Empty barrel disinfection device for barreled water production
By designing an automated empty barrel disinfection device for barrel water production, including the combination of inverted empty barrels, liquid collection tank and liquid spray tube, the problem of disinfectant not being discharged in time is solved, and an efficient and automated disinfection process is achieved. Reduced labor.
Patent Information
- Application Number
- CN202420882350.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the disinfection process of the existing empty barrel disinfection device for bottled water production, the disinfectant cannot be discharged in time and requires manual follow-up treatment, which greatly increases the amount of labor in personnel.
A disinfection device including an inverted placement rack, a liquid collector and a liquid spray tube, a cylinder lift, a driving mechanism, a clamping mechanism and a conveying mechanism is designed to automate the disinfection process.
Through the automated disinfection process, the problem of disinfectant not being discharged in time is solved, the need for manual operation is reduced, the efficiency of cleaning and disinfection is improved, and the work process is simplified.
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Figure CN222426730U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bottled water production, and in particular relates to an empty barrel disinfection device for bottled water production. Background Art
[0002] As people's requirements for the hygiene and safety of drinking water are increasing, bottled water has been widely welcomed as a convenient and hygienic way of drinking water supply. In the production process of bottled water, the disinfection of empty barrels is a crucial link.
[0003] The existing Chinese patent literature, the patent with the authorized patent number CN213591324U, discloses an empty barrel disinfection device for bottled water production, including: a frame, the front and rear sides of the frame are both open, a nozzle is fixedly installed on the top of the frame, a first electric push rod is fixedly installed on the upper surface of the frame, the output end of the first electric push rod passes through the frame and is fixedly connected to the nozzle, a plurality of insert tubes communicating with the interior are vertically fixedly installed at the bottom of the nozzle, a nozzle is fixedly installed at one end of the insert tube away from the nozzle, a water pump is fixedly installed on the outer wall of the frame, the output end of the water pump is connected to one end of the nozzle through a hose, a rotating plate is rotatably connected under the nozzle, and both ends of the rotating plate are rotatably connected to the frame through two rotating shafts, a driving motor fixedly connected to the rotating shaft is fixedly installed on the outer wall of the frame, and two second electric push rods are symmetrically installed at both ends of one side of the rotating plate.
[0004] Although the above-mentioned existing empty barrel disinfection device for bottled water production has made breakthroughs in preventing the water barrel from being squeezed and damaged during the fixing process and realizing the simultaneous fixing and cleaning of multiple barrels, which significantly improves the cleaning efficiency, it still has obvious shortcomings. Since the mouth of the fixed empty barrel is facing upward, the disinfectant generated during the cleaning and disinfection process cannot be discharged in time, and personnel are required to subsequently pour out the disinfectant in the empty barrel, which greatly increases the workload of the personnel, and therefore needs to be improved. Utility Model Content
[0005] The utility model provides an empty barrel disinfection device for bottled water production, aiming to solve the problem that during the disinfection process of the existing empty barrel disinfection device for bottled water production, disinfectant cannot be discharged in time and needs manual follow-up treatment, which greatly increases the workload of personnel.
[0006] The utility model is implemented as follows: an empty barrel disinfection device for bottled water production comprises: a base plate, an assembly box is fixedly installed on the top of the base plate; a liquid collecting box for collecting dirty liquid, the liquid collecting box is fixedly installed on the top of the assembly box, a plurality of liquid spraying pipes for spraying disinfectant to disinfect the inside of the empty barrel are arranged in the liquid collecting box, and the liquid inlet ends of the plurality of liquid spraying pipes extend out of the liquid collecting box; a cylinder for adjusting the lifting and lowering, the cylinder is fixedly installed on the top of the assembly box, a driving seat is arranged on the top of the output rod of the cylinder, and a placement rack for inverted placement of the empty barrel is arranged on the driving seat; a driving mechanism for driving the placement rack to turn, the driving mechanism is arranged on the driving seat; a plurality of clamping mechanisms for limiting the empty barrel, and the plurality of clamping mechanisms are arranged on the placement rack; a conveying mechanism for conveying disinfectant into the liquid spraying pipe, and the conveying mechanism is arranged in the assembly box.
