall of the second guide portion 7. The second guide portion 7 is trumpet-shaped, and the second guide portion 7 faces the turntable rubbing structure, that is, the large-diameter end of the second guide portion 7 is located at the top, and the small-diameter end of the second guide portion 7 is located at the bottom. A plurality of second through holes 9 are opened at the bottom of the second transmission channel 8, and the second through holes 9 are evenly distributed at the bottom of the second transmission channel 8. In this embodiment, the second guide portion 7 and the second transmission channel 8 are integrally formed.
[0030] It also includes a hook 10, and the first guide and the second guide are both connected to the hanger. Specifically, the hook 10 has the same shape as the side of the upper pressing mold 2 away from the turntable, and they are against each other. The two ends of the hook 10 are respectively provided with a first hanging part and a second hanging part, the first hanging part is against the upper end face of the upper pressing mold 2, and the second hanging part is against the lower end face of the upper pressing mold 2. The first hanging part matches the shape of the upper end face of the upper pressing mold 2, and the second hanging part matches the shape of the lower end face of the upper pressing mold 2, that is, the first hanging part has the same shape as the upper end face of the upper pressing mold 2, and the second hanging part has the same shape as the lower end face of the upper pressing mold 2. The hook 10, the upper hanging part and the lower hanging part are made of metal material. In this embodiment, the metal material used for the hook 10, the upper hanging part and the lower hanging part is stainless steel.
[0031] The first guide is connected to the upper guide portion, and the second guide is connected to the lower guide portion. Specifically, the first guide portion 3 is connected to the upper guide portion, the first transmission channel 4 and the upper guide portion are located on the same side of the first guide portion 3, and the end of the second transmission channel 8 away from the second guide portion 7 is connected to the lower guide portion. In this embodiment, the first guide, the second guide, the hook 10, the upper hook portion and the lower hook portion are integrally formed.
[0032] As attached Figure 3As shown, it also includes a suction piece, which includes a suction end 11 for sucking dust, and there are multiple suction ends 11. Specifically, the suction end 11 is located below the first transmission channel 4 and faces the first transmission channel 4. Another suction end 11 is located below the second transmission channel 8, and another suction end 11 faces the second transmission channel 8. The suction end 11 is trumpet-shaped, and the suction end 11 is connected to the bottom of the first transmission channel 4, and the other suction end 11 is connected to the bottom of the second transmission channel 8. In this embodiment, the number of the suction ends 11 is two, and the two suction ends 11 are respectively used to suck the dust discharged from the first transmission channel 4 and the second transmission channel 8, and the two suction ends 11 are respectively bonded to the bottom of the first transmission channel 4 and the second transmission channel 8.
[0033] The suction member also includes a driving member for driving the suction member and a dust box for collecting dust. Both suction ends 11 are connected to the driving member, and the suction end 11, the driving member, and the dust box are connected through a hose 12. Specifically, the two suction ends 11 are connected to the driving member through a three-way hose 12, and the driving member is connected to the dust box through another hose 12. The dust box has a vent, and a filter film covering the vent is provided on the vent. In this embodiment, the suction end 11, the driving member, the dust box, and the hose 12 are connected by bonding or a special joint, the filter film is bonded to the dust box, and the driving member uses a fan. The use and connection of the fan are both existing technologies, so they are not repeated here.
[0034] In the process of producing glutinous rice balls, when the glutinous rice balls roll on the first transmission channel 4, the convex strips 6 make the glutinous rice balls roll, shake off the excess cooked powder on the surface, and the suction end 11 sucks the cooked powder through the first through hole 5. When the glutinous rice balls roll on the second transmission channel 8, the other suction end 11 sucks the cooked powder again through the second through hole 9. The excess cooked powder attached to the surface of the glutinous rice balls is removed by shaking and suction, and the cooked powder is sucked by the suction end 11 and transported to the collection box through the hose 12 and the driving member for collection, thereby avoiding the secondary flying of dust. In this solution, the glutinous rice balls are pre-treated during the production process of glutinous rice balls, and no additional powder cleaning process is required in the subsequent packaging process, which is convenient for the subsequent packaging of glutinous rice balls.
[0035] The above is only an embodiment of the utility model. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, which will not affect the effect of the implementation of the utility model and the practicality of the patent. The protection scope required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to explain the content of the claims.
Claims
1. A glutinous rice dumpling flour pretreatment device, characterized in that: It includes a first guide arranged between the disc extrusion molding structure and the rotating disc rounding structure, the first guide includes a first guide part for the movement of the glutinous rice balls and a first transmission channel, one end of the first transmission channel is connected to the inner side wall of the first guide part; a plurality of first through holes are opened at the bottom of the first transmission channel; It also includes a suction piece, which includes a suction end for sucking dust, and the suction end is located below the first transmission channel and faces the first transmission channel.
2. A glutinous rice dumpling flour pretreatment device according to claim 1, characterized in that: A plurality of convex strips are arranged at the bottom of the first transmission channel, and the length direction of the convex strips intersects with the length direction of the first transmission channel.
3. A glutinous rice dumpling flour pretreatment device according to claim 2, characterized in that: The suction end is trumpet-shaped and connected to the bottom of the first transmission channel.
4. A glutinous rice dumpling flour pretreatment device according to claim 3, characterized in that: The suction piece also includes a driving piece for driving the suction piece and a dust box for collecting dust. The suction end, the driving piece and the dust box are connected through a hose.
5. The glutinous rice dumpling flour pretreatment equipment according to claim 4, characterized in that: It also includes a second guide arranged between the turntable ball-rolling structure and the material tray transmission structure, the second guide includes a second guide part and a second transmission channel for the movement of the glutinous rice balls, and one end of the second transmission channel is connected to the inner side wall of the second guide part.
6. A glutinous rice dumpling flour pretreatment device according to claim 5, characterized in that: A plurality of second through holes are provided at the bottom of the second transmission channel; another suction end is provided below the second transmission channel, and the other suction end faces the second transmission channel.
7. A glutinous rice dumpling flour pretreatment device according to claim 6, characterized in that: Both suction ends are connected to the driving member.
8. The glutinous rice dumpling flour pretreatment equipment according to claim 7, characterized in that: It also includes a hanger, and the first guide and the second guide are both connected to the hanger.