[0007] Preferably, the driving mechanism comprises: a motor fixed on the driving seat; a coupling fixed on the output shaft of the motor; a rotating shaft fixed on the coupling, and the rotating shaft is fixedly connected to the placement rack.
[0008] Preferably, the clamping mechanism includes: a plurality of mounting plates symmetrically fixed on the top of the placement rack; a pin rod slidably mounted on the corresponding mounting plates; a spring sleeved on the corresponding pin rod; and an arc-shaped plate fixed on one end of the corresponding pin rod for clamping and fixing the empty barrel.
[0009] Preferably, the conveying mechanism includes: a liquid pump arranged in the assembly box for pumping disinfectant; a liquid pumping tube fixed on the liquid inlet end of the liquid pump, the liquid inlet end of the liquid pump extending out of the assembly box; a shunt tube fixed on the liquid outlet end of the liquid pump, the liquid outlet end of the shunt tube extending out of the assembly box and fixedly connected to the corresponding liquid spray tube.
[0010] Preferably, the placement rack is provided with a plurality of placement holes for placing the empty barrels, and the liquid collecting box is provided with a plurality of bosses for limiting the position of the empty barrels.
[0011] Preferably, an inspection opening is provided on one side of the assembly box, a box door is provided in the inspection opening, a hinge and a screw handle lock are provided on the box door, and the hinge is fixedly connected to the assembly box.
[0012] Preferably, one side of the liquid collecting box is fixedly connected with a drain pipe, a valve is provided on the drain pipe, and a plurality of supporting foot pads are symmetrically fixedly installed on the bottom of the base plate.
[0013] Compared with the related art, the empty barrel disinfection device for bottled water production provided by the utility model has the following beneficial effects:
[0014] By placing the empty barrel upside down, combining the liquid collecting box with the liquid spraying pipe, using the cylinder for lifting, and equipping with the driving mechanism and the clamping mechanism, the device realizes the automation of the disinfection process, thereby greatly improving the efficiency of cleaning and disinfection; this not only reduces the demand for manual operation, but also allows the staff to easily clamp and release the empty barrel through the design of the clamping mechanism, without the need for additional tools or complicated operating steps, thereby simplifying the workflow; in addition, components such as the liquid extraction pump, liquid extraction tube and shunt tube are all standard parts, which are easy to purchase and replace, making the maintenance of the device easier and reducing maintenance costs and time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of an empty barrel disinfection device for bottled water production provided by the utility model;
[0016] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.
[0018] Figure 4 It is a structural schematic diagram of the liquid collecting box in the utility model.
[0019] Figure numerals: 1. base plate; 2. assembly box; 3. liquid collecting box; 4. liquid spraying pipe; 5. cylinder; 6. driving seat; 7. placement rack; 8. empty barrel; 9. motor; 10. coupling; 11. rotating shaft; 12. mounting plate; 13. pin rod; 14. spring; 15. arc plate; 16. liquid pump; 17. liquid pumping pipe; 18. shunt pipe. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model provides an empty barrel disinfection device for bottled water production, such as Figure 1-4 As shown, the empty barrel disinfection device for bottled water production includes: a base plate 1, an assembly box 2 is fixedly installed on the top of the base plate 1; a liquid collecting box 3 for collecting dirty liquid, the liquid collecting box 3 is fixedly installed on the top of the assembly box 2, and a plurality of liquid spraying pipes 4 for spraying disinfectant to disinfect the inside of the empty barrel 8 are arranged in the liquid collecting box 3, and the liquid inlet ends of the plurality of liquid spraying pipes 4 extend out of the liquid collecting box 3; a cylinder 5 for adjusting the lifting and lowering, the cylinder 5 is fixedly installed on the top of the assembly box 2, and a driving seat 6 is arranged on the top of the output rod of the cylinder 5, and a placement rack 7 for inverted placement of the empty barrel 8 is arranged on the driving seat 6; a driving mechanism for driving the placement rack 7 to turn, the driving mechanism is arranged on the driving seat 6; a plurality of clamping mechanisms for limiting the empty barrel 8, and the plurality of clamping mechanisms are arranged on the placement rack 7; a conveying mechanism for conveying disinfectant into the liquid spraying pipe 4, and the conveying mechanism is arranged in the assembly box 2.
[0023] It should be noted that, in the existing empty barrel disinfection device for bottled water production, since the barrel mouth of the fixed empty barrel is facing upward, when cleaning and disinfection is performed, the disinfectant will accumulate in the barrel and cannot be discharged in time, which results in the need for the staff to pour out the disinfectant in each empty barrel one by one after the cleaning and disinfection process is completed. This process is not only time-consuming and laborious, increasing the workload of the staff, but also may cause the disinfectant to splash during the pouring process, posing a potential threat to the health of the staff and the environment; therefore, in view of this problem, it is necessary to further improve the existing empty barrel disinfection device for bottled water production;
[0024] In this embodiment, the placement rack 7 is designed to be able to place the empty barrel 8 upside down. This design makes the barrel mouth of the empty barrel 8 face downward, and the disinfectant can flow out of the barrel more easily without accumulating in the barrel, which solves the problem that the disinfectant cannot be discharged in time and needs to be dumped manually, which is conducive to reducing the labor of personnel. The collecting box 3 is used to collect the disinfectant flowing out of the empty barrel 8, and the spray pipe 4 is responsible for spraying the disinfectant into the empty barrel 8 for disinfection, preventing the disinfectant from splashing during the disinfection process. The operation of the cylinder 5 can drive the driving seat 6, the placement rack 7 and the empty barrel 8 to rise and fall. When the empty barrel 8 descends, the spray pipe 4 enters it from the barrel mouth for subsequent disinfection. The driving mechanism is responsible for driving the placement rack 7 to turn so as to switch another group of empty barrels 8 to be disinfected to the specified position, which can improve the continuity of cleaning. The clamping mechanism ensures the stability of the empty barrel 8 during the disinfection process and prevents dumping due to the impact of the disinfectant. The conveying mechanism is responsible for conveying the disinfectant to the spray pipe 4, ensuring the continuity of the disinfection process.
[0025] In a further preferred embodiment of the utility model, the driving mechanism includes: a motor 9 fixed on the driving seat 6; a coupling 10 fixed on the output shaft of the motor 9; a rotating shaft 11 fixed on the coupling 10, and the rotating shaft 11 is fixedly connected to the placement rack 7.
[0026] In this embodiment, when the motor 9 is started, its output shaft drives the coupling 10 to rotate, and the coupling 10 transmits the rotational motion to the rotating shaft 11. Since the rotating shaft 11 is fixedly connected to the placement rack 7, the placement rack 7 will rotate with the rotation of the rotating shaft 11. In this way, the empty barrel 8 placed on the placement rack 7 will also turn accordingly, and can switch positions with the empty barrel 8 after cleaning and disinfection, thereby realizing continuous cleaning and disinfection and improving the cleaning and disinfection efficiency.
[0027] In a further preferred embodiment of the utility model, the clamping mechanism includes: a plurality of mounting plates 12 symmetrically fixed on the top of the placement rack 7; a pin rod 13 slidably mounted on the corresponding mounting plates 12; a spring 14 sleeved on the corresponding pin rod 13; and an arc-shaped plate 15 fixed on one end of the corresponding pin rod 13 for clamping and fixing the empty barrel 8.
[0028] In this embodiment, when the empty barrel 8 is placed on the placement rack 7, the arc plate 15 automatically clamps the barrel body of the empty barrel 8 under the action of the spring 14, ensuring the stability of the empty barrel 8 during the disinfection process; when the empty barrel 8 needs to be placed or removed, the staff can manually compress the spring 14 to make the arc plate 15 loosen the clamping of the empty barrel 8, and then easily place the empty barrel 8 on the placement rack 7 or take it out from the placement rack 7; through the combination of the spring 14 and the arc plate 15, the empty barrel 8 can be firmly clamped, ensuring the stability of the empty barrel 8 during the disinfection process, and preventing it from tipping over due to the impact of the disinfectant. The design of the clamping mechanism allows the staff to easily clamp and release the empty barrel 8 without using additional tools or complicated operating steps, simplifying the work process; the clamping mechanism can adapt to empty barrels 8 of different sizes, and the clamping of empty barrels of different sizes can be achieved by simply adjusting the position of the arc plate 15, thereby improving the versatility and flexibility of the device.
[0029] In a further preferred embodiment of the utility model, the conveying mechanism includes: a liquid pump 16 arranged in the assembly box 2 for pumping disinfectant; a liquid pumping tube 17 fixed on the liquid inlet end of the liquid pump 16, and the liquid inlet end of the liquid pumping tube 17 extends out of the assembly box 2; a shunt pipe 18 fixed on the liquid outlet end of the liquid pump 16, and the liquid outlet end of the shunt pipe 18 extends out of the assembly box 2 and is fixedly connected to the corresponding liquid spray pipe 4.
[0030] In this embodiment, during the disinfection process, the liquid pump 16 is started, and disinfectant is extracted from the outside through the liquid pumping pipe 17. The extracted disinfectant is pressurized by the liquid pump 16 and then transported to each liquid spraying pipe 4 through the shunt pipe 18. The liquid spraying pipe 4 then sprays the disinfectant into the empty barrel 8 for disinfection. The design of the liquid pump 16 allows the disinfectant to be continuously extracted from the outside and transported to the liquid spraying pipe 4, thereby ensuring the continuity of the disinfection process; the disinfectant is directly sprayed into the empty barrel 8 through the liquid spraying pipe 4, thereby ensuring that the disinfectant is in full contact with the inner wall of the empty barrel 8, thereby improving the disinfection effect; the design of the liquid pump 17 and the shunt pipe 18 allows the device to adapt to different disinfectant sources and transportation requirements, thereby improving the flexibility of the device; the components such as the liquid pump 16, the liquid pump 17 and the shunt pipe 18 are all standard parts, which are easy to purchase and replace. This design makes the maintenance of the device easier and reduces the maintenance cost and time.
[0031] In a further preferred embodiment of the utility model, a plurality of placement holes for placing the empty barrels 8 are provided on the placement rack 7, and a plurality of bosses for limiting the position of the empty barrels 8 are provided in the liquid collecting box 3.
[0032] In this embodiment, in actual operation, the staff places the empty barrel 8 to be disinfected in the placement hole of the placement rack 7, ensuring that the bottom of the empty barrel 8 fits tightly with the placement hole, and then starts the cylinder 5 to retract and drive the placement rack 7 to move downward, so that the empty barrel 8 is sleeved on the spray pipe 4. When the placement rack 7 descends, the bottom of the empty barrel 8 will contact the bosses in the liquid collecting box 3. These bosses can limit the empty barrel 8 to avoid the spray pipe 4 from breaking due to the descent being too low.
[0033] In a further preferred embodiment of the utility model, an inspection port is provided on one side of the assembly box 2, a box door is provided in the inspection port, a hinge and a screw handle lock are provided on the box door, and the hinge is fixedly connected to the assembly box 2.
[0034] In this embodiment, when it is necessary to inspect or maintain the interior of the assembly box 2, the staff can open the box door by turning the handle lock, and then enter the interior of the assembly box 2 through the inspection port. After the inspection is completed, the staff can close the box door and lock it by turning the handle lock to ensure the sealing of the assembly box 2; the setting of the inspection port allows the staff to easily enter the interior of the assembly box 2 to inspect and maintain the device, thereby improving the maintenance convenience of the device; the setting of the box door can ensure that the inspection port can remain closed when it does not need to be opened, thereby preventing external dust and debris from entering the interior of the assembly box 2, ensuring the cleanliness and normal operation of the device.
[0035] In a further preferred embodiment of the utility model, one side of the liquid collecting box 3 is fixedly connected with a drain pipe, a valve is provided on the drain pipe, and a plurality of supporting foot pads are symmetrically fixedly installed on the bottom of the base plate 1.
[0036] In this embodiment, when the disinfectant in the liquid collecting box 3 needs to be cleaned, the staff can open the valve on the drain pipe to discharge the disinfectant through the drain pipe. When the device needs to be placed on the ground, the support pads can provide stable support to ensure the stability of the device.
[0037] To sum up, the empty barrel disinfection device for bottled water production provided by the technical solution realizes the automation and efficiency of the disinfection process by placing the empty barrel 8 upside down, combining the liquid collecting box 3 and the liquid spraying pipe 4, using the cylinder 5 for lifting and lowering, equipping with a driving mechanism and a clamping mechanism, and setting a conveying mechanism, thereby reducing the workload of the staff, improving the efficiency of cleaning and disinfection, and solving the problem that the disinfectant cannot be discharged in time during the disinfection process of the existing empty barrel disinfection device for bottled water production, requiring manual follow-up processing, which greatly increases the workload of the staff.
[0038] Compared with the related art, the present device realizes the automation of the disinfection process by placing the empty barrel 8 inverted, combining the liquid collecting box 3 with the liquid spraying pipe 4, using the cylinder 5 for lifting, and equipping with a driving mechanism and a clamping mechanism, thereby greatly improving the efficiency of cleaning and disinfection; this not only reduces the demand for manual operation, but also allows the staff to easily clamp and release the empty barrel 8 through the design of the clamping mechanism, without the need to use additional tools or complicated operating steps, thereby simplifying the workflow; in addition, components such as the liquid extraction pump 16, the liquid extraction pipe 17 and the shunt pipe 18 are all standard parts, which are easy to purchase and replace, making the maintenance of the device easier and reducing maintenance costs and time.
[0039] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0040] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. An empty barrel disinfection device for bottled water production, characterized in that: include: A base plate, with an assembly box fixedly mounted on the top of the base plate; A liquid collecting box for collecting dirty liquid, the liquid collecting box is fixedly installed on the top of the assembly box, and a plurality of liquid spraying pipes for spraying disinfectant to disinfect the inside of the empty barrel are arranged in the liquid collecting box, and the liquid inlet ends of the plurality of liquid spraying pipes extend out of the liquid collecting box; A cylinder for adjusting the lifting, the cylinder is fixedly mounted on the top of the assembly box, a driving seat is arranged on the top of the output rod of the cylinder, and a placement rack for placing the empty barrel upside down is arranged on the driving seat; A driving mechanism for driving the placement rack to turn, wherein the driving mechanism is arranged on the driving seat; A plurality of clamping mechanisms for limiting the position of the empty barrel, wherein the plurality of clamping mechanisms are arranged on the placement rack; A conveying mechanism for conveying disinfectant into the liquid spraying pipe, wherein the conveying mechanism is arranged in the assembly box.
2. The empty barrel disinfection device for bottled water production according to claim 1, characterized in that: The driving mechanism comprises: A motor fixed on the driving seat; A coupling fixed to the output shaft of the motor; A rotating shaft is fixed on the coupling, and the rotating shaft is fixedly connected to the placement frame.
3. The empty barrel disinfection device for bottled water production according to claim 1, characterized in that: The clamping mechanism comprises: A plurality of mounting plates symmetrically fixed on the top of the placement rack; A pin rod slidably mounted on the corresponding mounting plate; A spring sleeved on the corresponding pin rod; A curved plate fixed on one end of the corresponding pin rod is used to clamp and fix the empty barrel.
4. The empty barrel disinfection device for bottled water production according to claim 1, characterized in that: The conveying mechanism comprises: A liquid pump disposed in the assembly box for pumping disinfectant; A liquid extraction tube fixed to the liquid inlet end of the liquid extraction pump, wherein the liquid inlet end of the liquid extraction tube extends out of the assembly box; A shunt pipe is fixed on the liquid outlet end of the liquid pump, and the liquid outlet end of the shunt pipe extends out of the assembly box and is fixedly connected to the corresponding liquid spray pipe.
5. The empty barrel disinfection device for bottled water production according to claim 1, characterized in that: The placement rack is provided with a plurality of placement holes for placing the empty barrels, and the liquid collecting box is provided with a plurality of bosses for limiting the position of the empty barrels.
6. The empty barrel disinfection device for bottled water production according to claim 1, characterized in that: An inspection port is provided on one side of the assembly box, a box door is provided in the inspection port, a hinge and a screw handle lock are provided on the box door, and the hinge is fixedly connected to the assembly box.
7. The empty barrel disinfection device for bottled water production according to claim 1, characterized in that: One side of the liquid collecting box is fixedly connected with a liquid discharge pipe, on which a valve is arranged, and a plurality of supporting foot pads are symmetrically fixedly installed at the bottom of the base plate.
Citation Information
Patent Citations
Empty barrel disinfection device for barreled water production
CN213591324U